p01.pdf

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1 *Before beginning assembly, *please read these instructions thoroughly. R THE FINEST RADIO CONTROL MODELS INSTRUCTION MANUAL GIGA CRUSHER DF (Dual Force) / SCALE RADIO CONTROLLED.6 X ENGINE POWERED MONSTER TRUCK INDEX GIGA CRUSHER SF (Single Force) / SCALE RADIO CONTROLLED.6 ENGINE POWERED MONSTER TRUCK REQUIRED FOR OPERATION RADIO PREPARATION BEFORE YOU BEGIN ARRANGEMENT OF PLASTIC PARTS ON RUNNERS ASSEMBLY (Dual Force) ASSEMBLY (Single Force) OPERATING PRECAUTIONS ADJUSTMENT OPERATING YOUR MODEL SAFELY EXPLODED VIEW (Dual Force) EXPLODED VIEW (Single Force) SPARE PARTS & OPTIONAL PARTS / / / 0 5 UNDER SAFETY PRECAUTIONS This radio control model is not a toy! First-time builders should seek the advice of experienced modelers before beginning assembly and if they do not fully understand any part of the construction. Assemble this kit only in places out of children's reach! Take enough safety precautions prior to operating this model. You are responsible for this model's assembly and safe operation! Always keep this instruction manual ready at hand for quick reference, even after completing the assembly. *SPECIFICATIONS ARE SUBJECT TO BE CHANGED WITHOUT NOTICE. 00 KYOSHO CORPORATION No. (Dual force) / No. (Single Force)

2 00 KYOSHO CORPORATION / ( ) PRINTED IN JAPAN

3 R R REQUIRED FOR OPERATION () radio control set. FM PCM 6.5Kg-cm 0mm 00mm 70mm 6V X-FORCE00(No.7) Choose a -channel -servo or -channel -servo radio control system for R/C cars. High performance FM and PCM radio systems are recommended for better safety. Please note that the reverse function cannot be used with a -channel -servo radio system. Stick-type radio set. Wheel-type radio set. AA-size Batteries (For Transmitter and Receiver) AA A wheel-type transmitter is recommended if using a -channel -servo radio system. Stick-type transmitters may not provide precise control of the reverse function in some cases. Use radio set with reverse function. Use steering and throttle servos with at least 6.5Kg-cm of torque. Also, depending on the brand of servos, some servo leads may be too short. In this case, please use extension leads supplied by the servo's manufacturer. The Giga Crusher requires servo leads of the following lengths: Steering Servo : 0mm (min.) Throttle Servo : 00mm (min.) Reverse Servo : 70mm (min.) Large capacity receiver battery (e.g. Ni-Cd) is recommended. The Kyosho 6V X-FORCE00 (No. 7) is optimal. AA AA Battery for Receiver No.76 6V X-FORCE 600 Ni-Cd Battery Battery Box If already included with the radio, no battery box needs to be pur-chased separately. Suitable servos & receiver Servo No.7 6V X-FORCE00 Ni-Cd Battery Receiver Required for engine starting: Glow Fuel No.70 RC RC Model Fuel PRO Spec Fuel (Buggy) WARNING: Gasoline or kerosene cannot be used. Fuel Pump No.96 Quick Fill Fuel Bottle Plug Heater No.695 DC No.695 DC Quick Charger Spark Booster Paint / Paint Brush For painting the body, use Kyosho paints for models! No.0 POLYCA COLOR No KYOSHO SPRAY COLOR CAUTION: Before using Kyosho Spray Colors, always read the explanations! KY OSH O S PR AY CO LO R KY OSH O S PR AY CO LO R

4 R 9 T H E F I N E S T R A D I O A C L E N E R O REQUIRED FOR OPERATION () 6 Tools required Phillips Screwdriver (L) 05mm 05mm minimum Phillips Screwdriver (M.S) Phillips Screwdriver (S) 0mm 0mm minimum TOOLS INCLUDED Hex Wrench (.5mm, mm,.5mm, mm) Sharp Hobby Knife Wire Cutters THE FINEST RADIO CONTROL MODELS No.090 Battery Checker R (./6.0V) Needle Nose Pliers Awl Works with.v and 6V receiver battery. CAUTION: Handle tools carefully! Rubber Cement No.965 KYOSHO KYOSHO Special Glue Instant Glue Air Cleaner Oil I L No.9 I R C O N T R O L M O D E L S Special Glue Cross Wrench No.6950 KNIFE EDGE REAMER No need to pre-drill! Drills neat mm to 5mm holes directly! No.9 ROUND CUTTER & SANDER For trimming bodies! Cutting along curved lines never was so easy! RADIO PREPARATION Set up the radio control system as indicated below / Insert AA-size batteries into the Transmitter. Extend the Transmitter aerial. Connect the charged Ni-Cd battery to the receiver. Unwind the Receiver aerial. Center the Transmitter trims. Switch "ON" the Transmitter. Switch "ON" the Receiver. Make sure the servos move according to your transmitter inputs. Switch "OFF" the Receiver. Switch "OFF" the Transmitter. Retract the Transmitter aerial. Servo Transmitter ON 7 OFF ON OFF Receiver Switch ON OFF Battery

5 BEFORE YOU BEGIN () Read through the manual before you begin, so you will have an overall idea of what to do. Check all parts. If you find any defective or missing parts, contact your local dealer or our Kyosho Distributor. How to read the instruction manual: Front Suspension 5 x 0mm Metal Bushing No., No.5, No.6 This instruction manual uses several symbols. Please note them during the entire assembly. 5 5 King Pin mm Pillow Ball (Black) R 7 L 5 Key Number, Part Name, True-to-scale Diagram, Quantity Used All parts except screws are identified by key numbers. For purchasing spare parts, find the key no. of the part needed in the spare part list and refer to the left column to look up the corresponding order no. Symbols used throughout the instruction manual, comprise: mm Drill holes with the specified diameter (here: mm). Must be purchased separately! Apply instant glue (CA glue, super glue). Cut off excess. Pay close attention here! Apply grease. Cut off shaded portion. Assemble in the specified order. Apply threadlocker (screw cement). Tentatively tighten. True-to-scale diagram. x Assemble as many times as specified (here: twice). Ensure smooth non-binding movement while assembling. Assemble left and right sides the same way. Apply rubber cement.

