Aerospace Solutions
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- とき もちやま
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1 Aerospace Solutions
2 INDEX Assembly 2 Type 3 CFRP 4 CFRP/AL Stack 5 CFRP/TI Stack 6 Special Assembly s 7 Structure 8 Aluminum Parts 9 CFRP Parts 11 Titanium Parts 13 Honeycomb Parts 17 Engine 18 Drilling & Threading 19 Milling 21 Other Parts 22 Actuator 23 Pylon 25 Landing Gear 26 1
3 Assembly 2
4 Assembly Type Hand Positioning : Manual : Feed : Manual : Pneumatic Positioning : Manual : Feed : Automatic : CNC Positioning : Automatic : Feed : Automatic : 3
5 CFRP High feed and long tool life & D-GDN90 Diamond Coated 90 Degree Point Angle Drill 90 Depth of Hole CFRP 100m/min 5,000min -1 1,000mm/min 0.2mm/rev 10mm Through Dry Vertical Machining Center (HSK-63A) Incredible coolant flow capability DIA-HO-SC-GDS Special Diamond Coated Countersink Drill with Helical -Through Depth of Hole Special CFRP with Copper Mesh Top Layer CFRP 150m/min 5,000min mm/min 0.134mm/rev 15mm Through Internal MQL Vertical Machining Center HSK-63A D-GDN90 Hole Exit D-GDN90 Flank Hole Entrance Number of Holes ,200 1, Holes 1,500 Holes Margin Hole Exit Hand Pneumatic CNC 1,000 Holes Still Running 1,500 Holes Cutting Edge and Holes After Drilling 450 Holes 450 Other Parts Engine Sutructure Assembly 4
6 Assembly CFRP/AL Hand Pneumatic CNC Internal MQL Internal Air Incredible coolant flow capability DIA-HO-SC-GDS Special Diamond Coated Countersink Drill with Helical -Through Cutting Method Special Internal MQL CFRP/AL Stack Vibration Assisted Drilling Internal Air 150m/min 5,000min -1 80m/min 2,660min mm/min 0.1mm/rev 266mm/min 0.1mm/rev Vertical Machining Center HSK-63A Chip Shape Comparison Vibration Assisted Drilling Conventional Drilling Coupon Hole Entrance CFRP 7mm A7075 6mm Hole Exit 5
7 CFRP/TI One-shot drilling for stacks STCH-D Special High Helix Diamond Coated Drill for Stacks Cutting Method Special CFRP / TI Stack Vibration Assisted Drilling 20m/min 1,000min -1 50mm/min 0.05mm/rev Internal MQL Vertical Machining Center HSK-63A For improved surface quality DIA-O-ENC Special Diamond-Coated 6-fluted End Mill for Planetary Drilling 6 11 R0.6 6FL Special CFRP / TI Stack CFRP Ti-6Al-4V Coupon Hole Entrance CFRP 7mm Ti-6Al-4V 5mm Hole Exit Hand Pneumatic CNC Other Parts Engine Sutructure Assembly 150m/min 4,340min -1 50m/min 1,447min -1 1,302mm/min 0.05mm/t 868mm/min 0.1mm/t Hole Dia. 20 Ramp Angle Machining Time Internal Air Internal MQL Vertical Machining Center HSK-63A 1min 24sec Coupon Hole Entrance CFRP 7mm Ti-6Al-4V 5mm Hole Exit 6
8 Assembly Special Assembly s Hand Pneumatic CNC Threaded Hex Shank Adapter Drill Double Margin Step Drill Nutplate Drill / Countersink Tapered Drill / Reamer Threaded Hex Shank Reamer PCD Brazed Countersink PCD 7
9 Structural Parts 8
10 Structural Parts Aluminum Parts Incredible chip removal rate AERO-ETS Short Flute Rougher 3FL Carbide End Mill with Corner Radius and Short Length of Cut 3 Depth of Cut Holder Spindle Power M.R.R. 25 R4 3FL 3 A7075 2,591m/min 33,000min -1 29,700mm/min 0.3mm/t ap=10mm ae=25mm Water-Soluble Shrink Holder 120kW 7,425cm 3 /min M.R.R. over 7,000cm³/min is achieved by spindle power of 100kW or more. 100kW 7,000cm 3 /min 9
