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1 W1500 Flatbed Interlock Stitch Machines Parts Catalog

2 INTRODUCTION This parts catalog covers the W1500 series machine manufactured in June, The components of W1500 series are arranged according to the mechanism on pages The illustrations are on left pages and the part numbers on right pages. The illustrated part and its part number are assigned the same reference number. "XXXXXX" indicates gauge part numbers which vary depending on subclasses. Please refer to the gauge part list (page 56). The index of part numbers are listed at the back of this book for quick reference. To place an order for any part, please specify the part number. Note that the contents of this book are subject to change for improvement without prior notice. (Models inserted) W1500 Series W J BS,BT,CT W G BS W B BT,CT

3 TABLE OF CONTENTS page W J,02G W G(TR10) W B W B/FT0B W B(LR10) W B/MD0A W B/MD0A MACHINE BED FRAME 2-3 COVER (1) 4-5 COVER (2) 6-7 CRANKSHAFT DRIVE MECHANISM 8-9 ARM SHAFT MECHANISM NEEDLE BAR MECHANISM NEEDLE GUARD MECHANISM LOOPER DRIVE MECHANISM16-17 FEED MECHANISM (1) FEED MECHANISM (2) PRESSER FOOT MECHANISM SPREADER MECHANISM24-25 THREAD TENSION MECHANISM NEEDLE & SPREAD HANDLING LOOPER THREAD HANDLING30-31 LUBRICATION MECHANISM (1) LUBRICATION MECHANISM (2) HR DEVICE PARTS FOR SEMI-SUBMERGED INSTALLATION THREAD STAND SPECIFIC PARTS (1) W J,02G SPECIFIC PARTS (2) W G(TR10) SPECIFIC PARTS (3) W B SPECIFIC PARTS (4) W B/FT0B48-49 SPECIFIC PARTS (5) W B(LR10) SPECIFIC PARTS (6) W B/MD0A SPECIFIC PARTS (7) W B/MD0A GAUGE PARTS LIST 56 INDEX 57-58

5 MACHINE BED FRAME REF.NO. PART NO. DESCRIPTION QT RING FILTER BED PIN OIL SIGHT GAUGE PLUG PLUG PLUG PLUG PLUG COVER A0 SCREW PIN PIN A0 SCREW WASHER A30670 CAUTION LABEL A30690 CAUTION LABEL A30710 EARTH LABEL 1

7 COVER (1) REF.NO. PART NO. DESCRIPTION QT TD0 ARM COVERLEFT SCREW WASHER O RING A0 SCREW PD0 ARM COVERTOP PLUG OIL SIGHT WINDOW O RING A0 SCREW A31261 SEAL PB0 COVER SCREW SCREW BRACKET A0 SCREW BRACKET WASHER SCREW EYE GUARD SCREW WASHER FLAT SPRING A0 SCREW A0 SCREW TB0 BELT COVER HU0 SCREW A30690 CAUTION LABEL 1

9 COVER (2) REF.NO. PART NO. DESCRIPTION QT APD1 BED COVERRIGHT A0 SCREW A0 SCREW SCREW P0 SIDE COVER ASSEMBLY RUBBER CUSHION A0 SCREW COVER TOP COVER (RIGHT) GASKET BOLT A0 TOP COVER (LEFT) GASKET BOLT L0 BRACKET A0 SCREW SCREW RUBBER CUSHION 1

11 CRANKSHAFT DRIVE MECHANISM REF.NO. PART NO. DESCRIPTION QT CRANKSHAFT ASSEMBLY CONNECTION ASSEMBLY A0 SCREW CRANK BOLT SCREW JOINT SCREW SCREW BUSHING SCREW O RING BALL BEARING ASSEMBLY SCREW WORM SCREW GEAR ASSEMBLY SCREW BEARING ASSEMBLY SCREW SET PLATE SCREW TD0 PULLEY SCREW SCREW SPRING WASHER BOLT PULLEY CAP SHAFT TIMMING BELT ADJUSTING BAR OIL SEAL ASSEMBLY SCREW O RING SPACER A0 GUIDE WASHER SCREW 1

