HAB482kai-1801
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- たしろう たもん
- 3 years ago
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1 PRODUCT NEWS No.5 SERIES EXPANSION
2 特長 Features インサート BNMSS/SSR 形 高精度刃先交換式ボールエンドミル ミラーボール BNM/MBN 形 用ミラー S インサートの改良型 あらゆる加工用途においてさらなる性能向上 新 PVD コーティング DH コート と専用母材の組み合わせによる新材種 DH0 を採用 汎用材種として一般鋼からプリハードン鋼 ステンレス鋼 鋳鉄など幅広い被削材に対応 安定加工とさらなる寿命向上を実現 S 字刃形ながらチップ R 精度は ±0.00mm 以下とソリッドボールエンドミルと同等の高精度 外周にストレート部分がない全 R 形状の BNMSSR 形も追加ラインナップ R 部を 0 度以上使用する加工 ( タービンブレード等 ) に最適 外周ストレートがないため 立て壁加工においても従来品よりびびりを低減 BNMSS 形 Fig. R 以下 ( 外径 φ 以下 ) Fig. R0 以上 ( 外径 φ0 以上 ) 形番 PVDコーティング寸法 (mm) Dimensions PVD Coated NEW DH0 R A B C T BNM00SS 5 BNM*00 BNM00SS 7. BNM*00 BNM00SS BNM0SS 0 BNM0SS BNM00SS BNM50SS BNM00SS BNM*00 MBN00 BNM*0 MBN0 BNM*0 MBN0 BNM*00 MBN00 BNM*50 MBN50 BNM*00 MBN00 : メーカー在庫品 Standard stock items HAN00000 改 ケース 個入りです insert per case. 00TS.B Fig. 対応ホルダ Applicable holder
3 BNMSSR 形 ( 全 R タイプ ) Fig. R 以下 ( 外径 φ 以下 ) Fig. R0 以上 ( 外径 φ0 以上 ) 形番 PVDコーティング寸法 (mm) Dimensions PVD Coated NEW DH0 R A B T BNM00SSR 7. BNM00SSR BNM0SSR 0 BNM0SSR BNM00SSR BNM50SSR BNM00SSR : メーカー在庫品 Standard stock items ケース 個入りです insert per case. Fig. 対応ホルダ Applicable holder BNM*00 BNM*00 MBN00 BNM*0 MBN0 BNM*0 MBN0 BNM*00 MBN00 BNM*50 MBN50 BNM*00 MBN00
4 TS インサート BNMTS type insert for MIRROR BALL Features of BNMTS type insert 刃先強度と切れ味を両立した高硬度材加工用インサート 高硬度材向け新 PVD 被膜 DHコート と高硬度材用微粒子超硬合金 新材種 DH0 0HRC BNMTG 形インサート NEW BNMTS 形インサート ( 強ねじれ ) ネガ刃形採用 Cutting performance 傾斜面加工における寿命比較 (0HRC) a φ A 社比寿命 5%UP! 傾斜面加工における面粗さ比較 (0HRC) A 社より面粗さ良好! a φ HAN DJ.A
5 BNMTS 形 ( 強ねじれ刃形 ) Radius form accuracy of insert: below Regrindable 形番 PVDコーティング寸法 (mm) Dimensions PVD Coated NEW DH0 R A B C T BNM0TS.5 BNM00TS BNM50TS BNM00TS : メーカー在庫品 Standard stock items ケース 個入りです insert per case. 注 ). BNMTS 形はミラーボール専用インサートです ご使用の際はミラーボール (BNM 形 ) またはミラーボールモジュラーヘッド (MBX 形 ) にセットしご使用ください. 再研磨については最寄りの弊社営業所までお問い合わせください Note). TS type inserts BNMTS type is exclusive use of MIRROR BALL. Please use only in MIRROR BALL bodies or modular head MBX type.. Regarding the regrind, please call our nearest distributor. 対応ホルダ Applicable holder BNM*0 MBX0 BNM*00 MBX00 BNM*50 MBX50 BNM*00 MBX00 対応ホルダ 製品詳細はこちらから 90DJ.A
6 インサート BNMSS 形 特長 Features 高精度刃先交換式ボールエンドミル ミラーボールBNM/MBN 形 用ミラー Sインサートの改良型 あらゆる加工用途においてさらなる性能向上 新 PVD コーティング DH コート と専用母材の組み合わせによる新材種 DH0 を採用 汎用材種として一般鋼からプリハードン鋼 ステンレス鋼 鋳鉄など幅広い被削材に対応 安定加工とさらなる寿命向上を実現 現行チップ BNMS 形と同様 S 字刃形ながらチップ R 精度は ±0.00mm 以下とソリッドボールエンドミルと同等の高精度 Fig. R 以下 ( 外径 φ 以下 ) Fig. R0 以上 ( 外径 φ0 以上 ) 形番 PVD コーティング PVD Coated 寸法 (mm) Dimensions NEW DH0 R A B C T BNM00SS 5 BNM*00 BNM00SS 7. BNM*00 BNM00SS BNM0SS 0 BNM0SS BNM00SS BNM50SS BNM00SS BNM*00 MBN00 BNM*0 MBN0 BNM*0 MBN0 BNM*00 MBN00 BNM*50 MBN50 BNM*00 MBN00 : メーカー在庫品 Standard stock items ケース 個入りです insert per case. HAN DJ.A Fig. 対応ホルダ Applicable holder
7 TS インサート BNMTS type insert for MIRROR BALL Features of BNMTS type insert 刃先強度と切れ味を両立した高硬度材加工用インサート 高硬度材向け新 PVD 被膜 DHコート と高硬度材用微粒子超硬合金 新材種 DH0 0HRC BNMTG 形インサート NEW BNMTS 形インサート ( 強ねじれ ) ネガ刃形採用 Cutting performance 傾斜面加工における寿命比較 (0HRC) a φ A 社比寿命 5%UP! 傾斜面加工における面粗さ比較 (0HRC) A 社より面粗さ良好! a φ HAN DJ.A
8 BNMTS 形 ( 強ねじれ刃形 ) Radius form accuracy of insert: below Regrindable 形番 PVDコーティング寸法 (mm) Dimensions PVD Coated NEW DH0 R A B C T BNM0TS.5 BNM00TS BNM50TS BNM00TS : メーカー在庫品 Standard stock items ケース 個入りです insert per case. 注 ). BNMTS 形はミラーボール専用インサートです ご使用の際はミラーボール (BNM 形 ) またはミラーボールモジュラーヘッド (MBX 形 ) にセットしご使用ください. 再研磨については最寄りの弊社営業所までお問い合わせください Note). TS type inserts BNMTS type is exclusive use of MIRROR BALL. Please use only in MIRROR BALL bodies or modular head MBX type.. Regarding the regrind, please call our nearest distributor. 対応ホルダ Applicable holder BNM*0 MBX0 BNM*00 MBX00 BNM*50 MBX50 BNM*00 MBX00 対応ホルダ 製品詳細はこちらから 90DJ.A
9 MIRROR BALL BNM MirrorS BNMC MIRROR BALL carbide shank series are possible to machine deeper mold making with consistent machining and high accurate finishing at high speed cutting, due to the increase tool rigidity and minimize the vibration. BNMS BNMTG BNMSR MIRROR BALL GRM ''Mirror S'' insert is suitable for high hardened material in high speed cutting and can cut more smoothly. Reduced the hand finishing and try out times by improved surface quality. Body durability is higher than ball nose end mill with same radius, therefore prevents chattering problem, and larger pick feed improved machining efficiency. Possible to high precision & high efficient machining even in case of general machine.