11 Long Length of Cut Chattering AERO-EXTL Long Flute Wall Finisher 3FL Carbide End Mill with Corner Radius and Long Length of Cut 3 Size Depth of Cut Spindle Power 20 R1 3FL 3 A m/min 13,000min -1 5,850mm/min 0.15mm/t ap=87.5mm ae=0.2mm Water-Soluble Vertical Machining Center 15kW With prevention of chattering, high efficiency side milling is achieved in one-shot milling. Other OtherParts Engine Structural Parts Assembly 10
12 Structural Parts CFRP Parts Out of the ordinary performance DIA-BNC Nick Rougher Diamond Coated Fine Nick Router Comparison of Durability Milling Length (m) CFRP Stringer end trim CFRP DIA-BNC 3/8" (9.525mm) Competitor (Diamond Coated) 15.7m Over 60m 60m 4 Times 4 DIA-BNC was able to achieve 4 times the durability versus the competitor. DIA-BNC4 11
13 Achieving stable cutting without chattering DIA-REC Roughing Rougher Diamond Coated Roughing Router DIA-REC DIA-BNC Competitor DIA-REC DIA-BNC 624 N Cutting Force (N) 500 1,000 1,500 2,000 2, N Other Parts Engine Structural Parts Assembly Dia 10 CFRP Competitor's Herringbone Cutter 6FL 6 2,211 N 200m/min 6,400min mm/min 0.063mm/rev DIA-REC DIA-BNC Competitor Herringbone 6FL Depth of Cut ap=25.4mm ae=10mm Dry Vertical Machining Center By reducing the cutting force, stable milling even under low rigidity is achieved. 12
14 Structural Parts Titanium Parts Strong cutter body and insert PSEL XC5040 OSG Phoenix Roughing End Mill Insert grade Depth of Cut M.R.R. 50 5FL Special ZDKT11T308ER-SM (XC5040) Ti-6Al-4V AMS m/min 255min mm/min 0.1mm/t ap=20mm ae=46mm 118cm 3 /min Water-Soluble 5-axis Machining Center (HSK-A100) 5 After Milling 1.5 hours
15 High efficiency i roughing and finishing i with one tooll 1 1 UVXL-TI-5FL Variable Lead End Mill Long Type for Titanium Alloy (5FL) 5 Roughing Finishing Process Roughing 100m/min 1,592min mm/min 0.1mm/t 20 R3 Ti-6Al-4V AMS4911 Finishing 80m/min 1,274min mm/min 0.08mm/t Depth of Cut ap=78mm ae=2mm ap=78mm ae=0.1mm M.R.R. 124cm 3 /min 4cm 3 /min Water-Soluble 5-axis Machining Center (HSK-A100) 5 Finishing Process Depth of Cut M.R.R. 25 R3 Finishing Ti-6Al-4V AMS m/min 1,019min mm/min 0.08mm/t ap=98mm ae=0.1mm 4cm 3 /min Water-Soluble 5-axis Machining Center (HSK-A100) 5 Other Parts Engine Structural Parts Assembly 14
16 Structural Parts New & Holder Combo UVX-TI Safe-Lock Features of Safe-Lock system Safe-Lock High runout accuracy (less than 3 m) Adjustable overhang length Easy removal of broken tools Internal coolant supply capability from the holder Also suitable for high speed steel tools 3 m The key to stability in high performance machining On the safe side with Safe-Lock Safe-Lock No pull-out of the tool Achieves maximum chip removal rate No damages on expensive work piece Ideal for large diameter milling Special grooves in the tool shank UVXL-TI-5FL Form closed drive keys in the holder by HAIMER Safe-Lock is a registered trademark of the Haimer GmbH. 15