6 BEFORE YOU BEGIN () 5 This kit contains screws and hardware in different metric sizes and shapes. Before using them, check the screws on the true-to-scale diagrams on the left side in each assembly step. Some screws are extras. SCREWS OTHER HARDWARE Screw Self-tapping (TP) Screw Screw Washer Nut E-ring mm mm mm Cap Screw TP F/H Screw mm Flat Head (F/H) Screw Set Screw F/H Screw mm Metal Bushing Bearing 5mm Pillow Ball Screw Self-tapping (TP) Screw mm 0mm 6.mm 6 Self-tapping (TP) screws cut threads into the parts when being tightened. Excessive force may permanently damage parts when tightening TP screws. It is recommended to stop tightening when the part is attached or when some resistance is felt after the threaded portion enters the plastic. Correct Wrong Overtightened. The threads are stripped. MEMO 5

7 ARRANGEMENT OF PLASTIC PARTS ON RUNNERS () No No No

8 ARRANGEMENT OF PLASTIC PARTS ON RUNNERS () No No.7 L R 9 0 No No.9 No

9 Front Bulkhead x 0mm TP No., No.5, No.7, No.A, No.SFDF Note the direction. x0mm Note the angle. x mm Screw Assembled. x0mm xmm x0mm x0mm Rear Bulkhead x 0mm TP xmm No., No.5, No.7, No.A, No.SFDF Note the angle. x mm Screw Note the direction. x0mm Assembled. x0mm x0mm x0mm Pay close attention here!

10 Front Suspension No., No.7 6 Note the direction. For Front 5 6 Note the direction. 7 7 x 9mm Screw Pin x 0mm Suspension Shaft 7 5 Rear Suspension No., No.7 6 Note the direction. For Rear 5 6 Note the direction. 7 7 x 9mm Screw Pin x 0mm Suspension Shaft 7 5 Pay close attention here! Assemble left and right sides the same way. 9

11 5 Front Suspension 7 5 No.7, No.B xmm 9 < > < For Right Side > x 6 Note the direction. 9 xmm < > < For Left Side > x xmm x mm Flanged Cap Screw 9 Knuckle Collar 6.5 x mm Pin x 6mm 6mm Ball Bearing Flanged Nut 0 xmm Note the direction Front Suspension No., No.7 For Right Side 0 0 For Left Side x 5mm Screw Pin x 6mm Screw Pin For Front 0 x Assemble as many Temporarily tighten. Assemble in the times as specified. specified order. Pay close attention here!

12 7 Rear Suspension For Right Side No., No For Left Side x 5mm Screw Pin x 6mm Screw Pin For Rear Steering No.6, No.9, No.A 5 x x 6mm F/H Screw 70mm approx. 70mm 5 mm Flanged Nut 6 x 0mm Metal Bushing 9 Steering Pin Use this hole. mm 9 9 x0mm x0mm Steering Collar mm 5 5.mm Washer Ball 5.mm Ball End x 0mm 7 Washer Tapered Collar x mm Rod x6mm mm 7 6 mm 7 x6mm mm mm x Assemble as many times as specified. True-to-scale diagram. Pay close attention here!

13 9 Steering For Front No.6, No.A, No.B xmm x mm x 5mm F/H Screw Screw 5 xmm 5 x 0 x 6mm Collar 5 x5mm 0 Rear Suspension No.6, No.9, No.A 7 x 9mm approx. 9mm 6 7 x mm x 6mm F/H Screw F/H Screw For Rear 7 6.mm Ball End 7 7 Tapered Collar 7 6.mm Ball xmm x 07mm Rod x6mm xmm x Assemble as many times as specified. True-to-scale diagram. Pay close attention here!

14 Main Chassis No., No., No.5, No.9, No.A, No.B, No.SE DF x5mm x5mm Note the direction. E.5 5 x5mm x5mm x5mm 0 9 x5mm x5mm 0 E.5 E E-ring x 0mm TP mm Nylon Nut x mm Pin x 7 x.5mm Plastic Collar x 0mm x 5mm TP TP x0mm x0mm x0mm 5 mm x0mm x0mm Roll Bar No., No.A, No.SF DF xmm x0mm mm mm x mm x 0mm TP 9 TP xmm 5 mm Washer xmm 6 7 x0mm xmm 5 5 Nylon Strap Pass the cord through as shown. 9 xmm xmm Must be purchased separately! Cut off shaded portion.

15 Roll Bar No.SF DF x 0mm TP 6 x0mm x0mm Radio No.9, No.A, No.B 56 Throttle Control Servo xmm xmm 6 xmm xmm 59 xmm 0mm Cut 0mm from the fuel tube. Reverse Servo This assembly is not used for -channel radio xmm 6 xmm 6 6 xmm 59 mm approx. mm mm approx. mm Use this hole. mm mm Cut servo horns as required. 90 x mm TP mm Spring Stopper 5 x mm 6 x 0mm TP Set Screw 5 Linkage Spring 57 Rod 5 Shift Rod 5 x0mm x0mm 5mm 55mm 7.5mm approx. 7.5mm Use this hole. 7.5mm Cut servo horns as required. 90 Throttle Control Servo Reverse Servo 55 x0mm mm approx. mm mm approx. mm x0mm mm approx. mm 9mm approx. 9mm mm approx. mm 56 Throttle Rod 5mm approx. 5mm 7mm approx. 7mm Must be purchased separately! Cut off shaded portion. Ensure smooth, non-binding movement when assembling.