13 ARM SHAFT MECHANISM REF.NO. PART NO. DESCRIPTION QT B910 MOTION ASSEMBLY SCREW SCREW SCREW SCREW SCREW SHAFT JOINT SCREW SCREW SHAFT BEARING ASSEMBLY SCREW GEARTOP SCREW BEARING ASSEMBLY SCREW COLLAR SCREW BALANCE WEIGHT SCREW 2

15 NEEDLE BAR MECHANISM REF.NO. PART NO. DESCRIPTION QT. 1 4S NEEDLE BAR PLUG 1 3 1B SCREW NEEDLE BAR CLAMP SCREW LINK PIN NEEDLE BEARING WASHER BLOCK GUIDE A0 SCREW LATCH SPONGE OIL STRING RETAINER STRING 1 17 XXXXXX NEEDLE HOLDER SCREW SCREW 3 20 XXXXXX NEEDLE PLATE HC0 SCREW 2 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page 56).

17 NEEDLE GUARD MECHANISM REF.NO. PART NO. DESCRIPTION QT. 1 XXXXXX NEEDLE GUARDREAR LEVER ASSEMBLY BOLT SPRING WASHER SCREW SHAFT WASHER RING LEVER SCREW BLOCK BRACKET SCREW SCREW 3 15 XXXXXX NEEDLE GUARDFRONT SCREW 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page 56).

19 LOOPER DRIVE MECHANISM REF.NO. PART NO. DESCRIPTION QT. 1 XXXXXX LOOPER 1 2 1K SPACER SCREW LOOPER HOLDER ASSEMBLY SCREW BOLT SPRING WASHER B0 SHAFT OIL SEAL ECCENTRIC ASSEMBLY SCREW BALANCE WEIGHT SCREW CONNECTION ASSEMBLY A0 SCREW A0 CRANK SCREW SCREW WASHER NUT BLOCK PIN WASHER COLLAR SCREW NUT SHAFT RING WASHER 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page 56).

21 FEED MECHANISM (1) REF.NO. PART NO. DESCRIPTION QT MAIN FEED BAR SCREW BUSHING GUIDE BLOCK WASHER NUT DIFFERENTIAL FEED BAR A0 SCREW BUSHING RING DIFFERENTIAL FEED LINK WASHER NUT A0 GUIDE(RIGHT) SCREW GUIDE (LEFT) SCREW GUIDE (LOWER) A0 SCREW COVER OIL SHIELD 2 22 XXXXXX MAIN FEED DOG SCREW 1 24 XXXXXX DIFFERENTIAL FEED DOG SCREW NEEDLE BEARING LINK (MAIN FEED) PIN SCREW NEEDLE BEARING SHAFT SCREW BUSHING SCREW SPACER OIL STRING FELT SCREW SHAFT SCREW PIN SCREW BLOCK (FEED BAR GUIDE) A0 WASHER SCREW BLOCK WASHER ECCENTRIC REGULATOR ECCENTRIC RETAINER SPRING WASHER SPACER NUT SCREW PIN RING WASHER O RING SPRING CRANK SCREW 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page 56).

23 FEED MECHANISM (2) REF.NO. PART NO. DESCRIPTION QT B910 BRACKET ASSEMBLY O RING A0 SCREW PLUG LEVER BOLT BLOCK GUIDE SCREW BLOCK LEVER ASSEMBLY COLLAR SCREW SPRING SCREW NUT SCREW SPRING WASHER GUIDE PLATE SPACER A0 SCREW STOPPER WASHER SCREW 2

25 PRESSER FOOT MECHANISM REF.NO. PART NO. DESCRIPTION QT ADJUSTING BAR NUT SPRING SPRING PRESSER BAR OIL SHIELD PRESSER BAR CLAMP ASSY SCREW GUIDE A0 SCREW OIL SEAL FINGER GUARD WASHER SCREW 1 15 XXXXXX PRESSER FOOT ASSEMBLY LEVER SPRING LEVER COLLAR BOLT LINK LINK SCREW SPRING LEVER A0 SCREW A1 BRACKET A0 SCREW SCREW NUT SCREW 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page 56).