17 High efficiency milling of Ti-6Al-4V with Safe-Lock power shrink chuck Safe-Lock Holder Milling Method Safe-Lock Power Shrink Chuck Safe-Lock UVX-TI-5FL25 R3 75-SL Slotting Ti-6Al-4V AMS m/min (637min mm/min (0.08mm/t) Milling Chuck UVX-TI-5FL25 R3 75 Side Milling Depth of Cut ap=48mm ae=25mm ap=48mm ae=12.5mm M.R.R. Result 306cm 3 /min No tool pull-out Water-Soluble Horizontal Machining Center (BT50) pull-out Milling direction Burr Safe-Lock Power Shrink Chuck Safe-Lock 153cm 3 /min Before milling After milling pull-out of 4mm 4mm Other Parts Engine Structural Parts Assembly pull-out occurred with the milling chuck holder under the above cutting condition. The tool paired with the Safe-Lock system, on the other hand, encountered no such issue and could be use for deep slotting of ap=48mm. Safe-Lock ap=48mm 16
18 Structural Parts Honeycomb Parts Evolved sharp cutting edges HBC60 60 Degree Helix Compression Router CFRP / AL Honeycomb CFRP/ Processed by Coventional Processed by HBC60 HBC60 AFRP / Nomex Honeycomb AFRP/ Processed by Competitor GFRP / Nomex Honeycomb GFRP/ Processed by HBC60 HBC60 17
19 Engine 18
20 Engine Drilling & Threading Guaranteed reliability WX-PNC Thread Mill for Non-ferrous Metal and Heat-Resistant Alloy Internal Thread Size Tapping Length Drill Hole Size U28 Waspaloy 20m/min 255min mm/min 0.06mm/t ¼-28UNF for Helicoil/EG/STI Water-Soluble Horizontal Machining Center (BT40) Gauge out after cutting 72 holes, but no chipping was found. 72GP-OUT 19
21 Outstanding stability WHO55-3D -Through Carbide Drills for High Hardness Steels Hole Size WHO55-3D Competitor 7 (Special) 30m/min 1,364min mm/min (0.105mm/rev Inconel 718 (45HRC) mm, (Through), No Pecking Number of Holes Holes 508 Holes Chipping After Drilling 508 Holes 508 Water-Soluble (10 ) Horizontal Machining Center BT40 Wear mm WHO55-3D Competitor Number of Holes Hole Expansion Exceptional productivity WHR-NI-POT Spiral Point Tap for Ni-based Superalloy Ni WHR-NI-POT 5/16-24UNJF (Special) 3m/min min -1 Number of Holes Holes After Tapping 200 Holes 200 Still Running Other Parts Engine Structure Assembly 20
22 Engine Milling Best combination PRC + XC5040 OSG Phoenix Radius Cutter Insert grade Depth of Cut PRC12R050M22-5 ( 50 6FL) RPHT1204M8EN-SM (XC5040) Inconel m/min 191min mm/min 0.18mm/t ap=max6mm ae=22mm Non-Water-Soluble Horizontal Machining Center (BT50) Long lasting end mill UVX-NI-5FL Multiple Length, 5 Flutes Corner Radius End Mill for Ni-based Superalloy 5 Ni Machining Time Depth of Cut 12 R1 5FL (Special) Inconel m/min 800min mm/min 0.027mm/t 1.5 hours ap=5mm ae=12mm Non-Water-Soluble Horizontal Machining Center (BT50) After Milling 1.5 hours 1.5 Peripheral Cutting Edge Rake End Tooth 0 21
23 Other Parts 22
24 Other Parts Actuator Long lasting end mill UVX-NI-5FL Multiple Length, 5 Flutes Corner Radius End Mill for Ni-based Superalloy 5 Ni Depth of Cut Overhang Length Holder 20 R1 5FL (Special) 15-5PH H HRC / AMS m/min (900min mm/min (0.061mm/t) ap=10mm ae=20mm 64mm 3.2D Water-Soluble Shrink Holder Horizontal Machining Center BT50 After Milling 10.5m 10.5m Flank Rake Max. Wear Corner 23
