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1 3 ISO 茨

2 HP 3 ISO ISO TC39/SC2 2

3 ISO

4 ISO TC39/SC2 4

5 5

6 Precision Measurement and Manufacturing Laboratory, Kyoto University 6

7 7

8 Precision Measurement and Manufacturing Laboratory, Kyoto University ISO 230-2: 2006 ISO : 1998 ISO : 1998 ISO : 1998 ISO 230-4: 2005 ISO 230-2: 2006 ISO 230-7: 2007 ISO 230-3: 2007 ISO 230-1:2012 8

9 Y X Spindle of the machine Displacement sensor Traveling path of the machine Z ISO 230-1:2012 Y X Square edge Table of the machine 9

10 Precision Measurement and Manufacturing Laboratory, Kyoto University 10

11 (1) Precision Measurement and Manufacturing Laboratory, Kyoto University Y-300 Y-750 Y Y ISO YX +B 3 +Z +C +X Y-1200 Y-750 Y-300 X 11

12 X X Precision Measurement and Manufacturing Laboratory, Kyoto University +Y Y +B 3 +Z +C +X Y-300 Y-750 +X Y-300 Y-750 Y ISO Y-1200 X X X 12

13 Y, Z X Measured X-axis linear positioning error measured at various Y and Z positions Measured Y and Z positions 13

14 (x,y,z) From: Okuma 14

15 3 Z (x,y,z) Y X Problem: position measurement in 3D workspace 15

16 MC command position μ Precision Measurement and Manufacturing Laboratory, Kyoto University X Y Z Error scale: 20um actual position Machine configuration 16

17 MC Precision Measurement and Manufacturing Laboratory, Kyoto University command position actual position μ Z X Y Error scale: 20um Machine configuration Measured volumetric errors Measured volumetric errors 17

18 3 Precision Measurement and Manufacturing Laboratory, Kyoto University 3DFaro Faro HP igps HP 18

19 ISO ISO 230-1: 2012 Test code for machine tools - Part 1: Geometric accuracy of machines operatingunder no-load or finishing. conditions 2012 ISO/TR 16907: 2015 Numerical compensation of geometric errors of machine tools (Technical Report)

20 Precision Measurement and Manufacturing Laboratory, Kyoto University 3 CNC Siemens, Heidenhain, CNC Siemens Fanuc YKT (

21 21

22 5 DMG 22

23 From: Renishaw C 23

24 C=0 C=90 C C 24

25 5 C Z Y X C Z Y X C (X, Y) C C X C Y B C B C B 25

26 5 A C 26

27 5 27

28 5 Precision Measurement and Manufacturing Laboratory, Kyoto University? 28

29 ISO 29

30 ISO ISO/TC39/SC2 Precision Measurement and Manufacturing Laboratory, Kyoto University WD (Working draft) CD (committee draft) 1 CD (committee draft) 2 DIS (draft international standard) 2014 FDIS (Final DIS) IS (International standard

31 ISO ISO 1. NWIP=New Work Item Proposal 2. WD=Working Draft 3. CD=Committee Draft 4. DIS=Draft International Standard 5. FDIS=Final DIS 6. (IS=International Standard) NP 36 31

32 New ISO standards related to accuracy tests for 5-axis machine tools Standard Title ISO ISO ISO ISO ISO ISO/DIS ISO/DIS ISO Test conditions for machining centres -- Part 1: Geometric tests for machines with horizontal spindle and with accessory heads (horizontal Z-axis). Test conditions for machining centres -- Part 6: Accuracy of speeds and interpolations. Test conditions for machining centres -- Part 7: Accuracy of a finished test piece. Numerical compensation of geometric errors of machine tools. Test code for machine tools -- Part 1: Geometric accuracy of machines operating under no-load or quasi-static conditions Machines tools -- Test conditions for accessory spindle heads -- Part 1: Horizontal spindle machines Test code for machine tools -- Part 7: Geometric accuracy of axes of rotation Test conditions for numerically controlled turning machines and turning centres Part 5: Accuracy of speeds and interpolations 5 5 Static tests for accessory spindle heads 32