10 Indexable Ball Nose and Radius End Mills Combination MSN Modular Head series HRM FRM MBN MBNH MRN MRNH MIRROR RADIUS End Mill RNM RNMC HRM FRM to times higher efficient machining can be possible compared with conventional steel body, due to control the vibration by the combination of tuff modular system. Machining time is greatly shortened and cost reduction is achieved. Accuracy of MBN & MRN after combined O.D. run out : below 5μm (Target below 0μm) Corner radius accuracy : within 0μm / Bottom edge runout : below 5μm (In case of mounting RNM type insert). Realization of excellent high precision machining. MIRROR RADIUS is able to use from roughing to finishing by wide variation in inserts. Series extended : FRM type insert with longer periphery straight edge, side & bottom face finishing for hardened steel, etc.
11 BNM "MIRROR BALL" Indexable Ball Nose End Mills Features. Ultimate precision indexable ball nose endmill with two effective teeth Radius form accuracy : below 0m fixed to holder (Radius form accuracy of insert : below m) In case of mounting BNM insert. Possibility of equal or more high precision machining comparing with solid ball end mill machining.. Precision clamp screw mounting Easy and strong clamping and accurate location mechanism by using the single precision clamp screw gives high repeatability and rigidity.. Round shape insert with improved edge sharpness Adopting the round shape insert can reduce the risk of vibration even in perpendicular wall millimg and cut smoothly for intricate form in high speed copy milling. MIRROR BALL Carbide Shank MIRROR BALL carbide shank series are possible to machine deeper mold making with consistent machining and high accurate finishing at high speed cutting, due to the increase tool rigidity and minimize the vibration.. By adopting carbide shank, tool rigidity is equal to solid carbide ball end mill.. Tool life increased to twice the tool life comparing with MIRROR BALL steel shank is possible.. Carbide shank can be adopted to shrink fit type holders. Initial cost 55% reduction Solid tool MIRROR BALL Body+Insert Running cost 50% reduction Solid tool Regrinding+Coating cost MIRROR BALL Insert cost Cost performance MIRROR BALL finishing can replace with conventional solid carbide ball nose end mill finishing. By adopting economical indexable insert, tool costs of finishing process can be reduced greatly without using solid carbide ball nose end mills. Tool dia. 0mm
12 Example of cutting performance Performance comparison test "Carbide Shank vs Steel Shank". Max. flank wear Steel Shank Insert grade Carbide Shank Insert grade Material: Spindle speed Cutting speed Feed speed Feed per revolution Depth of cut Pick feed Coolant Cutting time Performance comparison test "MIRROR BALL vs Competitors". Condition Test results Tool name Contact time Wear of rake face Wear of flank face DIJET MIRROR BALL Carbide Shank Insert grade 9 Hours Normal wear Normal wear Competitor A Carbide Shank 7 Hours Worn Worn Competitor A maintained tolerance of 0.05 for about Hours only and after that got worth and worth until 7 hours when it was finished. Dijet MIRROR BALL Carbide Shank (CBody) finished the workpiece and the wear could not be measured.
13 BNM "MIRROR BALL" Indexable Ball Nose End Mills Attention Attention to mounting head and MSN/ MGN shank holder. Tightening procedure Cleaning Remove dirt and chips with air from the connecting thread and shank holder. Initial Tightening Tighten by hand until the head and the shank holder faces meet. Final Tightening Tighten slowly with torque control spanner wrench or DIJET DS type spanner wrench and confirm that there is no gap. Attention : Final tightening without initial tightening cause connecting thread break. NOTE:. Only use the torque control spanner wrench or DIJET DS type spanner wrench.. Please turn the spanner wrench slowly during use.. Please confirm that there is no gap. Thread M M M0 M M Tightening Torque.0Nm Nm Nm 0Nm 5Nm Spanner size 0,, 5 7, 9, Note). Modular heads are supplied without spanner wrench.. In case of choosing torque control spanner wrench, confirm that the wrench size is match to the dimensions W & C of each modular head. (There are some cases that modifying the thickness of spanner wrench is necessary.). mark shows: DIJET have a stock of DS and type spanner wrenches. Caution for the mounting to shrink fit holder.. In case of modular head and carbide shank holder. When you use a carbide shank and a modular head on the shrink fit holder, please shrink fit the only carbide shank without mounting a modular head together. Please mount a modular head after shrinking fit. Note) If it shrink fit with mounting a modular head, the head and insert will become difficult to loose.. In case of carbide shank end mill (C Body) When you use a carbide shank end mill (C Body) on the shrink fit holder, please shrink fit the only carbide shank end mill without installing insert and clamp screw. Please fix the insert with tightening the clamp screw after shrinking fit. Note) If it shrink fit with the insert and clamp screw, the insert and the clamp screw will become difficult to loose. 5
14 Straight shank type Short type Fig. Straight neck BNMSS type BNMST type Fig. Taper neck Stock Fig. Dimensions Clamp Screw Wrench Inserts BNMS0000TS0 BNMS0005TS BNMS0005TS BNMS00SS BNMS00SS BNMS000SS0 BNMS5005SS5 BNMS0005SS BNMS005SS Note) All cutters are supplied without inserts. ' ' 55' 5' ' 55' FSW005H FSW50H FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 FSW05 A0 A07 A0 A0 A5 A0W A0 A0 A0 Cutting conditions BNM00... BNM00... BNM00... BNM0... BNM0... BNM00... BNM50... BNM00... BNM0... RNM00... RNM00... RNM00... RNM0... RNM0... RNM00... RNM50... RNM00... RNM0... Middle type BNMMS type Stock Dimensions Clamp Screw Wrench Inserts BNMM005SS BNMM00SS BNMM000SS0 BNMM50090SS5 BNMM000SS BNMM00SS FSW509H FSW0H FSW50H FSW00 FSW05 FSW05 A0 A5 A0W A0 A0 A0 BNM0... RNM0... BNM0... RNM0... BNM00... RNM00... BNM50... RNM50... BNM00... RNM00... BNM0... RNM0... Note) All cutters are supplied without inserts. Cutting conditions Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Recommended torque Standard stock itemssoon to be stockedsoon to be deleted Made to order