27 SPREADER MECHANISM REF.NO. PART NO. DESCRIPTION QT ECCENTRIC SCREW WASHER SCREW CONNECTION CRANK BOLT SCREW WASHER NUT SHAFT WASHER RING CRANK BOLT WASHER BLOCK CRANKSHAFT FELT OIL STRING OIL SEAL COLLAR SCREW LEVER ASSEMBLY SCREW SCREW 1 27 XXXXXX SPREADER WASHER 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page 56).

29 THREAD TENSION MECHANISM REF.NO. PART NO. DESCRIPTION QT LEVER ASSEMBLY COLLAR A0 SCREW B910 CRANK BOLT WASHER T0 TENSIONER ASSEMBLY C0 BRACKET THREAD RELEASER A9T0 TENSION SPRING ASSEMBLY A0 SCREW STUD TENSION DISC TA0 SPRING SHIELD SPRING (HEAVY) RATCHET TA0 NUT B9T0 TENSION SPRING ASSEMBLY SPRING (MEDIUM) C9T0 TENSION SPRING ASSEMBLY SPRING (LIGHT) THREAD GUIDE SPACER SPRING SCREW THREAD GUIDE A0 SCREW A0 SCREW 2

31 NEEDLE & SPREAD HANDLING REF.NO. PART NO. DESCRIPTION QT THREAD GUIDE A0 SCREW THREAD GUIDE SCREW BRACKET A0 SCREW THREAD TAKE-UP SCREW THREAD SUPPORT SCREW BRACKET SCREW THREAD GUIDE ASSEMBLY SCREW BRACKET A0 SCREW THREAD GUIDE A0 WASHER A0 SCREW THREAD GUIDE WASHER SCREW THREAD GUIDE WASHER SCREW BRACKET SCREW TENSION DISC SPRING SCREW KNOB THREAD GUIDE THREAD GUIDE ASSEMBLY SCREW THREAD GUIDE THREAD GUIDE SCREW 1

33 LOOPER THREAD HANDLING REF.NO. PART NO. DESCRIPTION QT THREAD TAKE-UP SCREW BRACKET SHAFT SPRING O RING RING SCREW SHAFT SCREW RING STOPPER SPRING SCREW A0 SCREW A0 SCREW WASHER BRACKET THREAD GUIDE WASHER BOLT THREAD SUPPORT SCREW BRACKET THREAD GUIDE SCREW D0 THREAD GUIDE WASHER SCREW TENSION DISC SCREW SPRING KNOB SCREW THREAD GUIDE A0 SCREW THREAD GUIDE 1

35 LUBRICATION MECHANISM (1) REF.NO. PART NO. DESCRIPTION QT PIPE FELT PIN SCREW OIL SHIELD FELT PIPE LATCH A0 SCREW TUBE L TUBE OIL RELEASE PLATE A0 SCREW OIL SPLASH PIPE NUT TUBE CLAMP A910 OIL SPLASH PIPE A0 SCREW TUBE CLAMP JOINT CLAMP JOINT SCREW 1

37 LUBRICATION MECHANISM (2) REF.NO. PART NO. DESCRIPTION QT OIL RESERVOIR B0 SCREW A0 WASHER BOLT O RING PUMP ASSEMBLY SHAFT ROTOR ROTOR ROTOR COVER SCREW SCREW WORM WHEEL SCREW A0 FILTERINSIDE A0 FILTEROUTSIDE CLAMP SCREW NUT BOLT JOINT 1

39 HR DEVICE REF.NO. PART NO. DESCRIPTION QT NEEDLE COOLER (LOWER) SCREW FELT PIN TUBE BRACKET A0 SCREW OIL STRING CLAMP SILICONE OIL RESERVOIR (LOWER) CAP HU0 SCREW SILICONE OIL RESERVOIR ASSY SPRING PIN FELT SCREW 2

41 PARTS FOR SEMI-SUBMERGED INSTALLATION REF.NO. PART NO. DESCRIPTION QT RUBBER CUSHION REST BOARD BOLT SCREW SPACER RUBBER CUSHION LINER NUT WASHER TREADLE CHAIN GUIDE SCREW 2