16 5 Radio x 0mm TP No.6, No.9, No.A, No.B mm approx. mm x x mm F/H Screw 5.mm Ball End 7 Tapered Collar Use this hole. 90 mm approx. mm Steering Control Servo x0mm 65 mm 5 5.mm Ball 6 x 0mm Rod mm Cut servo horns as required. mm Flanged Nut 7 xmm mm x0mm 6 Radio This servo is not installed if using a -channel radio. x 0mm TP No.B x0mm Use this hole. Front Use this hole. x0mm x0mm Pass through Throttle Lever first. Use this hole. Cords as per diagram. Must be purchased separately! True-to-scale diagram. x Assemble as many times as specified. Pay close attention here! Cut off shaded portion. 5

17 7 Radio No., No.B Antenna 67 Body Pin Connect as per radio instruction manual. Receiver Connect the servo cords to your receiver Use 5 Nylon Strap (Small) to keep cords away from moving parts Nylon Strap Battery Box 66 QRC QRC Unit No.9, No.A, No.SF DF xmm 59 xmm QRC Install the QRC Unit. Assembled. xmm x mm Screw x mm Set Screw 59 mm Stopper E E E E-ring When using -channel radio, fix in front as per diagram. 6 6 First screw on 6 as shown Assemble in the specified order. Must be purchased separately! Pay close attention here! 6

18 9 Chassis No., No.6, No.9, No.A, No.B x5mm x0mm x 0mm Screw mm Flanged Nut x 5mm TP 7 Tapered Collar x mm F/H Screw 69 x 0 x mm Collar mm 7 xmm For Front x5mm 0 Chassis No., No.B 70 6mm Swing Shaft (6mm) x5mm For Rear x 5mm TP 6 x5mm 70 x5mm x5mm Pay close attention here! 7

19 Linkage checking Switch the radio ON and check steering in centered. If steering is not straight, adjust the length of the rod. mm Check the position of the Shift Rod. If not correct, adjust the position of the mm Stopper. (No adjustment required using -channel radio system). Shift Rod Shift Rod Forward Neutral Reverse mm 59 mm Stopper < > < Reverse > mm mm Check the position of the Lever. If not straight, adjust position of the mm Stopper. Lever mm Leave about a mm gap in the linkage by adjusting the position of the mm Stopper and Brake Adjuster. Brake Adjuster mm approx. mm mm 59 mm Stopper mm 59 mm Stopper Assemble in the specified order.

20 Suspension No.5, No., No.SF DF xmm 7 xmm 7 x 7 7 xmm 7 x mm x mm Set Screw Screw xmm xmm xmm Shock No mm 75 O O-ring (M) 76 Shock End 7 7 Put a little oil. Pinch to avoid scratching the shock shaft. x Shock Put the oil No. Keep expanded. Tighten the cap until it slightly stops, then loosen it for a /nd lap. Insert the shaft slowly. Surplus oil comes out. 5 Tighten the cap firmly, and pull the shaft. x x Assemble as many times as specified. Cut off shaded portion. 9

21 5 Shock No., No. x 7.mm Ball 0 79 Compress the spring and install. 6 Shock No.B x5mm x5mm x 5mm TP x5mm x5mm x5mm x5mm x5mm x5mm 7 Bumper No., No.B x5mm x 5mm TP 5 Note the direction. x5mm x5mm 6 6 x x Assemble as many times as specified. 0

22 Bumper No., No.A, No.B, No.SF DF 7 7 x mm x 0mm Screw TP x 5mm TP x0mm(tp) x 5mm TP TP F/H Screw x0mm(tp) mm Flanged Nut x5mm (TP) x5mm(tp) x0mm(tp) xmm x5mm(tp) x5mm x5mm 7 x0mm (TP) mm x5mm(tp) 7 mm x5mm x5mm 9 Speed Changer x 5mm TP 90 6mm Swing Shaft (6mm) No., No., No.A 9 Assembled. x5mm 9 x5mm 90

23 Assembly of Dual Force デュアルフォースの組み立て 0 シングルフォースの場合は 7ページから組み立てを 行ってください For Single Force, continue assembly from Page 7.. No., No.SF 又は DF エンジン Engine < 右側用 > < For Right Side > < 左側用 > < For Left Side >.5mm 9 9.5mm mm 9 9 mm xmm x mm ビス Screw 6 xmm xmm xmm xmm 重要 xmm Important xmm 左側用 For Left Side 右側用 For Right Side 紙枚分のすきま をあける Insert a sheet of paper before installing. xmm マーキング位置 Marking position クラッチベルのマーキング 位置が図のように一直線上 に並ぶようにしてバックラ ッシュの調整をする Align the markings on the Clutch Bells in a straight line as per the diagram and adjust backlash. x 0mm TPビス 使用する袋詰 No., No.B ギヤカバー Gear Cover x0mm 9 番号の順に組立てる Assemble in the specified order. 注意して組立てる所 Pay close attention here!

24 Throttle Linkages No.9, No.A 50mm 57 (S) < > < For Right > mm 57 (S) approx. mm 9 0mm < > < For Left > 0mm 57 (L) approx. 0mm 57 (L) 59 mm 9 xmm 6 59 xmm x 5mm Screw x mm Set Screw 59 mm Stopper mm Nylon Nut 57 Rod Use this hole. 59 xmm 6 xmm x5mm 59 Throttle Linkage Adjustment < > Adjustment Screw < Neutral / Brake > mm mm approx. mm approx. mm < > < High Throttle > Adjustment Screw mm mm Stopper mm Adjust the mm Stopper position and Adjustment Screw so the engine does not stall when idling. True-to-scale diagram. Cut off shaded portion. Ensure smooth, non-binding movement when assembling.

25 Fuel Tank No., No.A, No.SF DF 6 0mm Cut the fuel tube to a length of 0mm. x mm TP 6 0mm Cut the fuel tube to a length of 0mm. x 0mm TP xmm xmm x0mm x0mm 5 Muffler No.9, No. 06 Insert 06 into the muffler when stopping the engine x0mm x0mm 0 06 Nylon Strap 97.6 x 0mm Screw Nylon Strap 6 90mm Cut the fuel tube to 90mm. x x Assemble as many times as specified. Apply instant glue (CA glue, super glue). Cut off excess.