15 BNM "MIRROR BALL" Indexable Ball Nose End Mills Straight shank type Middle type BNMMT type Stock Dimensions Clamp Screw Wrench Inserts BNMM0005TS BNMM0005TS BNMM005TS BNMM00TS BNMM000TS0 BNMM50090TS5 BNMM000TS BNMM00TS ' ' 0' 0' 0' 0' 0' 0' FSW50H FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 FSW05 A07 A0 A0 A5 A0W A0 A0 A0 BNM00... RNM00... BNM00... RNM00... BNM0... RNM0... BNM0... RNM0... BNM00... RNM00... BNM50... RNM50... BNM00... RNM00... BNM0... RNM0... Note) All cutters are supplied without inserts. Cutting conditions Long type BNMLT type Stock Dimensions Clamp Screw Wrench Inserts BNML000TS BNML000TS BNML005TS BNML000TS0 BNML005TS5 BNML505TS BNML000TS BNML00TS ' 09' 7' ' ' ' 0' 0' 0' 0' 50' 0' 0' 0' FSW50H FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 FSW05 A07 A0 A0 A5 A0W A0 A0 A0 BNM00... RNM00... BNM00... RNM00... BNM0... RNM0... BNM0... RNM0... BNM00... RNM00... BNM50... RNM50... BNM00... RNM00... BNM0... RNM0... Note) All cutters are supplied without inserts. Cutting conditions Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Recommended torque Standard stock itemssoon to be stockedsoon to be deletedmade to order
16 Straight shank type Long shank type BNMTLS type Stock Dimensions Clamp Screw Wrench Inserts BNM00050TS5LS BNM5000TSLS BNM0000TSLS ' 0' 05' FSW50H FSW00 FSW05 A0W A0 A0 BNM00... RNM00... BNM50... RNM50... BNM00... RNM00... Note) All cutters are supplied without inserts. Cutting conditions Standard stock itemssoon to be stockedsoon to be deleted Made to order
17 BNM "MIRROR BALL" Indexable Ball Nose End Mills Straight neck type Super short type BNMSSC type Adopted to shrinkfit type holders. (Shank diameter tolerance: h) Stock Dimensions Clamp Screw Wrench Inserts BNMS0007SS0C BNMS0005SS0C BNMS0000SS0C FSW005H FSW00H FSW007H A0 A07 A0 BNM00... (BNM070) BNM00... BNM00... (BNM0) RNM00... RNM00... RNM00... Note) All cutters are supplied without inserts. Cutting conditions Short type BNMSSC type Stock Dimensions Clamp Screw Wrench Inserts BNMS00SSC BNMS00SSC BNMS0009SS0C FSW509H FSW0H FSW50H A0 A5 A0W BNM0... BNM0... GRM0... BNM00... GRM00... RNM0... RNM0... RNM00... Note) All cutters are supplied without inserts. Cutting conditions Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Recommended torque Standard stock itemssoon to be stockedsoon to be deletedmade to order
18 Straight neck type Middle type BNMMSC type Stock Dimensions Clamp Screw Wrench Inserts BNMM0005SS0C BNMM0005SS0C BNMM000SS0C BNMM005SSC BNMM000SS0C BNMM50090SS5C BNMM000SSC FSW005H FSW50H FSW007H FSW509H FSW50H FSW00 FSW05 A0 A07 A0 A0 A0W A0 A0 BNM00... (BNM070) RNM00... BNM00... RNM00... BNM00... (BNM0) RNM00... BNM0... RNM0... BNM00... GRM00... RNM00... BNM50... GRM50... RNM50... BNM00... GRM00... RNM00... Note) All cutters are supplied without inserts. Cutting conditions Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Recommended torque Standard stock itemssoon to be stockedsoon to be deleted Made to order 0
19 BNM "MIRROR BALL" Indexable Ball Nose End Mills Straight neck type Long type BNMLSC type Stock Dimensions Clamp Screw Wrench Inserts BNML0007SS0C BNML000SS0C BNML00095SS0C BNML000SS0C BNML0000SS0C BNML00095SS0C BNML000SS0C BNML0095SSC BNML000SSC BNML00SSC BNML050SSC BNML0070SSC BNML0090SSC BNML000SSC BNML00SSC BNML050SSC BNML0000SS0C BNML0005SS0C BNML005SS0C BNML0070SS0C BNML000SS0C BNML5000SS5C BNML500SS5C BNML5070SS5C BNML0000SSC BNML000SSC BNML0070SSC BNML000SSC FSW005H FSW50H FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 A0 A07 A0 A0 A5 A0W A0 A0 BNM00... (BNM070) RNM00... BNM00... RNM00... BNM00... (BNM0) RNM00... BNM0... RNM0... BNM0... GRM0... BNM00... GRM00... BNM50... GRM50... BNM00... GRM00... RNM0... RNM00... RNM50... RNM00... Note) All cutters are supplied without inserts. Cutting conditions Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Recommended torque Standard stock itemssoon to be stockedsoon to be deletedmade to order
20 Taper neck type ShortMiddleLong type BNMS/ M/ LTC type L Stock Dimensions Clamp Screw Wrench Inserts BNMS0000TS0C BNML000TSC BNML000TSC BNML005TSC BNMM00TS0C BNML000TS0C BNML005TS5C BNML000TSC ' 7' 09' 0' 7' 0' 5' 5' ' 0' FSW005H FSW50H FSW007H FSW509H FSW0H FSW50H FSW05 A0 A07 A0 A0 A5 A0W A0 BNM00... (BNM070) RNM00... BNM00... RNM00... BNM00... (BNM0) RNM00... BNM0... RNM0... BNM0... GRM0... RNM0... BNM00... GRM00... RNM00... BNM00... GRM00... RNM00... Note) All cutters are supplied without inserts. Cutting conditions Under shank type Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Recommended torque BNMUC type L Stock Dimensions Clamp Screw Wrench Inserts BNMU00S5C BNMU0070SC BNMU0000SC FSW0H FSW50H FSW05 A5 A0W A0 BNM0... GRM0... BNM00... GRM00... BNM00... GRM00... RNM0... RNM00... RNM00... Note) All cutters are supplied without inserts. Cutting conditions Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Standard stock itemssoon to be stockedsoon to be deleted Made to order Recommended torque
21 BNM "MIRROR BALL" Indexable Ball Nose End Mills MBN Modular head MBN type TYPE Arbor Cutting Accuracy of MBN after combined O.D. run out : below 5m (Target below 0m) condition Clamp screw FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 Recommended torque Stock Dimensions Applicable inserts Parts Clamp screw Wrench MBN00M MBN0M MBN0M MBN00M0 MBN50M MBN00M MBN0M M M M M0 M M M Note). All cutters are supplied without inserts.. Please see page 5 for recommended tightening torque. (When mounting M or M head to shank, recommend to use DIJET DS type spanner wrench.) DS DS Thread M M Tightening torque.0 N m N m DS type spanner wrench prevented overtightening, due to short handle specification Spanner size BNM00... / BNM0 BNM0... BNM0... / GRM0... BNM00... / GRM00... BNM50... / GRM50... BNM00... / GRM00... BNM0... Thickness Total length 5 9 FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 FSW05 A0 A0 A5 A0W A0 A0 A0 Standard stock itemssoon to be stockedsoon to be deletedmade to order