25 Incredible coolant supply ADO-SUS-3D -Through Carbide Drill Series for Stainless Steels and Titanium Alloy Depth of Hole PH H HRC / AMS m/min (2,785min mm/min (0.24mm/rev) 24m (Blind) No Pecking Internal Water-Soluble Horizontal Machining Center BT40 A-Tap also works well in 15-5PH 15-5PH A-TAP A-SFT HL High Efficienty Multi-Purpose Tap Series for Helicoil/EG/STI Drill Hole Size Tapping Length No.10-32UNF 15-5PH H HRC / AMS mm Blind 10mm 5m/min 275min -1 Water-Soluble Chlorine-Free (10%) 10 Vertical Synchronized Machining Center ADO-SUS- 3D A-SFT HL Number of Holes 500 1,000 1,500 2,000 2,500 2,500 Holes After Drilling 2,500 Holes 2,500 Wear Tapping Holes Holes Cutting Edge After Tapping 100 Holes 100 Still Running Other Parts Engine Structure Assembly 24
26 Other Parts Pylon ADO-SUS also works well in Titanium alloy ADO-SUS-3D -Through Carbide Drill Series for Stainless Steels and Titanium Alloy Depth of Cut 5.1 Ti-6Al-4V 40m/min 2,500min mm/min (0.12mm/rev) 17mm Through Internal Water-Soluble Vertical Machining Center (BT30) ADO-SUS- 3D Number of Holes 500 1,000 1,500 2,000 2,500 2,066 Holes After Drilling 1,200 Holes 1,200 Flank Margin Chipping Cutting Chips Shapes Rake 0 25
27 Landing Gear Strong cutter body and insert & PSEL XC5040 OSG Phoenix Roughing End Mill 15R063M FL Competitor63 4FL Insert grade ZDKT150508ER-SM (XC5040) Coated Carbide Insert Depth of Cut Overhang Length 150mm/min (0.2mm/t) Ti-6Al-4V (35HRC) 50m/min (250min -1 ) ap=21-45mm ae=7.5-25mm Water-Soluble 300mm 150mm/min (0.15mm/t) Horizontal Machining Center HSK100A The PSEL achieved 3 times longer tool life (3 workpieces and welding wear after 276 mins) than the competitor tool (1 workpiece and chipping after 92 mins). Moreover, the PSEL was able to maintain consistent chip shape and minimize the risk of sudden chipping. PSEL PSEL 3 Other Parts Engine Structure Assembly Favorable Shape of Cutting Chips 26
28 International Headquarters 3-22 Honnogahara, Toyokawa, Aichi, , JAPAN TEL : FAX : FAX hp-info@osg.co.jp Safe use of cutting tools Use safety cover, safety glasses and safety shoes during operation. Do not touch cutting edges with bare hands. Do not touch cutting chips with bare hands. Chips will be hot after cutting. Stop cutting when the tool becomes dull. Stop cutting operation immediately if you hear any abnormal cutting sounds. Do not modify tools. Please use appropriate tools for the operation. Check dimensions to ensure proper selection. Copyright 2016 OSG Corporation. All rights reserved. specifications are subject to change without notice.
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コード型式タップサイズキャップ L D kg コレットプリセットドライバスパナ Code Model Tap Size Nut Collet Preset Driver Spanner BT50 -STM J 型タップ (Old JIS Taps) 105 3
BT BT AHO HSK A/E/F/C HSK T C UTS 専用機関連機器ブシュ メントリミSTM 高さ調整式シンクロ用タップホルダ Synchronous Tap Holder With Easy Tool Length Adjustment 刃先突き出し長さの調整はホルダ外周部を回すだけで完了 Projection length of the cutting tool can be adjusted
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PRODUCT NEWS No. 07 B FU INEUP Fits all major manufacturers Straight Neck type 5 Items Taper Neck type Items Staight Arbor type Items Different type carbide shank holder from M to M bore diameters with