43 THREAD STAND REF.NO. PART NO. DESCRIPTION QT A9P0 THREAD STAND ASSY.(5-SPOOL) PA0 COLUMN PIPE (UPPER) PA0 COLUMN PIPE (LOWER) JOINT HU0 SCREW HU0 NUT PA0 BRACKET (3-SPOOL) APA0 BRACKET (2-SPOOL) HOLDER HU0 SCREW SPOOL PIN A0 SPRING WASHER HU0 NUT PA0 SPOOL TRAY CUSHION PA0 SPOOL RETAINING FIN PA0 BRACKET SCREW NUT THREAD GUIDE BAR HU0 SCREW NUT PA0 BRACKET HU0 SCREW NUT A0 THREAD GUIDE BAR (5-SPOOL) HU0 SCREW NUT PA0 BRACKET (3-SPOOL) APA0 BRACKET (2-SPOOL) HOLDER HU0 SCREW THREAD GUIDE ROD CAP WASHER SPRING WASHER HU0 NUT 1

45 SPECIFIC PARTS (1) REF.NO. PART NO. DESCRIPTION QT PD0 BED COVERLEFT FABRIC GUIDE A0 SCREW WASHER FABRIC GUIDERIGHT FABRIC GUIDELEFT PB0 FRONT COVER (LEFT) A0 SCREW A0 SCREW PD0 FRONT COVER ASSEMBLY SCREW PIN SPRING WASHER SCREW CUSHION BRACKET SCREW AUXILIARY COVER SCREW WASHER BPD1 BED COVERRIGHT PB0 FRONT COVERLEFT A0 SCREW A0 SCREW PD0 FRONT COVER ASSEMBLY SCREW PIN SPRING WASHER SCREW APD0 FRONT COVERSMALL SCREW A0 FABRIC GUARD SCREW FABRIC GUARD WASHER SCREW CLAMP PLATE SCREW SCREW TAPE BINDER BRACKET WASHER SCREW A0 GUIDE SCREW 1

47 SPECIFIC PARTS (2) REF.NO. PART NO. DESCRIPTION QT A9S0 TAPE GUIDE ASSEMBLY SA0 TAPE BASE WASHER SHAFT BRACKET SCREW SA0 BRACKET SCREW SCREW SPRING WASHER NUT WASHER PIN HOLDER SCREW BRACKET SA0 HOLDER A0 SCREW NUT 2

49 SPECIFIC PARTS (3) REF.NO. PART NO. DESCRIPTION QT FINGER GUARD CPD1 BED COVER (LEFT) 1 3 5C ECCENTRIC ASSEMBLY SCREW 2 5 6G006909T00 BELT COVERASSY RUBBER CUSHION PB0 FRONT COVERLEFT A0 SCREW 3 9 6C00070PD00 FRONT COVER ASSEMBLY SCREW PIN SPRING WASHER SCREW CUSHION ME0 FRONT COVER (SMALL) A0 SCREW BRACKET SCREW SHAFT PIN SCREW STOPPER A0 SCREW SPRING PLUG K FABRIC GUARD WASHER SCREW 2

51 SPECIFIC PARTS (4) FT DEVICE REF.NO. PART NO. DESCRIPTION QT. 1 4B CONNECTION A0 SCREW 2 3 4C CRANK SCREW PIN SCREW SHAFT FELT OIL STRING PLUG WASHER RING A0 OIL SEAL LEVER ASSEMBLY BOLT OIL WICK OIL WICK LATCH SCREW SCREW BLOCK FELT A BRACKET ASSEMBLY NEEDLE BEARING SHAFT BOLT SPRING COLLAR SCREW RING WASHER UPPER KNIFE HOLDER ASSEMBLY SCREW UPPER KNIFE SCREW LOWER KNIFE HOLDER SCREW LOWER KNIFE LOWER KNIFE CLAMP SCREW SCREW GUIDE SCREW CHIP GUARD SCREW 2

53 SPECIFIC PARTS (5) REF.NO. PART NO. DESCRIPTION QT UA0 WASTE CHUTE TOP SCREW A0 BRACKET SCREW U0 WASTE CHUTE SET UA0 WASTE CHUTE TOP (A) UA0 WASTE CHUTE TOP (B) WASHER SCREW A9S0 REEL STAND ASSEMBLY ASA0 THREAD STAND BASE SCREW ASA0 COLUMN PIPE NUT SA0 BRACKET SCREW NUT SCREW NUT SHAFT COLLAR SCREW REEL GUIDE SA0 BRACKET SCREW NUT ROD ROD CAP 1

