Stainless steel is corrosion resistant but suffers from poor wear resistance Cost of corrosion and wear is $279 billion/year (US)..!
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- かんじ そや
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2 Stainless steel is corrosion resistant but suffers from poor wear resistance Cost of corrosion and wear is $279 billion/year (US)..!
3 Challenge no 1 N + C Expanite N + C EP patent application
4 Expanite N + C Expanded Austenite
5 Challenge no 2: CrN Expanded austenite! supersaturated solid solution
6 Challenge no 3:... % 20% NH3 60% NH3 80% NH3 100% NH3 Increasing nitriding potential
7 ExpaniteLow-T : Expanded Austenite Austenitic Duplex Martensitic Ferritic : HV : 10-45µm
8 ExpaniteLow-T Up to 1500HV austenitic N C N + C Up to 40µm
9 + N EXPANITE Nitrocarburizing Carburizing Nitriding C
10 Expanite GDOES Glow Discharge Optical Emission Spectroscopy 9.0# 8.0# Carbon# Nitrogen# Carbon# Nitrogen# 9.0# 7µm 15µm 8.0# 7.0# 7.0# Content&[wt%]& 6.0# 5.0# 4.0# 3.0# 2.0# Content&[wt%]& 6.0# 5.0# 4.0# 3.0# 2.0# 1.0# 1.0#.0# 0# 5# 10# 15# 20# Depth&[µm]&.0# 0# 5# 10# 15# 20# Depth&[µm]& Expenite Low-T 7μm 15μm wt%
11 Expanite / / /
12 ExpaniteHigh-T / : Austenitic Duplex Martensitic Ferritic : HV : 1-2 mm
13 ExpaniteHigh-T High-T Up to 700HV N Up to 2mm
14 ExpaniteHigh-T g Cr 2 N c Transgranular h Grain Boundary Cellular
15 ExpaniteHigh-T ExpaniteHigh-T Critical range!! g Cr 2 N Grain Boundary c Transgranular h Cellular
16 ExpaniteHigh-T Expanded austenite! Nitrogen martensite Austenite + ferrite Carbon martensite
17 ExpaniteHigh-T
18 ExpaniteHigh-T 0.3mm 630 HV +24h in Fe3Cl +72h in salt spray
19 SuperExpanite + ExpaniteHigh-T ExpaniteLow-T PA patent application
20 SuperExpanite Low-T High-T N + C N duplex Low-T High-T
21 SuperExpanite Low-T High-T 316 clad
22 Expanite Operational since February 2012
23 ExpaniteLow-T Installation Expanite : Expanite : - - day-to-day - * Predecessor to the actual Seco unit
24 12% sodium hypochlorite 24 Hours 24 Hours
25 Expanite polarization curves SUPEREXPANITE% EXPANITE%HIGH!T% 316%reference% % % Poten&al)[mV]) 800.0% 600.0% 400.0% 200.0%.0% 1E!08% % % % % 0.001% 0.01% 0.1% 1% 10%!200.0%!400.0% Current)[mA/cm²])
26 Expanite Challenge no 1: Challenge no 2: Challenge no 3: /
27 Expanite
28 Expanite the company Established in 2010 based on ongoing research since 2000 at The Technical University of Denmark, by: Prof. Marcel Somers Dr. Thomas Christiansen Dr. Thomas Strabo Hummelshøj Company culture driven by: Being a game-changer: - On-site - Cleanliness - Tailoring +20 publications on the subject of lowtemperature surface hardening
29 Technical University Denmark - anno 2009
30 Moving to Scion DTU anno 2010
31 Moving to Hillerød anno 2012
32 Expanite m 2 ETC-Hillerød (Expanite Treatment Center) R&D facility incl. laboratory and experimental furnaces ISO9001 certified end 2013
33 Expanite
34 / / ExpaniteHigh-T ExpaniteLow-T SuperExpanite /
35 FATIGUE CORROSION SCRATCH WEAR
36 Expanite Expanite Treatment Center On-site Day to day
37 NOT one process fits all but some processes fits all
38 EXPANITE FASTER - BETTER - LESS EXPENSIVE web: Expanite.com info@expanite.com
39
40 Clevis guide Aisi 316 : 12kg / : SuperExpanite
41 Aisi 304 : SuperExpanite : 15µm
42 Aisi 304 : SuperExpanite : 21µm
43 / Aisi 303 : SuperExpanite No. Hardness HV 0.05mm
44 - non-stainless : : ExpaniteLow-T : 220HV ExpaniteLow-T : 710HV /ETG 100
45 Tantaline + Expanite Challenge: Tantaline : ExpaniteHigh-T : 220HV ExpaniteHigh-T : 1010HV
46 Bushing AISI 316
47 / - duplex : : ExpaniteHigh-T : 10 ExpaniteHigh-T : 5
48 /
49 SuperExpanite Formation of nitrides! Coldworked material HV Cold-worked material
50 SuperExpanite Nitrogen in bulk SuperExpanite HV SuperExpanite
51 SuperExpanite aisi 316 SuperExpanite hours
52 Self tapping screw Challenge: 2 : : ExpaniteHigh-T Stainless steel Non-stainless hardened steel
53 800# 750# Hardness( 700# 650# 600# 550# 500# 450# 400# 350# 300# 0# 0.5# 1# 1.5# 2# 2.5# Distance(from(surface[mm](
54 800# 750# 700# 650# Hardness( 600# 550# 500# 450# 400# 350# High-T 300# 0# 0.5# 1# 1.5# 2# 2.5# Distance(from(surface[mm](
55 TEL FAX
2
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