26 6 Muffler Attach in same direction as shown. 7 Fuel Tube Pass Fuel Tubes through as shown. 6 Fuel Tube 6 Fuel Tube 6 Fuel Tube 6 Fuel Tube 5

27 Air Cleaner 07 No.0, No., No.A, No.B x mm x 0mm TP TP x0mm 0 xmm x0mm xmm Soak inner sponge with oil. 5 9 Chassis No., No.A, No.B 6 06 Fix it to the Carburetor with Nylon Strap. xmm 6 xmm Use this hole. xmm 67 xmm 7 Use this hole. 7 x0mm 9 x6mm x mm x 6mm Screw Screw x 0mm Screw 67 Body Pin x6mm 7 67 x0mm Cut off excess. 6

28 Assembly for Single Force 0 Engine No., No.SF DF 9.5mm 9 mm xmm xmm x mm Screw xmm xmm Insert a sheet of paper before installing. Gear Cover No., No.B x0mm 0 x 0mm TP 9 7

29 Throttle Linkages No.9, No.A 50mm mm approx. mm 9 59 x0mm 6 xmm 59 xmm Use this hole. x 0mm Screw x mm Set Screw 59 mm Stopper mm mm Nylon Nut 57 Rod Throttle Linkage Adjustment < > < Neutral / Brake > mm approx. mm < > < High Throttle > Adjustment Screw mm mm Stopper mm Adjust mm Stopper position and Adjustment Screw so the engien does not stall when idling. True-to-scale diagram. Cut off shaded portion. Ensure smooth, non-binding movement when assembling.

30 Fuel Tank x mm TP No., No.A, No.SF DF xmm 6 0mm Cut the fuel tube to a length of 0mm. xmm xmm xmm 5 Muffler No.9, No. 06 Insert 06 into the muffler when stopping the engine x0mm x0mm 0 06 Nylon Strap 97.6 x 0mm Screw Nylon Strap 6 0mm Cut the fuel tube to 0mm. Apply instant glue (CA glue, super glue). Cut off excess. 9

31 6 Muffler Attach in same direction as shown. 7 Fuel Tube Pass Fuel Tube through as shown. Pass underneath the muffler. 6 Fuel Tube 6 Fuel Tube 0

32 Air Cleaner 07 No.0, No., No.A, No.B x mm x 0mm TP TP x0mm 0 xmm x0mm xmm Soak inner sponge with oil. 9 Chassis No., No.A, No.B 6 06 Fix to carburetor with nylon strap. xmm 6 xmm Use this hole. xmm 67 xmm 7 Use this hole. 7 x0mm 9 x6mm x mm x 6mm Screw Screw x 0mm Screw 67 Body Pin x6mm 7 67 x0mm Cut off excess.

33 0 Gear Differential No., No.5, No.A, No.SF DF mm 5 x mm x mm Screw Screw 5 mm Flanged Nut xmm mm xmm xmm xmm xmm xmm Assemble wheels for the left and wheels for the right side. Wheels 6 < > Note the < > < Left > direction. < Right > Apply rubber cement and install in tires. x 6 Note the direction. Insert into 7 each wheel. 7 x x x Apply instant glue Assemble as many Pay close attention Apply rubber type glue. (CA glue, super glue). times as specified. here!

34 Wheels For right side For left side. For right side. 7 6mm Flanged Nut For left side. Painting Before painting, use a neutral detergent to remove any oil residues and dirt. Mask the windows from the inside. Refer to the pictures on the box for the color scheme. Paint the body shell from the inside using Kyosho s spray colors. After painting, remove the protective film from the body shell. Mask Windows 9 Mask Windows

35 Decals Apply the decals to the positions indicated in numerical order. The decal numbers between brackets are only for the opposite side. Refer package for applying decals which with out number ( 9 ) 0 ( ) 5 Body Shell 67 Body Pin No.B Slightly bend the body pins as shown in the diagram for easier removal Cut off shaded portion.

36 Operating Precautions Operating Environment 7 Starting and Operating the Engine * Avoid operating the model in the following conditions as damage to the model may result. Places where the model may become entangled in long grass. Mud and water puddles. * Read page 7 of the instruction manual on operating the model safely. GS6R Operation * After reading the GS6R Engine Instruction Sheet, start the engine and begin running the model by following the steps below:.check Standard Position Settings Confirm settings are as per the two page instruction sheet on Engine Adjustment Settings prior to first run. As the engine adjustment settings are set correctly at the time of shipment, use these settings when starting the engine..check Linkages Refer to page (No. ), page (No. ) and page (No. ), and check that all linkages are moving correctly..learning to Operate and Adjustment Refer to the -page instructions on Starting and Operating the Engine and adjust engine accordingly. If using the Dual-Force, start and warm-up the engines one at a time. Starting both engines at once makes adjustment difficult. Note the Giga Crusher does NOT include a choke button. To choke the engine, cover the muffler's exhaust hole with your finger and pull the starter cord. Check that fuel travels down the silicone tube and into the carburetor. If fuel hasn't reached the carburetor, the engine will not start. Also, if too much fuel enters the carburetor, starting may become difficult. Carefully read the following on operating the model. 6 * Before starting the engine, check the condition of the transmitter and receiver batteries. If batteries are drained or weak, be sure to replace with new ones. *Before starting the engine, check the brake is working and responding properly to transmitter inputs. If the brake is not working properly, refer to page (No.) and adjust linkages. *Follow the steps below when starting Dual-Force engines. Start right engine, and once the engine is stable when idling, stop the engine. Start left engine, and warm the engine up. Once he left engine is stable when idling, start the right engine. * If using a -channel radio system, move the third servo (reverse) to choose reverse or forward. Then, move the throttle control to start moving the model in that direction. * When using the -channel system with reversing servo, only operate it in the following conditions. Operating outside these conditions may result in damage to the model. Only when the engine is running at idle. Only when the model is completely stopped. * By moving the throttle control and accelerating, the -speed transmission changes gear which also changes the sound of the engine. To adjust the timing of gear changes, refer to page 6 on adjustment of gear shift timing. * Avoid unnecessary and repeated use of the brake as this may damage the model. After Operation * Remove dirt, grease and any foreign matter that may have collected during operation. * Check that all screws are still tight. * Check the air filter is clean. If it is in bad condition, clean or replace it. * Remove any unused fuel from the fuel tank. Also check for fuel leaks. * Check gears and brakes are not worn down and replace if required. * Oil moving parts in the drive train if required. 5