22 MBNH Modular head MBNH type TYPE Through coolant hole Arbor Cutting condition Accuracy of MBNH after combined O.D. run out : below 5m (Target below 0m) Clamp screw FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 Recommended torque Stock Dimensions Applicable inserts Parts Clamp screw Wrench MBN00MH MBN0MH MBN0MH MBN00M0H MBN50MH MBN00MH MBN0MH M M M M0 M M M BNM00... / BNM0 BNM0... BNM0... / GRM0... BNM00... / GRM00... BNM50... / GRM50... BNM00... / GRM00... BNM0... FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 FSW05 A0 A0 A5 A0W A0 A0 A0 Note). All cutters are supplied without inserts.. Please see page 5 for recommended tightening torque. (When mounting M or M head to shank, recommend to use DIJET DS type spanner wrench.) DS DS Thread M M Tightening torque.0 N m N m DS type spanner wrench prevented overtightening, due to short handle specification. Spanner size Thickness Total length 5 9 Standard stock itemssoon to be stockedsoon to be deleted Made to order
23 BNM "MIRROR BALL" Indexable Ball Nose End Mills MSN TYPE Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT Fig. Coolant hole dia. Fig. Coolant hole dia. End mill shank type Stock Dimensions kg Weight Fig. MSNMS0C MSNM5SC MSNM0S0C MSNM0SC MSNM5TSC MSNM50S0C M 0.09 MSNM50SC MSNM57TSC MSNM5TSC MSNM0S0C MSNM0SC MSNM0SC MSNM0SC MSNM0TS0C MSNM77TS0C M 0.9 MSNM0SC MSNM0SC MSNM5SC MSNM00S0C MSNM00S0C MSNM00TS0C M0 0.9 MSNM070S0C MSNM05TS5C Note) Please see page 5 for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deletedmade to order
24 MSN TYPE Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT Fig. Coolant hole dia. Fig. Coolant hole dia. End mill shank type Stock Dimensions kg Weight Fig. MSNM090S0C MSNM090TS0C MSNM00S0C MSNM00TS0C M MSNM00S0C MSNM00S0C MSNM5S5C MSNM55S5C MSNM00TSC MSNM05S5C M.0 MSNM5S5C MSNM55S5C MSNM00S5C MSNM5SC MSNM55SC MSNM77SC MSNM97SC MSNM05SC MSNM7TSC MSNM7SC MSNM7TSC MSNM55SC M..0 MSNM77SC MSNM77TSC MSNM95SC MSNM97TSC MSNM5SC MSNM5SC MSNM95SC Note) Please see page 5 for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deleted Made to order
25 BNM "MIRROR BALL" Indexable Ball Nose End Mills MSN TYPE Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT Coolant hole dia. Straight arbor type 7 MSNM7SS9.C MSNM07SS9.C MSNMSS0C MSNMSS0C MSNM0SS.C MSNM0SS.C MSNM90SSC MSNM0SSC MSNM97SS5C MSNM7SS5C MSNM97SS5C MSNM07SSC MSNM57SSC MSNM00SSC MSNM090SSC MSNM00SSC MSNM00SS0C MSNM090SS0C MSNM050SS0C MSNM5SSC MSNM5SSC MSNM5SSC MSNM5SSC MSNM5SS5C MSNM5SS5C MSNM5SS5C MSNM0SSC MSNM0SSC MSNM0SSC MSNM57SSC MSNM7SSC MSNM7SSC MSNM57SSC Stock Dimensions M M M M M M M0 M0 M M M M M Note) Please see page 5 for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deletedmade to order kg Weight
26 MGN TYPE Through coolant hole MGN GBody steel shank holder Adopted ultrarigid and improved body durability "GBody". Short type Costeffective and high strength steel shank holder. Coolant hole dia. End mill shank type Stock Dimensions kg Weight MGNM7S M 0. MGNM00S M0 0. MGNM5S M 0. MGNM5S M 7 MGNM7S M MGNM77S M 0. Note). In case of using modular head combined with MGN steel shank holder, apply the recommended cutting conditions sheet (see page 5 0, 57).. Please see page 5 for recommended tightening torque. Adopted GN surfacehardening treatment on thermal resistant high strength steel gives high hardness over 5HRC and secure insert pocket and holder against thermal deformation, improved body durability and tool life by 0% or more, compared with competitor's tool. Make it difficult to be damaged even under severe cutting conditions. Also rustproof and antiwelding effect is much improved. Standard stock itemssoon to be stockedsoon to be deleted Made to order
27 BNM "MIRROR BALL" Indexable Ball Nose End Mills MSA TYPE Through coolant hole For high productivity (Carbide shank) MSA Arbor integrated carbide shank BT shank type Stock Dimensions kg Weight MSAM055BT M BT0. MSAM050BT M BT0. MSAM55BT M BT0.5 MSAM55BT M BT0.5 MSAM055BT M0 BT0. MSAM05050BT M0 BT0.9 MSAM0BT M0 BT0.0 MSAM00000BT M0 BT0.0 MSAM55BT M 5 BT0.0 MSAM5050BT M 5 BT0. MSAMBT0 00 M 5 BT0. MSAM0000BT M 5 BT0. 9 MSAM05BT50 MSAM550BT50 MSAM70BT50 MSAM05BT50 MSAM005BT50 MSAM0550BT50 MSAM090BT50 MSAM0500BT50 MSAM05BT50 MSAM550BT50 MSAM90BT50 MSAM500BT50 MSAM05BT50 MSAM05BT50 MSAM550BT50 MSAM90BT50 MSAM500BT50 MSAM05BT M M M M M0 M0 M0 M0 M M M M M M M M M M BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT50 BT Note). In case of using modular head combined with MSA arbor, apply the recommended cutting conditions sheet (see page 50, 5 7).. Please see page 5 for recommended tightening torque.. MSA arbor is supplied without pull studs. Standard stock itemssoon to be stockedsoon to be deletedmade to order
28 MSA TYPE Through coolant hole For high productivity (Carbide shank) MSA Arbor integrated carbide shank HSK shank type Coolant duct MSAM055A Stock 5 Dimensions M A kg Weight. MSAM050A M A. MSAM55A M A. MSAM55A M A. MSAM055A M0 A. MSAM05050A M0 A.7 MSAM0A 00 9 M0 A. MSAM00000A M0 A. MSAM55A M 5 A.9 MSAM5050A M 5 A.0 MSAMA 00 M 5 A. MSAM0000A M 5 A. MSAM05A M A00. MSAM550A M A00. MSAM70A M A00.7 MSAM05A M A00.7 MSAM005A M0 A00. MSAM0550A M0 A00. MSAM090A M0 A00. MSAM0500A M0 A00. MSAM05A M 5 A00. MSAM550A M 5 A00.5 MSAM90A M 5 A00.7 MSAM500A M 5 A00. MSAM05A M 5 A00.0 MSAM05A M 5 A00. MSAM550A M 5 A00. MSAM90A M 5 A00.5 MSAM500A M 5 A00.7 MSAM05A M 5 A00.9 Note). In case of using modular head combined with MSA arbor, apply the recommended cutting conditions sheet (see page 50, 5 7).. Please see page 5 for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deleted Made to order 0
29 BNM "MIRROR BALL" Indexable Ball Nose End Mills Inserts for MIRROR BALL Adopted MirrorBall CBN insert. Reduced the machining time by high speed cutting. Reduced the hand finishing and try out times by improved surface quality. Longer tool life. CBN insert is Regrindable (when insert showed normal wear). Achieved huge cost reduction! Cutting performance Tool life comparison MaterialGGG70 Cutting conditions Overhung length Max flank wear Competitor A (CBN). Compared with competitor's tool, BNM achieved. times longer tool life Cutting length PVD coated Diamond coated CBN insert (JBN5) Uncoated CBN insert Note). BNM070 insert can be suited to BNM mm dia bodies and BNM0 insert can be suited to BNM 0mm dia bodies.. In case of wet cutting, Grade JC05 is recommended.. JC00 will be replaced by new grade DH0. Dimensions Please see page for Attention to mounting insert. Standard stock itemssoon to be stockedsoon to be deletedmade to order Radius form accuracy of inserts: below 0.00mm Regrindable CBN insert DH0 JC00 JC505 JC05 JC0000 KT9 (Z05) (Z05) (Z0~0) (Z0~0) (K0) JBN5 BNM00 5 BNM BNM00 7 BNM BNM BNM0 0 BNM0 0. BNM BNM BNM BNM0.5 inserts per case, but grade JC0000 and JBN5 insert is packed in piece per case