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BT BT AHO HSK A/E/F/C HSK T C UTS 専用機関連機器ブシュ メントリミFMA フェイスミルアーバ JIS B4113 正面フライス用 ターニングツールTurning Tools for SPEEDIO プルスタッーリングチャックMilling Chuck コレットホルダCollet Holder Rゼロホルダ"R" Zero Holder ハイドロチャックHydraulic
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PRODUCT NEWS No.5 SERIES EXPANSION BNM typebnm-c type RNM typernm-c type MBN typembn-h type / MRN typemrn-h type MIRROR BALL MIRROR RADIUS MIRROR BALL BNM BNM-C MIRROR BALL carbide shank series are possible
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RM Resin Lead Screw typerm / Resin MoBo MRH Features A -phase Stepping Motor is mounted directly onto the shaft end of a Resin Lead Screw, which is multi-use product. Lead Screw Shaft is ideally constructed
BT BT AHO HSK A/E/F/C HSK T C UTS 専用機関連機器ブシュ メントリミSDM 高さ調整式ドリル用コレットホルダ Drill Holder With Easy Tool Length Adjustment 刃先突き出し長さの調整はホルダ外周部を回すだけで完了 Projec
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ニュース No.473 優れた切りくず排出性と安定長寿命を実現 Excellent Chip Evacuation and Stable and Long Tool Life スーパーマルチドリル GS 型 /HGS 型 /WGS 型 SUPER MULTIRILL GS series / HGS series / WGS series 第 13 版 2009-015 series series EX-Coating
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GENERAL CATALOGUE Vol.-11 Abbreviation Name Page Appearance Size Carbide Reamers Cermet Reamers Carbide Miniature Drill Point Setter High Speed Steel Reamers Adjustable Reamers Order Made High Speed Steel
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高能率荒加工用工具 No.472 新製品 NEW PRODUCT EXTREME DIEMATE ボアタイプ φ50 φ モジュラータイプ φ32 φ40 EXTDM / MTX 形 チップ両面仕様 難削材対応 ラジアスカッタ Indexable radius cutter for hard-to-cut material with double-side insert. タービンブレード加工に最適!
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形状の特長 Features から (55HRC) まで幅広い被削材に対応! 不等分割 不等リード形状 ポジティブすくい角刃形状により 側面加工で高能率加工が可能! シームレスコーナ R 形状により 切削抵抗を飛躍的に低減! Broad plication range from Carbon Steels to Hardened Steels (55HRC). Variable pitch, variable
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DEEP HOLE DRILLING SYSTEMS SOLID CARBIDE TOOLS Throw away type Deep hole drilling tools botek Type 01, 07, 07A Sole Agent MURAKI LTD. (MACHINE & TOOL DIVISION) Tokyo, Osaka, Nagoya & Fukuoka Type 01 Type
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BT CT A タイトロックミーリングチャック BT AHO HSK A/E/F/C HSK T C UTS 専用機関連機器ブシュ メントリミTite-Lock Milling Chuck 締め付け完了時にカチッと音の鳴る細身設計ミーリングチャックです Slim design milling chuck. Clicking sound tells completion of clamping. Type1
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030 SUMIBOON small diamete Ball-nose & adius endmills 2007-027 Fo hadened steels even with a hadness exceeding 0HC!! Long tool life in pe-hadened steel and hadened steel applications that demand high speeds
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No.455 For steel industry and eavy industry Inserts and Holders or eavy duty turning SNMM Type inserts wit N and N cip reakers or Rouging RCMT Type inserts wit N Type cip reaker or cip control New coating
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PCD エンドミルシリーズ PCD End Mill Series 鏡面のような ツルツル すべすべ ピカピカ な仕上げ面を切削で実現! Finished surface looks smooth, even and shiny such as the mirror surface realized