37 ADJUSTMENT OF THE GEAR SHIFT TIMING The shift timing of the -speed transmission is set at the factory. If you wish to change the settings, adjust as shown in the following illustrations. For reasons of safety, do not perform adjustments while the engine is running! Adjust the engine before adjusting the gear shift timing. < > < Adjustment for second gear. > xmm 55 xmm Lock Set Screw 60 6 xmm Unscrew the xmm setscrew from the ø6 stopper Slide the first 5 and second 57 spur gears forward Adjust the shift timing by installing a set screw 55 on a clutch boss for second gear 5. 5, xmm Slide the 5 and 57 spur gears back, and then tighten the xmm set screw 60. Front Rear < > < Adjustment for third gear. > 50 xmm Lock Set Screw 5xmm 6 6mm Unscrew the 5xmm setscrew and slide back the 6mm cup joint 6. 5xmm 6 6 Push forward the -speed shaft 6 and slide all gears forward except the third spur gear Adjust the shift timing by installing a set screw 50 on a clutch boss for third gear 7. Front Rear 6 6 6mm Slide back the -speed shaft 6 and secure the 6mm cup joint 6 at its original position. Shift timing becomes quicker. 50, 55 Shift timing becomes slower. 55, 50 mm Adjust the set screw 55, 50 using a mm hex wrench. For slower shift timing, screw clockwise. For faster shift timing, unscrew (counterclockwise). 0 Ten degrees is sufficient for each adjustment. If you confused second and third gear shifting, tighten the third gear set screw firmly to avoid shifting up. Adjust the second gear first, and then unscrew the third gear set screw to find the correct shift timing. MAINTENANCE Note the following in order to ensure smooth operation and long life of the -Speed Transmission. Lubricate the ball bearings to ensure smooth operation. Regularly check whether the screws on the chassis are firmly tightened, and retighten if necessary. Regularly check whether the oneway bearing locks into the direction indicated. If it does not lock, replace the shaft or oneway bearing. Keep the gears clean from dirt and sand to prevent damage. 6

38 Handle fuel ONLY outdoors! Vapors and exhausts are very noxious to health! Do NOT put fingers or any objects inside rotating and moving parts! Rotating / moving at high speed, you may be seriously injured! Right after use, do NOT touch equipment on the model such as the engine and muffler, because they generate high temperatures! You may burn yourself seriously touching them! OPERATING YOUR MODEL SAFELY CAUTION: Do NOT operate the model in the following places and situations: (Non-observance may lead to accidents!) Operate the model in spacious areas with no people around! Do NOT operate it:. on roads!. in places where children and many people gather!. in residential districts and parks!. indoors and in limited space! * Non-observance may account for personal injury and property damage! Always check the dry batteries in the radio! When the dry batteries get weaker, transmission and reception of the radio decrease. You may lose control of your model when operating it under such condition. This may lead to accidents! Keep in mind that people around you may also operate a radio control model! NEVER share the same frequency with somebody else at the same time! Signals will be mixed and you will lose control of your model. 05 This may lead to accidents! When the model is behaving strangely...! Immediately stop the model and check the reason. As long as the problem is not cleared, do NOT operate it! This may lead to further trouble and unforeseen accidents! CAUTION: in order to avoid accidents and personal injury, be sure to observe the following: ONLY use glow fuel for radio control models! Because the use of gasoline and kerosene in R/C models ac-- counts for fires, do NOT use them! Fuel is highly inflammable and high-explosive!. NEVER use fuel indoors or in places with open fires and sources of heat!. Store fuel ONLY in cool, dry and dark places out of children's reach! Tightly shut the cap!. Do NOT dispose of empty fuel cans into a fire! There is danger of explosion! NEITHER swallow fuel NOR let it into your eyes! Immediate measures should be taken: if fuel is swallowed, in-- duce vomit-ing. If fuel gets into eyes, rinse them and consult an orphamologist! 7