30 Inserts for MIRROR BALL Radius form accuracy of inserts: below 0.00mm BNM00AAA BNM00AAA BNM00AAA BNM0AAA BNM0AAA BNM00AAA BNM50AAA BNM00AAA BNM0AAA insert per case. PVD coated JC505 (Z0~0) Note). BNM070 insert can be suited to BNM mm dia bodies and BNM0 insert can be suited to BNM 0mm dia bodies.. In case of wet cutting, Grade JC05 is recommended Dimensions Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm Standard stock itemssoon to be stockedsoon to be deleted Made to order
31 BNM "MIRROR BALL" Indexable Ball Nose End Mills "Mirror S" Inserts for MIRROR BALL BNMTG Series expansion, strong edge MIRRORS insert BNMTG type for MIRRORBALL BNM MBN type. JCTMA ECO PRODUCT for high hardened material Suitable for severe conditions, such as long overhung length, welding, plunging, and machining different material at the same time. Adopted new PVD coated grade DH0 suitable for high hardened material. Adopting negative rake cutting edge achieved longer tool life even high speed machining on hardened materials, 0HRC. Feature of "BNMTG" Standard Stronger edge Negative rake Cutting performance Tool life comparison on hardened die steel (0HRC) Material.79 (0HRC, hard material) Cutting conditions Tool dia. Insert No. Overhung length Flank wear Competitor A Competitor A JC0 DH0. Compared with competitor A, DH0 achieved. times longer tool life ,000,00,00,00,00,000 Cutting length
32 "Mirror S" Inserts for MIRROR BALL JCTMA ECO PRODUCT JCTMA ECO PRODUCT Radius form accuracy of inserts: below 0.00mm Regrindable BNM00S BNM00S BNM00S BNM0S BNM0S BNM00S BNM50S BNM00S BNM0S PVD coated JC00 (Z0) JC000 Uncoated FZ05 (Z0) Dimensions BNM00TG BNM00TG BNM00TG BNM0TG BNM0TG BNM00TG BNM50TG BNM00TG BNM0TG PVD coated DH0 (Z0) JC0 (Z0) Dimensions inserts per case. Note). "Mirror S" inserts is exclusive use of MIRROR BALL. Please use only in MIRROR BALL bodies (page ) or modular head MBN type (page ).. Regarding the regrind, please call our nearest distributor.. BNM00S and BNM00TG doesn't have straight cutting edge. Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm Standard stock itemssoon to be stockedsoon to be deleted Made to order
33 BNM "MIRROR BALL" Indexable Ball Nose End Mills "Mirror S" Full radius type Inserts for MIRROR BALL Adopted full radius geometry without straight edge. Best suite for machining over 0 degrees radius contact. For example turbine blade machining. Full radius geometry reduces chattering problem on machining vertical wall. Insert geometry comparison (With outer straight edge) (Straight cutting edge) (Full radius type) Radius form accuracy guarantee of area by globular 00 degrees. Radius form accuracy of inserts: below 0.00mm Not regrindable BNM00SR BNM00SR BNM0SR BNM0SR BNM00SR BNM50SR BNM00SR PVD coated JC00 (Z0) inserts per case Dimensions Note). "Mirror S" inserts is exclusive use of MIRROR BALL. Please use only in MIRROR BALL bodies (page ) or modular head MBN type (page ).. Full radius type / BNMSR can not regrind. A B T Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm Standard stock itemssoon to be stockedsoon to be deletedmade to order
34 "GRM type" radius Inserts for MIRROR BALL Adopting CBN grade achieved high speed machining on cast iron and longer tool life. Reduced the hand finishing and try out times by improved surface quality. GRM JTA ECO PRODUCT Reduced the hand finishing and try out times by improved surface quality. Body durability is higher than ball nose end mill with same radius, therefore prevents chattering problem, and larger pick feed improved machining efficiency. Possible to high precision & high efficient machining even in case of general machine. Adopted new PVD coated grade DH0 suitable for high hardened material, and PVD coated grade JC05 for general steel. JTA ECO PRODUCT PVD coated grade (JC05 / DH0) CBN insert (JBN5) Corner radius accuracy of inserts: below 0.0mm Regrindable GRM0R50 GRM00R0 GRM50R0 GRM00R00 PVD coated JC05 (Z0~0) inserts per case, but grade JBN5 insert is packed in piece per case. DH0 (Z0) CBN insert JBN5 Dimensions Note). GRM type insert is exclusive use of MIRROR BALL. Please use only MIRROR BALL carbide shank bodies (page 9 ) or modular head MBN type (page ).. Regarding the regrind, please call our nearest distributor. Standard stock itemssoon to be stockedsoon to be deleted Made to order
35 BNM "MIRROR BALL" Indexable Ball Nose End Mills Application for choice of GRM type insert For relatively flat surface Surface roughness Machining efficiency Cutting by periphery edge, threfore able to keep nominal cutting speed. Ball nose end mill Cutting speed at the center point becomes "0", therefore generate cutter mark easily. Large pick feed Ball nose end mill Small pick feed Control cutter mark and achieved good surface roughness. Improved machining efficiency Possible to high precision & high efficient machining even in case of low speed machine. Attention for D profile milling For wide concave surface Good For narrow concave surface Remains stock removal. Ball nose end mill For wide concave surface Good For narrow concave surface Good Attention for ramping milling Cutting point Under direction Upper direction Machined surface comparison (flat surface) Material.79 Tool No. Insert No.Insert grade Overhung lengthmachinevertical MC Ball nose end mill [mm] [μm] Note) Due to cutting point of insert changes at top of slope, the cutting marks sometimes changes with a program. But there are no problems with the forming accuracy. Radius end mill [mm] [μm] 7