PCD エンドミルシリーズ PCD End Mill Series 鏡面のような ツルツル すべすべ ピカピカ な仕上げ面を切削で実現! Finished surface looks smooth, even and shiny such as the mirror surface realized by milling process. 工具素材に PCD( 多結晶ダイヤモンド ) を採用 新次元の仕上げ品位を得られる特殊な刃先形状
NEW NACHI の技術を結集した 新しいジャンルの革新タップ誕生 材料から熱処理 研削技術 表面処理まで NACHI のもつ歯切工具やブローチのシーズ技術を応用 加工メカニズムと摩耗解析による最適設計で 寿命バラツキの少ない安定加工を実現 低速 ~ 中速領域で高性能を発揮し 無処理タップの 2~
217 Vol.3 NEW NACHI の技術を結集した 新しいジャンルの革新タップ誕生 材料から熱処理 研削技術 表面処理まで NACHI のもつ歯切工具やブローチのシーズ技術を応用 加工メカニズムと摩耗解析による最適設計で 寿命バラツキの少ない安定加工を実現 低速 ~ 中速領域で高性能を発揮し 無処理タップの 2~3 倍の長寿命 コーティングタップをも凌駕する長寿命 New style of innovative
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切削工具 NEW SUPER DRILL (Standard Head Type) 特徴 FEATURES P MT - MAX- MORSE TAPER SHANK SET (Standard) 1. 標準ヘッド ( E 以上のセット内容にはセンタードリル 替刃は含まれておりません )
切削工具 ニュースーパードリルセット標準形ヘッド替刃 ( 標準形ヘッド用 ) ニュースーパードリルセット平形ヘッド替刃 ( 平形ヘッド用 ) エクステンションアーバ ( 標準形ヘッド専用 ) オイルリングオイルプラグ,158 159 160,161 162 162 1 1 NEW SUPER DRILL (Standard Head Type) BLADE (For Standard Head) NEW
汎用ツール 汎用 用 ー 特徴 FEATURES P.9- NT -CTH <NT Shank> HARD CHUCK 標準セット A,B A-set, B-set P.49 H G NT No. MODE CODE H G NTW -CTH20 U NT40(M) -CTH25 -CTH U NT
汎用ツール < 汎用機用 >ハードチャック < 汎用機用 > 正面フライスアーバA 型 < 汎用機用 >ハードチャック ( 標準セットA) < 汎用機用 >ハードチャック ( 標準セットB) < 汎用機用 >ハードチャック < 汎用機用 >Sホルダ (QCホルダ) Sホルダ ( 標準セット ) Sホルダ本体 (QCホルダ) テーパスリーブ (Sコレット) ハードチャック (S2コレット)
I N S T R U M E N T A T I O N & E L E C T R I C A L E Q U I P M E N T Pressure-resistant gasket type retreat method effective bulk compressibility Fro
Cable Gland This is the s to use for Cable Wiring in the hazardous location. It is much easier to install and maintenance and modification compared with Conduit Wiring with Sealing Fitting. The Standard
商品コード型式キャップ d L B L1 D1 Code Model Nut kg BT40 -HDC16A ~ ~ 6 38 ~ HDP , ~ 16.
BT HDC A 高精度コレットホルダ BT AHO HSK A/E/F/C HSK T C UTS 専用機関連機器ブシュ メントリミHigh-Precision Collet Holder ドリル加工 リーマ加工 仕上エンドミル加工に最適 Suitable for drilling, reaming and finish endmilling. ターニングツールTurning Tools for
汎用ツール
汎用ツール < 汎用機用 >ハードチャック < 汎用機用 > 正面フライスアーバA 型 < 汎用機用 >ハードチャック ( 標準セットA) < 汎用機用 >ハードチャック ( 標準セットB) < 汎用機用 >ハードチャック < 汎用機用 >Sホルダ (QCホルダ) Sホルダ ( 標準セット ) Sホルダ本体 (QCホルダ) テーパスリーブ (Sコレット) ハードチャック (S2コレット)
超硬エンドミル ユニマックスシリーズ 2枚刃ダイヤモンドコーティングUDCシリーズ
Tungsten Carbide End Mills UNIMAX Series 超 硬 エンドミル ユニマックスシリーズ Diamond Coated 2 Flute UDC Series 2 枚 刃 ダイヤモンドコーティングUDCシリーズ 超 硬 合 金 硬 脆 材 加 工 用 For Cemented Carbide and Hard Brittle Materials Vol.8 全 12
リーマレス加工にこだわった高精度 高能率 3 フルート High precision and high efficiency 3 Flutes is particular about no reaming AQUA Drills EX 3Flutes EX3 AQDEXOH3F AQDEX3FR レ
リーマレス加工にこだわった高精度 高能率 3 フルート High precision and high efficiency 3 Flutes is particular about no reaming EX3 AQUA Drills EX 3Flutes AQDEXOH3F AQDEX3FR レギュラ 5D 用 AQDEX3FH ハード高硬度材用 3D 5D 10D オイルホール 3 タイプ リーマレス加工にこだわった高精度
Technology Features of ABPF type New product: -flute ball end mill ( to ) compatible with machines ranging from general-purpose manufacturing machines
New Product News No.6- Planing Side Cutting Profiling adius 5- Applications Pat. No. 5666 Can be chosen from three kind of grade according to the work material. The efficiency improve in finishing process.the