39 < EXPLODED VIEW > DF (Dual Force) 9 GG GG0 66 GG007 GG0 GG0 0 GG0 G 06 GG05 7 GG00 V 5 BS79 09 GG0 0 GG0 GG0 67 FM9 7 MA06 MA059 GG0 X 6 GG MA05 GG05 IF6B C 7 GG007 7 MA06 S 9 GG05 V ダンパー Shock 9 GG0 GG0 9 IF5 GG0 6 スピードミッション IF5 O -Speed Transmission 6 GG0 7 W0V 5 W00 7 GG00 GG00 GG006 5 GG09 69 GG09 A R H GG07 LA LA LA D 5 W00 GG07 7 W0V GG00 0 GG0 9 IF5 6 MA05 X 6 GG0 65 GG00 LA 5 GG00 GG00 7 GGH00 IF6B 6 GG05 59 W GG05 6 GG05 57 GG05 BRG005 GG07 6 GG05 5 GG Q 5 GG05 6 GG05 K 6 GG00 0 GG0 6 GG0 9 IF7 MA056 BRG005 Z MA05-0 W00 7 W0V E IF5 6 MA05 55 GG00 GG00 GG07 5 GG00 GG00 59 W05 6 GG05 6 GG009 GG00 U 9 IF7 IF6B MA MA05 GG00 7 GGH00 MA059 GG009 7 GG00 S L 59 W05 5 MA057 6 MA05 7 W0V 5 W00 60 GG05 59 W05 59 W05 MA056 9 IF7 デフギヤ Differential Gear 56 GG0 9 IF7 BRG005 D GG00 GG00 B T 一部パーツ販売していないパーツがあります Note that some parts are not sold as spare parts! 00 KYOSHO CORPORATION / 禁無断転載複製 N 5 GG09 C GG0 J 6 GG00 MA W0V 5 GG06 GG00 MA05-0 U 0 GG005 0 GG0 5 W00 GG00 W00 GG0 7 W0V 5 W00 デフギヤ Differential Gear 7 GG00 6 GG009 7 GG00 70 GG0 59 W05 GG09 GG009 GG00 GG0 Q 5 GG05 GG0 6 GG009 P B M QRCユニット QRC Unit 90 GG0 J O GG05 T Z N K P IF5 5 GG009 IF6B GG0 9 IF5 7 MA06 M G I H 7 GG06 0 IF5 W GG0 L 6 MA05 0 GG005 GG0 GG05 9 GG006 GG0 9 GG GG05 9 GG FM GG FM9 57 GG05 9 GG05 Y 69 GG09 9 GG006 0 IF5 9 GG00 59 W05 W MA FM9 5 GG05 6 GG009 7 GG009 9 GG05 6 GG05 5 GG009 Y 57 GG05 59 W05 05 LD9 9 GG W05 96 GG GG0 67 FM W050 9 GG F F A 0 GG0 99 GG0 GG007 6 GG FZW66 00 GG0 6 9 ダンパー Shock 7 MA06 7 GG06 0 GG00 I GG0 0 GG00 0 GG0 クラッチ Clutch 50 GG007 GG0 R 6 9 GG00 67 FM9 6 GG007 7 GG GG FM9 67 FM9 5 GG07 MA059 BRG005 6 MA05 5 MA057 7 MA05 E GIGA CRUSHER DUAL FORCE 9

40 < EXPLODED VIEW > SF (Single Force) 9 GG GG0 66 GG GG GG0 G 0 GG0 5 BS79 F 50 GG007 0 GG0 67 FM9 MA059 9 GG05 7 MA06 66 GG FM9 GG GG005 S 9 GG006 GG0 V H ダンパー Shock 9 GG0 GG0 0 GG006 9 IF5 GG0 6 IF5 スピードミッション O -Speed Transmission 6 GG0 7 W0V 5 W00 7 GG00 GG00 GG006 5 GG09 69 GG09 A R H GG07 LA D 5 W00 7 W0V 9 IF5 6 MA05 X LA 5 GG00 GG00 7 GGH00 IF6B 6 GG05 6 GG05 GG07 5 GG00 GG00 59 W05 6 GG05 57 GG05 6 GG05 5 GG00 Q 5 GG05 6 GG05 K 6 GG0 55 GG00 9 IF7 MA056 BRG005 W MA05-0 W00 7 W0V E IF5 6 MA05 9 IF7 IF6B MA MA05 GG00 7 GGH00 MA059 6 GG00 0 GG0 GG00 GG07 U 59 W05 BRG005 7 L 6 GG05 59 W GG009 GG S 59 W05 59 W05 5 MA057 6 MA05 7 W0V 5 W00 60 GG05 56 GG0 MA056 9 IF7 00 KYOSHO CORPORATION / 禁無断転載複製 6 GG0 65 GG00 9 IF7 BRG005 D GG00 GG009 7 GG00 デフギヤ Differential Gear LA LA GG07 GG00 0 GG0 GG00 B T 一部パーツ販売していないパーツがあります Note that some parts are not sold as spare parts! N 5 GG09 C GG0 J 6 GG00 MA W0V 5 GG06 GG00 MA05-0 U 0 GG005 0 GG0 5 W00 GG00 W00 GG0 7 W0V 5 W00 デフギヤ Differential Gear 7 GG00 6 GG009 7 GG00 70 GG0 59 W05 GG09 GG009 GG00 GG0 Q 5 GG05 GG0 6 GG009 P B M QRCユニット QRC Unit 90 GG0 J O GG05 T W N K P IF5 5 GG009 IF6B GG0 9 IF5 7 MA06 M G GG0 L 7 GG06 0 IF5 69 GG09 IF6B GG0 6 MA05 9 GG00 GG05 9 GG006 0 IF5 67 FM9 7 GG FM9 7 GG007 5 GG009 V 6 GG009 MA059 5 GG05 GG GG05 9 GG007 9 GG05 9 GG006 クラッチ Clutch 67 FM GG05 I GG0 6 MA05 GG W W05 X BS65 GG007 6 GG007 6 GG I R C GG0 0 GG GG0 A LD9 GG0 7 MA06 7 GG06 0 GG00 97 GG0 7 GG00 09 GG0 ダンパー Shock 06 GG05 F 7 GG009 7 MA06 0 GG00 9 GG0 GG00 67 FM9 6 GG007 GG0 67 FM9 67 FM9 5 GG07 GG0 99 GG0 00 GG0 MA059 BRG005 6 MA05 5 MA057 7 MA05 E GIGA CRUSHER SINGLE FORCE

41 < EXPLODED VIEW > Gear Differential GG00 IF0 IF0 BRG005 MA050 IF0 6 BS07 7 ORG06 5 IF9 9 IF0 IF0 6 IF0 ORG06 IF0 IF0 9 5 FM5 MA050 BRG005 MA050 BRG005 IF0 5 IF9 0 IF0 BRG005 IF0 IF0 GG00 Shock MA MA06.6mm Nut GG007 76

42 < EXPLODED VIEW > 06 XXXXX QRC Unit 65 BRG006 9 IF5 9 IF5 GG GG00-09 GG00-0 GG00-06 BRG00 6 GG0 9 IF5 9 IF5 9 IF5 9 GG GG00-0 BRG005 BRG00 BRG00 GG GG BRG00 77 GG GG GG BRG00 GG GG BRG00 7 GG GG BRG00 7 GG00-0 GG GG GG FM5 69 GG GG GG00-7 GG00-0 BRG005 Clutch 95 GG0 96 GG0 97 IF6 9 GT0 99 KC5 00 KC5 0 KC5 0 LD70 0 MA0B 0 MA0B