33 ISO Precision Measurement and Manufacturing Laboratory, Kyoto University From: Prof. M. Tsustumi 33

34 Example test result Precision Measurement and Manufacturing Laboratory, Kyoto University C Z Y A X C y mm μm/div 90 reference measured 1:CCW measured 2:CW simulated 0-50 Fig. Axial ball bar test under squareness of C- to X-axis x mm 34

35 ISO Precision Measurement and Manufacturing Laboratory, Kyoto University (NAS 979, ISO/FDIS :2014) From: Prof. M. Tsustumi 35

36 4 36

37 ISO 験 専 37

38 5 38

39 C Precision Measurement and Manufacturing Laboratory, Kyoto University Z Y C X B=C=0 C C=90 XY 2 C=180, 270 C B=-90 C=0, 90, 180, B=90 C=0, 90, 180,

40 Precision Measurement and Manufacturing Laboratory, Kyoto University Test piece geometry and measured points 40

41 At B=0 At B=-90 41

42 Precision Measurement and Manufacturing Laboratory, Kyoto University FKD CMM 42

43 XZ Precision Measurement and Manufacturing Laboratory, Kyoto University 43

44 Precision Measurement and Manufacturing Laboratory, Kyoto University 4 XY C C 4 XorY C X, Y C C Z Y X C Z Y X C (X, Y) C X C Y 44

45 Precision Measurement and Manufacturing Laboratory, Kyoto University C Z Y X C X C Y 45

46 Precision Measurement and Manufacturing Laboratory, Kyoto University View direction: 46

47 E X0B, E Y0B : C X, Y E Z0B :C Z P ositio n e rro r μ m Workpiece1 Workpiece2 Workpiece3 E X0B E Y0C E Z0B E X(0B)C Linear location errors of B- and C-axes O rie n ta tio n e rro r ra d 5 x Workpiece1 Workpiece2 Workpiece3 E A0B E B0B E C0B E A(0B)C Angular location errors of B- and C-axes

48 5 3 48

49 3 Z (x,y,z) Y X Problem: position measurement in 3D workspace 49

50 Target (cat s eye retrorelector) Laser beam Example tracking interferometer: Etalon s LaserTRACER Tracking interferometer 50

51 Precision Measurement and Manufacturing Laboratory, Kyoto University Quad-detector Rectroreflector Laser beam When tracking is not ready When laser beam direction is regulated to track retroreflector Typical tracking mechanism in conventional tracking interferometers 51

52 Precision Measurement and Manufacturing Laboratory, Kyoto University 3 3 Machine spindle Retroreflector (cats eye) Z L 3 L 2 L 1 Y Tracking interferometers X Trilateration (multilateration) principle 52

53 μ Command position Precision Measurement and Manufacturing Laboratory, Kyoto University Z mm Y mm 0-20 Error scale: 20 um Measured target position X mm Estimated target positions by our laser tracker 53 Developed by Yano et al. (AIST) 53

54 Etalon LaserTRACER 54

55 MC Precision Measurement and Manufacturing Laboratory, Kyoto University command position actual position μ Z X Y Error scale: 20um Machine configuration Measured volumetric errors Measured volumetric errors 55

56 X Precision Measurement and Manufacturing Laboratory, Kyoto University X 56

57 ISO Lion Precision 57

58 58

59 6,000 min ,000 min ,000 min-1 1 : : 59

60

61 YZ Error map, scale: 1μm/mm Z [mm] Error 0 scale: 50 μm YZ Z Command position Red: Cold Green: 6,000 min -1 Blue: 12,000 min -1 Magenda:18,000 min -1 Error scale: 50 um Y Y [mm] : 61

62 62

63 R-test 63

64 R-test Z mm command sphere position -100 A-axis Error Scale: 20 um Y mm X mm

65 Precision Measurement and Manufacturing Laboratory, Kyoto University

66 66

67 5 67

68 ISO 68

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