55 SPECIFIC PARTS (6) MD DEVICE (1) REF.NO. PART NO. DESCRIPTION QT. 1 4B CONNECTION ASSEMBLY 1 2 4B CONNECTION A0 SCREW 2 4 4C BALL STUD 1 5 1J CONNECTING ROD NUT 1 7 1D NUT SCREW BUSHING NEEDLE BEARING W BALANCE WEIGHT SCREW C CRANK ASSEMBLY SLEEVE SCREW SCREW CLUTCH PIN GUIDE PLATE ASSEMBLY B0 SPRING C CRANK SCREW SCREW SET PLATE SCREW PIN INDICATOR WASHER BUTTERFLY NUT A0 COVER SCREW S PIN WASHER SCREW SCREW A BRACKET WASHER SCREW WASHER EYE GUARD WASHER SCREW G003909T00 MD COVER ASSEMBLY SCREW 3

57 SPECIFIC PARTS (7) MD DEVICE (2) REF.NO. PART NO. DESCRIPTION QT. 1 6A007509P00 BRACKET BUSHING SHAFT ROLLER 1 5 6A BRACKET SCREW 4 7 4S BRACKET 1 8 5K GUIDE 2 9 4S SHAFT SCREW WASHER LEVER SCREW LEVER SCREW A BRACKET A0 SCREW BRACKET RING BRACKET SPRING WASHER SPRING THUMB NUT SCREW ROLLER ASSEMBLY SCREW A BRACKET A0 SCREW A910 BRACKET SPRING WASHER BOLT NUT STOPPER SCREW LACE GUIDE SCREW A0 LACE GUIDE SCREW A00790PD00 BRACKET BOLT BOLT SHAFT ASSEMBLY SHAFT WASHER RING SCREW SCREW J GUIDE WASHER A0 SCREW 2

58 W1500 W1500 GAUGE PARTS LIST () () MACHINE TYPE /SPEC W JBS GAUGE NEEDLE HOLDER NEEDLE PLATE MAIN FEED DOG DIFF. FEED DOG PERSSER FOOT B F F B B F F0 640 LOOPER NEEDLE GUARD FRONT REAR B C0 SPREADER NEEDLE UY128GAS #10S W JBT B B F F B C0 UY128GAS #9S W JCT C F F B C F F B C0 UY128GAS #10S W GBS B F F A B A F F B C0 UY128GAS #9S B A560 UY128GAS F F0 #10S W BBT Q0004B F F A B F F A B C0 UY128GAS #9S W BCT C A F F C B C0 UY128GAS #10S

59 INDEX PART NO. PAGE REF.NO. PART NO. PAGE REF.NO. PART.NO. PAGE REF.NO. PART.NO. PAGE REF.NO. PART.NO PAGE REF.NO A9P PA PA APA UA APA UA PA PA A A PA A PA A PA A A PA A A A A A A A SA SA A SA A A A HU A A A U SA A A9S A A A SA A A B A D A J J A K L A A HU A A A HU A HU A HU A HU A HU A A A HU A A HU HU A A HU A A A A A A A A A B A HC A A A

60 INDEX PART NO. PAGE REF.NO. PART NO. PAGE REF.NO. PART.NO. PAGE REF.NO. PART.NO. PAGE REF.NO. PART.NO PAGE REF.NO B PB PD B PD A P A TD D B C ASA ASA A9S UA A A ME A APD B B BPD B CPD C C A C C APD S S S S W C K A A A007509P A B A L A00790PD A A C00070PD G003909T G006909T K A A9T B9T A C9T A B A TA A TA A A A T A TD PD TB PD PB PB PB

64 PEGASUS SEWING MACHINE MFG. CO., LTD , Sagisu, Fukushima-ku, Osaka , Japan. Phone :(06) Telefax: (06) Cat. No. 9B June PEGASUS SEWING MACHINE MFG. CO., LTD. The description in this PARTS CATALOG is subject to change without prior notice.

W522.indd

W522.indd W522 2-Needle flatbed double chainstitch machines Parts Catalog INTRODUCTION This parts catalog covers the W522 series machine manufactured in July, 200. The components of W522 series are arranged according