43 < EXPLODED VIEW > -Speed Transmission 6 GG0 6 GG00 MA007 5 MA MA MA006 5 MA006 5 GTW MA007 MA BRG GG00 56 MA00 6 MA00 6 BRG0 6 GG00 GG MA007 5 MA GTW0-56 GTW0-5 GTW0-59 GT6 67 GG00 60 GG00 65 BRG006

44 No. GG00-0 GG00-0 GG00-0 GG00-0 GG00-05 GG00-06 GG00-07 GG00-0 GG00-09 GG00-0 GG00 - GG00 - GG0 GG0 GG05 GG06 GG07 GG0 GG09 GG00 GG0 GG0 Part Names Gear Box Output Gear Brake Caliper Gear Set Input Shaft Iddler Shaft Output Shaft Shift Pin Shift Rod Brake Cam Shaft Set Slipper Spring Slipper Sheet GG00 - Brake Hub Joint 06 x GG00 GG00 GG00 Differential Box Bulkhead Suspension Arm 5 x x 6 x GG005 Side Frame 0 x GG006 GG007 GG00 -Speed Gear Box Roll Bar Receiver Box 9 0 x GG Bumper 6 7 x GG00 GG0 GG0 Muffler Manifold Chamber x 96 x Main Chassis Sub Chassis Engine Mount Shock Stay Suspension Plate Steering Plate Under Guard Suspension Pin Set 6mm 6mm Cup Joint 6mm Swing Shaft (6mm) pcs SPARE PARTS No. Quantity 7 x 77 x 6 x 9 x x 6 75 x x 0 x 7 x 6 5 x x 7 x 7 x 9 x x x 9 x x 9 9 x 7 x x 6 x x 7 x 6 x 90 x x x.6x0mm.6x0mm Screw x GG0 GG0 GG05 6mm Swing Shaft (6mm) pcs 70 x mm Swing Shaft (mm) pcs 0 x Throttle Crank Shaft x x GG06 GG07 Cross Member Roll Bar Handle 5 x 5 x GG0 Servo Saver Set x x FOR JAPANESE MARKET ONLY. No. No. Part Names Quantity GG09 Servo Saver Spacer 5 69 x 5 0 GG00 -Speed Shaft x 66 x 55 xmm xmm Set Screw x EE5.0 E-ring (E5.0) x GG0 Tie Rod Set 6 x 6 x GG0 GG0 Muffler Stay Throttle Rod x 56 x GG0 GG x Air Cleaner 5 x 5 60 x Linkage Set x 57 x 9 x 6 x 5 xmm xmm Screw x x5mm x5mm Screw x x0mm x0mm Screw x mm mm Nylon Nut x GGB0 Body 9 x Masking Sheet x GGB0-0 Decal Set Decal Set x GGH00 Wheel 7 x BS65 Tank (For SINGLE FORCE) x BS79 BS07 Switch Boots Bevel Shaft 5 x 7 x 6 FM9 FM5 Body Pin Joint 67 x 0 5 x FZW66 Fuel Tank (Mesh Filter) 95 x GT0 GT6 Pilot Shaft (For Speed Assembly) 9 x Oneway (For Speed Assembly) 59 x GTW0- Gear Set (For Speed Assembly) 57 5 x 56 x IF6B Knuckle Arm x IF7 Knuckle Arm Collar 9 x IF5 Steering Pin 9 x IF9.6xmm.6xmm Shaft 5 x 0 IF5 IF6 Brake Disk Set 9 x Flywheel (Sports) 97 x 9 x IF0 Differential Shaft Set x IF0 Differential Bevel Set 6 x 9 x IF0 IF5 KC5 Differential Case Front Hub Carrier Special Clutch x 0 x 0 x LA LD9 5.mm 5.mm Ball End Silicone Tube x 05 x LD70 Clutch Bearing 0 0 x

45 No. Part Names No. Quantity MA006 -Speed Cam Set x 575 MA007 -Speed Cam Set x 75 MA00 rd Spur Gear 56 6 x 75 MA0B Clutch Bell (for -Speed/MF/GG) 0 x 0 x 0 MA050 MF Bevel Gear Set (For MAD FORCE RS) x 60 MA05 /MF 6 Tire/Inner Sponge (For MAD FORCE RS) x 0 MA05-0 Inner Sponge ( pcs) x 60 MA056 Wheel Shaft x 6 MA057 Wheel Stopper 5 x 57 MA05 Wheel Spacer 6 7 x 6 MA059 Wheel Nut x 6 MA06 Shock Set MA06 Shock Pivot 7 x W0V x6mm x6mm Tapered Washer 7 x 0 W05 mm Linkage Stopper (mm) 59 x 0 5.mm W00 5.mm Ball W00 6.mm 6.mm Ball ORG06 O P KP/KY 70 KP/KY O-ring (P6) 6.mm 6.mm Ball End S Fluorescent Strap (S) M Fluorescent Strap (M) Antenna Pipe Fuel Tube HD HD Air Cleaner Sponge (pcs) 96 7.mm 7.mm Ball x 0 x 0 x 5 7 x 5 x 06 x 0 x 6 6 x x x 0 SPARE PARTS x FOR JAPANESE MARKET ONLY. No. No. Part Names Quantity xmm BRG00 xmm Ball Bearing 79 x x6mm BRG005 x6mm Ball Bearing x 6 BRG006 6xmm 6xmm Ball Bearing 65 x 050 BRG0 0x5mm 0x5mm Ball Bearing 6 x 60 BRG0 6x0mm 6x0mm Ball Bearing x xmm 0xmm Ball Bearing 70 x 75 Some of the parts included are not available as spare parts. Purchase optional parts instead. 6

46 OPTIONAL PARTS FOR JAPANESE MARKET ONLY. No. No. No. Part Names Quantity No. Part Names Quantity 6v X-FORCE 600 BSW77 Adjuster Collar For set of shock v X-FORCE 600 Ni-Cd Battery for receiver S 6v X-FORCE 00 IFWBL Spring (S) Blue Medium pcs v X-FORCE 00 Ni-Cd Battery for receiver 00 IFWGR S BP Spring (S) Green Soft pcs Glow Fuel 050 IFWW S BP R/C Spring (S) White Hard pcs BP Fuel Peak Power Glow fuel for R/C Engine 70 MAW005 Ultra Soft Spring Spring Set for Double Damper ( pcs.) Special Taper Reamer Best tool for holing bodies. 90 IFW7 LSD TCD Gear Set &+ Locking Jig & Wrench Cross wrench + plug locker. 0 IFW7-0 LSD LSD TCD Gear Oil For TCD Gear Muffler Joint Pipe pcs. 95 IFW LSD LSD LSD TCD Final Gear Set TCD Gear Oil 60 Includes TCD Gear Set, Diff. Case and Final Bevel Gear (complete differential). 90 Loctite (medium strength) Screw cement. 95 W00 5.mm 5.mm Steel Ball Silicone Seal / 0x0x0mm Pit Box Size / 0x0x0mm Power Cleaner 0 790BL /.x000mm 0 500cc Color Silicone Tube (Blue) Size /.x000mm 96 Quick Fuel Pump 500cc aid for fueling R /.x000mm SP Color Silicone Tube (Red) Size /.x000mm Special Bearing Liquid Retrieves potentiality of Bearing SG /.x000mm Color Silicone Tube (Smoke Grey) Size /.x000mm Tornade After Run Oil For Engine maintenance BL/R Spiral Tube Knife Edge Reamer To drill holes of the body DC Hobby Shears & Sander Handy tool for round cut DC Quick Charger DC Charger for Glow Heater Fuel Filter Shuts out dirt from fuel Spark Booster Glow Heater (battery included) 70 9 Air Cleaner Oil 050 7

47 No x6.6x.6x0.6x x6 x x0 x x x5 x6 x x0 x5 x0 x5 x6 x x0 x x0 x x x0 0 Flanged Cap Screw Set Screw x6 x x x6 x x x5 x0 x x5 x x 5x 5x5 5x6 5x0 5x0 0 0 Nylon Nut mm mm mm 5 pcs 5 pcs 5 pcs 5mm pcs mm 5 pcs 0 0 Flanged Nylon Nut 0 mm 5 pcs E.5 E.0 E.5 E.0 E.0 E5.0 E6.0 E7.0 E0.0 FOR JAPANESE MARKET ONLY. x6 x x0 x5.6x.6x0.6x.6x x x6 x x0.6x6.6x.6x0.6x 7 7 mm.6mm mm mm 0 each 0 each x x6 x x0 x x6 x x0 x x 0 x x6 x x0 5 x5 x6 x x0 Flanged Nut x6 x x0 x x x x6 x 6 7 x5 x0 x5.6x.6x5.6x6.6x 7 75 mm mm 0 pcs 0 pcs 07.6x5 0 pcs x.6x6.6x.6x x x6 x x0 x x x6 x x0 x6 x x0 x x x5 x x0 x5 x x0 x.6x6.6x.6x0.6x.6x x6 x x0 x x x6 x x0 x x0 x5 x0 x x x6 x x0 x x x5 x x6 x x0 x x.6x.6x0.6x.6x x x0 x x x5 x6 x x0 x5 x0 x5 x0 x0 x5 x0 x5 x x0 x5 x0 x5 96.6x mm Size (mm) Round Head Screw Bind Screw Flat Head Screw Cap Screw QUANTITY pcs 0 pcs 0 pcs 0 each each each each each each each each pcs SCREW NUT etc. No. 0 0 Round Head Self-Tapping Screw Bind Self-Tapping Screw.6x6.6x.6x0.6x x6 x x0 x x x5 x6 x x0 x0 x5 x 5 x x mm Size (mm) Flat Head Self-Tapping Screw Oval Head Screw QUANTITY each each 0 0 each 0 each each each each each 65 x0 x5 each 66 x 0 pcs 67 x0 pcs No. mm Nut Washer mm.6mm mm mm 5mm.6mm E E-Clips QUANTITY each 0 each 0 pcs 5 0 pcs 0 pcs 0 pcs 0 pcs 0 pcs 0 pcs 0 pcs 6 pcs 6 pcs No. No. Part Names Qty. SIL Silicone Oil (00) SIL050 SIL000 SIL050 SIL000 SIL050 SIL000 SIL Silicone Oil (50) 00 Silicone Oil (00) 50 Silicone Oil (50) 00 Silicone Oil (00) 50 Silicone Oil (50) 00 Silicone Oil (00) 50 Silicone Oil (50) 500 SIL0500 Silicone Oil (500) 550 SIL0550 Silicone Oil (550) for shocks No. No. Part Names Qty. 600 SIL0600 Silicone Oil (600) 700 SIL0700 Silicone Oil (700) 00 SIL000 Silicone Oil (00) 900 SIL0900 Silicone Oil (900) 000 for shocks. SIL000 Silicone Oil (000) 00 SIL00 Silicone Oil (00) 00 SIL00 Silicone Oil (00) 00 SIL00 SIL000 Silicone Oil (00) 000 Silicone Oil (000) SIL Silicone Oil (000) for diffs FOR JAPANESE MARKET ONLY. No. No. Part Names Qty. 000 SIL000 Silicone Oil (000) 5000 SIL5000 Silicone Oil (5000) 6000 SIL6000 Silicone Oil (6000) 7000 SIL7000 Silicone Oil (7000) 0000 SIL0000 Silicone Oil (0000) 0000 for diffs SIL0000 Silicone Oil (0000) 0000 SIL0000 Silicone Oil (0000) 0000 SIL0000 Silicone Oil (0000) SIL50000 Silicone Oil (50000) SIL00000 Silicone Oil (00000) R THE FINEST RADIO CONTROL MODELS ( ) PRINTED IN JAPAN