36 Torque control wrench (with fixed blade) Torque limiting when loosening and tightening a screw. Torque control wrench are fitted with a special limit stop that controls the loosening torque. In this way, screws, components and the tool itself are all protected against damage during both the tightening and loosening processes. This wrench is recommended to use with Mirror Ball. Size: T, T7, T, T0 Exchange blades Torque control wrench (with fixed blade) Torx No. Torque value Applicable blades Applicable holders TQC0 TQC07 TQC0 TQC0 T T7 T T0 Nm 0.9Nm.Nm.0Nm B0 B07 B0 B0 BNM0RNM0 BNM0RNM0 BNM0RNM0 BNMRNM Blades Torx No. Applicable torque control wrench B0 B07 B0 B0 T T7 T T0 TQC0 TQC07 TQC0 TQC0 Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm
37 BNM "MIRROR BALL" Indexable Ball Nose End Mills Cutting data for "MIRROR BALL" Replacement from solid carbide ball nose end mill to indexable tool. Overhung length: 0 Result Vertical MC MIRROR BALL achieved no chatter and very smooth cutting compared with competitor E (solid ball end mill). Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Turbine blade Oil coolant Finishing by CBN insert (side panel) Result Vertical MC Using CBN insert, productivity improved.5 times than current coated insert. Work surface was also good. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Side panel (Drawing die set) GG5 Air blow Finishing by CBN insert (body side)result Vertical MC Productivity improved. times than current coated insert condition at n=000min, Vf=5000mm/min. It took hours for entire die by insert. Surface quality was good to reduce the polishing process. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Stamping die (body side) GGG0 Mist coolant 9 High speed & high precision machining (aircraft parts) Rz: Under.μm Result No chatter and very smooth cutting. Improved better surface quality compared with solid ball nose end mill. Achieved the reduction in machining time. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Parts of Vertical tail.7 Water soluble High speed vertical MC
38 Cutting data for "Mirror S" inserts Replacement from solid carbide ball nose end mill to indexable tool. Result Vertical MC After hours, DIJET's insert showed just normal wear. Work surface was also good compared with competitor's tool. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Upper die Die steel Dry Finishing on highhardened die steel. Finishing on full hardened draw die. Work size: 5 5mm Result Vertical MC No chatter and very smooth cutting. Mirror S could finish entire job for 5.5h. Flatness was below 0.05mm. Work accuracy was also good! Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Stamping die.79 Dry cut Replacement from solid carbide ball nose end mill to indexable tool. Overhung length: 0 Result Vertical MC Compared to solid end mill, MIRROR BALL achieved the evaluation more than equibalent in tool life. Using shrink holder, accuacy was very good. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Insert core Die steel (DH: heattreated) Air blow Semifinishing to finishing by JC0 insert Overhung length: Result After h min, JC0 showed only Vbmax=0.05mm which is half of competitor A and able to continue. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Frame of front floor Die steel (.79: heattreated) semifinishing finishing Dry DoubleColumn MC0
39 BNM "MIRROR BALL" Indexable Ball Nose End Mills General cutting data recommendations for "MIRROR BALL" Calculation of cutting data Spindle speed n = Vc000 De (min ) Dc De= a p(dc a p) (mm) ae Feed ap V f = nf (mm/min) f = h max. Dc a p(dc a p) (mm/rev) De n Vc De ap ae V f f h max. n = Spindle speed (min ) Vc = Cutting speed (m/min) See table. De = Effective tool diameter (mm) See table. ap = Axial depth of cut (mm) ae = Pick feed, radial depth of cut (mm) V f = Feed speed (mm/min) f = feed / rev (mm/rev) See table. h max. = Max. chip thickness (mm) See table. Nominal cutting speed and feed values Work Materials FC50, FC00 Grey cast iron FCD00, FCD700 Nodular cast iron S50C, S55C Carbon steel SCM0 Low alloy steel HPM, NAK Mold steel SKD, SKD Tool & die steel SKD, SKD SUS0, SUS Stainless steel Copper alloy Aluminum alloy Graphite Hardness 0~0HB 70~00HB 0~0HB 0~0HB 0~00HB 0~55HB 0~55HRC 50~50HB 0~50HB 0~00HB DH0 (JC00) JC505 Insert Grade JC0000 KT9 Cutting speed Vc(m/min) 00~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ Nominal feed : f (mm/rev) Tool dia. : Dc (mm) Max. Depth ap (mm) Dc/0 Dc/5 Dc/5 Dc/5 Dc/0 Dc/0 Dc/0 Dc/0 Dc/0 Dc/ Dc/5 Max. Pick ae (mm) Dc/0 Dc/5 Dc/5 Dc/5 Dc/0 Dc/0 Dc/0 Dc/0 Dc/0 Dc/ Dc/5 Note). Data is relevent to short series tools & middle series tools (over mm).. See table for additinal data e. g. using series tools & middle series tools (up to. In case of wet cutting, grade JC05 is recommended.
40 General cutting data recommendations for "MIRROR BALL" Effective tool diameter chart Tool dia. Dc (mm) Effective tool diameter : De (mm) Axial depth of cut : a p (mm) Maximam chip thickness chart FC50, FC00 Grey cast iron FCD00, FCD700 Nodular cast iron S50C, S55C Carbon steel SCM0 Low alloy steel HPM, NAK Mold steel SKD, SKD Tool & die steel SKD, SKD SUS0, SUS Stainless steel Copper alloy Aluminum alloy Graphite Work materials Hardness 0~0HB 70~00HB 0~0HB 0~0HB 0~00HB 0~55HB 0~55HRC 50~50HB 0~50HB 0~00HB Max. chip thickness : h max (mm) Tool dia. : Dc (mm) Reduced cutting data for longer series tools. Tool dia. Dc (mm) Short series Middle series Long series Note) Long tools need to be used with reduced cutting data. The above percentages should be applied
41 BNM "MIRROR BALL" Indexable Ball Nose End Mills H.S.C. data recommendations for carbide shank "MIRROR BALL" Work materials FC50, FC00 Grey cast iron Hardness 00HB Insert grade DH0 JC00 Cutting speed Vc(m/min) Nominal feed : f (mm/rev) Tool dia. : Dc(mm) Max. Max. Depth Pick a p(mm) a e(mm) 0.0. Dc/0 FCD00, FCD700 Nodular cast iron 7000HB DH0 JC Dc/0 S50C, S55C Carbon steel SCM0 Low alloy steel 00HB 00HB DH0 JC505 JC00 DH0 JC505 JC Dc/50 Dc/50 HPM, NAK Mold steel 000HB DH0 JC Dc/50 SKD, SKD Tool & die steel 055HB DH0 JC505 JC Dc/50 SKD, SKD 055HRC DH0 JC Dc/50 SKD, SKD 55HRC DH0 JC Dc/50 SUS0, SUS Stainless steel 5050HB DH0 JC505 JC Dc/50 Copper alloy 050HB KT Dc/0 Aluminum alloy 000HB KT Dc/0 Graphite JC Dc/0 Note). Data is relevant to short series tools & middle series tools.. In case of wet cutting, grade JC05 is recommended. Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm
42 Recommended cutting conditions for "Mirror S" inserts and carbide shank MIRROR BALL Work materials FC50, FC00 Grey cast iron S50C, S55C Carbon steel Hardness 00HB Insert grade DH0 JC00 Cutting speed Vc(m/min) JC0 FCD00, FCD700 DH0 7000HB JC Nodular cast iron JC HB JC Nominal feed : f (mm/rev) Tool dia. : Dc(mm) Max. Max. Depth Pick a p(mm) a e(mm) 0.0Dc 0.05Dc 0.0Dc 0.05Dc 0.0Dc 0.0Dc SCM0 Low alloy steel 00HB JC Dc 0.0Dc HPM, NAK Mold steel 000HB JC Dc 0.0Dc SKD, SKD Tool & die steel 055HB JC Dc 0.0Dc SKD, SKD SKD, SKD 055HRC 5HRC DH0 JC0 JC00 DH0 JC0 JC Dc 0.0Dc 0.0Dc 0.0Dc SUS0, SUS 5050HB Stainless steel JC Dc 0.0Dc Copper alloy Aluminum alloy 050HB 000HB JC000 FZ Dc 0.0Dc 0.05Dc 0.0Dc Graphite JC Dc 0.0Dc Note) Data is relevant to short series tools & middle series tools. Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm
43 BNM "MIRROR BALL" Indexable Ball Nose End Mills for H.S.C. machine H.S.C. recommended cutting conditions for MBN / MBNH and MSN or BNMC (Carbide shank) with JBN5 insert Work materials (FC50, FC00) Gray cast iron (GG5, GG0) 00HB (FCD00, FCD700) Nodular cast iron (GGG0, GGG70) 7000HB Grades JBN Dc (mm)tool dia. f (mm/rev)feed n (min )Spindle speed Depth Max.Pick Dc/0 Dc/0 0,000,000,000,0009,000,000,0005,000,000 0,000,000,000 for general machine Recommended cutting conditions for MBN / MBNH and MSN or BNMC (Carbide shank) with JBN5 insert Work materials Grades Dc (mm)tool dia. f (mm/rev)feed n (min )Spindle speed Depth Max.Pick (FC50, FC00) Gray cast iron (GG5, GG0) 00HB (FCD00, FCD700) Nodular cast iron (GGG0, GGG70) 7000HB JBN ,0000,000 Please work with max. spindle speed Dc/0 Dc/0 NOTE Recommend to use H.S.C. machine. If machine doesn't have high spindle capability, please apply general machine condition. Recommend to use carbide shank and balanced tool holder. In case of mist coolant, surface roughness will be improved. 5
44 H.S.C. recommended cutting conditions for MBN / MBNH and MSN or BNMC (carbide shank) with GRM insert Work materials Grades Cutting speed Vc (m/min) Tool dia. R5 0R n Vf n Vf (min ) (mm/min) (min ) (mm/min) Depth of cut (mm) Profile milling Max. Pick (mm) Face milling Pick (mm) (00HB) Gray cast iron DH0 JBN5 0,000 5,000 0,000 0,000,000,000,000 9,000, D 0.0D D D (7000HB) Nodular cast iron DH0 JC05 JBN ,000,000 7,000 9,00 9,00,700,700, D 0.0D D D (00HB) Carbon steel (00HB) Low alloy steel (055HB) Tool & die steel (0HRC) Mold steel (HRC) Mold steel (055HRC) DH0 JC05 DH0 JC05 DH0 JC05 DH0 JC05 DH0 DH ,000,000,000,000 0,000 9,000 7,000 7,000 7,000 5,500 5,000,500 9,00 9,00 9,00,00,000 7,00,700,700,700,00,000, D 0.0D 0.0D 0.05D 0.05D 0.05D D D D D D D (5HRC) (5050HB) Stainless steel DH0 DH0 JC ,000,000,000,00,00,00,00, D 0.0D D D nvnv NOTE When machining both profile and flat surface simultaneously, apply the profile milling conditions. Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm
45 BNM "MIRROR BALL" Indexable Ball Nose End Mills H.S.C. recommended cutting conditions for MBN / MBNH and MSN or BNMC (carbide shank) with GRM insert Work materials Grades Cutting speed Vc (m/min) Tool dia. 5R 0R0 n Vf n Vf (min ) (mm/min) (min ) (mm/min) Depth of cut (mm) Profile milling Max. Pick (mm) Face milling Pick (mm) (00HB) Gray cast iron DH0 JBN5 0,000 9,00,700,000 0,00,000 0,000 7,00, D 0.0D D D (7000HB) Nodular cast iron DH0 JC05 JBN ,700 0,00,000,000,500,500,000 7, D 0.0D D D (00HB) Carbon steel (00HB) Low alloy steel (055HB) Tool & die steel (0HRC) Mold steel (HRC) Mold steel (055HRC) DH0 JC05 DH0 JC05 DH0 JC05 DH0 JC05 DH0 DH ,700 7,700 7,700 7,000,00 5,0,000,000,000,00,00,50,500,500,500 5,00 5,00,00,000,000,000,000,700, D 0.0D 0.0D 0.05D 0.05D 0.05D D D D D D D (5HRC) (5050HB) Stainless steel DH0 DH0 JC ,50 5,00,00,00,00,00,00, D 0.0D D D nvnv NOTE When machining both profile and flat surface simultaneously, apply the profile milling conditions. Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm
46 Recommended cutting conditions for MBN / MBNH and MSN or BNMC (carbide shank) with GRM insert Work materials (00HB) Gray cast iron (7000HB) Nodular cast iron (00HB) Carbon steel (00HB) Low alloy steel (055HB) Tool & die steel (0HRC) Mold steel (HRC) Mold steel (055HRC) (5HRC) (5050HB) Stainless steel Grades DH0 JC05 JC05 DH0 JC05 JC05 JC05 DH0 JC05 DH0 JC05 DH0 DH0 JC05 Cutting speed Vc (m/min) Tool dia. R5 0R n Vf n Vf (min ) (mm/min) (min ) (mm/min) 9,000,500 7,00,00 7,000 7,000 7,000 7,000,000 5,00 5,000,000,000,500,500,500,500,00,00,000,00,000 5,00 5,00 5,00 5,00,00,500,000,00,00,000,000,000,000,00,000,00,00,00 Depth of cut (mm) Profile milling Max. Pick (mm) 0.0D 0.0D 0.0D 0.0D 0.0D 0.05D 0.05D 0.05D 0.05D 0.0D Face milling Pick (mm) D D D D D D D D D D Work materials (00HB) Gray cast iron (7000HB) Nodular cast iron (00HB) Carbon steel (00HB) Low alloy steel Grades DH0 JC05 JC05 DH0 JC05 JC05 Cutting speed Vc (m/min) Tool dia. 5R 0R0 n Vf n Vf (min ) (mm/min) (min ) (mm/min),000,000 5,000,000,500,500,500,700,700,700,000,000,000,00,00,00 Depth of cut (mm) Profile milling Max. Pick (mm) 0.0D 0.0D 0.0D 0.0D Face milling Pick (mm) D D D D (055HB) Tool & die steel (0HRC) Mold steel (HRC) Mold steel (055HRC) JC05 DH0 JC05 DH0 JC05 DH ,500,00,00,00,700,900,00,00,000,00,000,700,00,00,700, D 0.05D 0.05D 0.05D D D D D (5HRC) DH0 00,00,00,000, D D (5050HB) Stainless steel JC05 00,50,00,00, D D nvnv NOTE When machining both profile and flat surface simultaneously, apply the profile milling conditions. Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm
47 BNM "MIRROR BALL" Indexable Ball Nose End Mills MBN TYPE H.S.C. recommended cutting conditions for MBN / MBNH and MSN Grades Tool dia. Cutting 0 Work materials BNM BNMS/TG speed n Vf n Vf n Vf Vc(m/min) (min ) (mm/min) (min ) (mm/min) (min ) (mm/min) (00HB) DH0 JC00 Gray cast iron JC0 (7000HB) DH0 JC00 Nodular cast iron JC0 0 00,000 9,000 9,00 7,000 0,000,000 0,000 7,000 5,000,000 0,000 7,000 (00HB) Carbon steel JC ,000 7,000,000 7,000,000 7,000 (00HB) Low alloy steel (055HB) Tool & die steel (055HRC) (5HRC) (5050HB) Stainless steel (050HB) Copper alloy (000HB) Aluminum alloy DH0 JC00 KT9 JC00 JC00 DH0 JC0 JC00 DH0 JC0 JC00 JC00 JC000 FZ ,000 9,000,500 9,500,000 9,000 5,000 7,000 7,000,00,00,000 9,000,500,000,000,000,000,500,000,000 7,000 7,000,00,00,000 9,00,00,000,000 9,000,000 0,000,000,000 7,000 7,000,500,000,000,00,00 Max.Depth (mm) Max.Pick (mm) 0.0Dc 0.0Dc 0.0Dc 0.05Dc 0.05Dc 0.05Dc 0.05Dc 0.05Dc 0.0Dc 0.0Dc Work materials (00HB) Gray cast iron (7000HB) Nodular cast iron (00HB) Carbon steel Grades Cutting BNM BNMS/TG speed Vc(m/min) DH0 JC00 JC0 0 DH0 JC00 JC0 00 JC00 00 n (min ),000 9,00 9,00 Tool dia / n Vf n (min ) (mm/min) (min ) Vf (mm/min) 9,000,700,700 9,00 7,700 7,700,000,000,000,000,500,500 Vf (mm/min),000,000,000 Max.Depth (mm) Max.Pick (mm) 0.0Dc 0.0Dc 0.0Dc (00HB) Low alloy steel (055HB) Tool & die steel (055HRC) (5HRC) (5050HB) Stainless steel DH0 JC00 JC00 JC00 DH0 JC0 JC00 DH0 JC0 JC00 JC ,00 9,00 7,00,00,000,700,700,00,00,00 7,700 7,700 5,0,50,00,000,000,50,00,500,500,500,00,00 5,00,000,000,0,00, Dc 0.05Dc 0.05Dc 0.05Dc 0.05Dc (050HB) Copper alloy (000HB) Aluminum alloy KT9 JC000 FZ ,00,700 7,00 0,000 7,700 0,00,00,00,500,500,500, Dc 0.0Dc nvnv 9 Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm
48 MBN TYPE Recommended cutting conditions for MBN / MBNH and MSN Work materials (00HB) Gray cast iron (7000HB) Nodular cast iron (00HB) Carbon steel (00HB) Low alloy steel (055HB) Tool & die steel (055HRC) (5HRC) (5050HB) Stainless steel (050HB) Copper alloy (000HB) Aluminum alloy Grades Cutting BNM BNMS/TG speed Vc(m/min) DH0 JC00 JC0 50 DH0 JC00 JC0 50 JC00 50 DH0 JC00 KT9 JC00 JC00 DH0 JC0 JC00 DH0 JC0 JC00 JC00 JC000 FZ n (min ),500,000,000,000,000,000,00 9,00,000,000 Tool dia. 0 n Vf n (min ) (mm/min) (min ) Vf (mm/min),00,00,00,00,00,000,00,000,00,00,000 9,00 9,00 9,00 9,00,700 5,00,000 9,00,500,00,700,700,700,700,000,500,00,000,00 9,000 7,000 7,000 7,000 7,000 5,000,000,000 7,000 0,000 Vf (mm/min),500,500,500,500,500,000,00,000,50,000 Max.Depth (mm) 0.0Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc 0.05Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc Max.Pick (mm) 0.05Dc 0.05Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc 0.05Dc 0.0Dc Work materials (00HB) Gray cast iron (7000HB) Nodular cast iron (00HB) Carbon steel Grades Cutting BNM BNMS/TG speed Vc(m/min) DH0 JC00 JC0 50 DH0 JC00 JC0 50 JC00 50 n (min ) 7,00 5,00 5,00 Vf (mm/min),00 Tool dia / n Vf n (min ) (mm/min) (min ),000,000,000,500,500,000,700,700 5,000,000,000 Vf (mm/min),000,00,00 Max.Depth (mm) 0.0Dc 0.0Dc 0.0Dc Max.Pick (mm) 0.05Dc 0.05Dc 0.0Dc (00HB) Low alloy steel (055HB) Tool & die steel (055HRC) (5HRC) (5050HB) Stainless steel DH0 JC00 JC00 JC00 DH0 JC0 JC00 DH0 JC0 JC00 JC ,00 5,00,000,00,00,000,000,00,00,00,500,500,00,00,50,700,700,00,00,00,000,000,700,000,00,00,00,00,000, Dc 0.0Dc 0.05Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc 0.0Dc (050HB) Copper alloy (000HB) Aluminum alloy KT9 JC000 FZ ,00,000,00 5,00,500,00,50,500,000 5,00,00,00 0.0Dc 0.0Dc 0.05Dc 0.0Dc nvnv Attention to mounting insert. Clean the insert seat carefully.. Clean the insert, especially hole and location face.. Change the clamp screw when the screw gets worn out.. Do not tightened the clamp screw too hard. Recommend to use Torque control wrenches. (P.) See the right table for recommended tightening torque. (See table) Dimensions Dc Recommended Torque Nm
49
50 RNM "MIRROR RADIUS" Indexable End Mills MIRROR RADIUS End Mill RNMtype "MIRROR RADIUS" Indexable End Mills Features. High precision indexable end mill with two effective cutting edges. Corner radius accuracy: within 0m (In case of mounting RNM type insert). High precision and high rigidity clamping system. Adoption of the same clamping system as the MIRROR BALL. This system already has wide industrial approval.. Excellent bottom edge runout. Establishment of high precision below 5 m which no one can duplicate. (In case of mounting RNM type insert). Realization of high precision machining. Superior surface quality and minimum deflection are better than those of competitors. 5. Insert locates accurately in any of the two radial positions it is entered into the body. Unlike some competitors products. Multi function Inserts can be used in MIRROR BALL bodies, in case of finishing application of cutting stock below Dc/0.
51 RNM "MIRROR RADIUS" Indexable End Mills Straight shank typetaper neck type Middle type RNMMS / T type Fig. Taper neck Fig. Straight neck Stock Fig. Dimensions Clamp Screw Wrench Inserts RNMM0005TS RNMM0005TS RNMM005SS RNMM0070SS RNMM0090SS RNMM000SS0 RNMM0005SS0 RNMM50090SS5 RNMM500SS5 RNMM000SS RNMM000SS RNMM00SS RNMM00SS Note) All cutters are supplied without inserts. 0' 5' 0' FSW50H FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 FSW05 A07 A0 A0 A5 A0W A0 A0 A0 Cutting conditions RNM00... RNM00... RNM0... /0... RNM0... RNM70... RNM00... RNM0... RNM50... RNM0... RNM00... RNM0... Long type RNMLS / T type Fig. Taper neck Fig. Straight neck Stock Fig. Dimensions Clamp Screw Wrench Inserts RNML000TS RNML000TS RNML0095TS RNML000SS RNML005SS0 RNML5050SS Note) All cutters are supplied without inserts. Cutting conditions 0 5 ' 0' ' 5' FSW50H FSW007H FSW509H FSW0H FSW50H FSW00 A07 A0 A0 A5 A0W A0 RNM00... RNM00... RNM0... /0... RNM0... /70... RNM00... /0... RNM50... /0... Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Standard stock itemssoon to be stockedsoon to be deletedmade to order Recommended torque
52 Straight shank typetaper neck type Short type Stub type RNMSUC type. Adopted to shrinkfit type holders. (Shank diameter tolerance: h). Extension length:.5d Stock Dimensions Clamp Screw Wrench Inserts RNMS0005US0C RNMS0000US0C RNMS0005US0C RNMS000USC RNMS005USC RNMS0000US0C FSW005H FSW50H FSW007H FSW509H FSW0H FSW50H A0 A07 A0 A0 A5 A0W RNM00.../HRM00... RNM00.../HRM00/090.../FRM00... RNM00.../HRM00/0.../FRN00... RNM0/0.../HRM0/0.../FRM0... RNM0/70.../HRM0/70.../FRM0/70... RNM00/0.../HRM00/0.../FRM00/0... Note) All cutters are supplied without inserts. Cutting conditions Middle type RNMMSC / TC type Fig. Taper neck Fig. Straight neck Fig. Stock Dimensions Clamp Screw Wrench Inserts RNMM0005TSC RNMM00050SS0C RNMM0005TSC RNMM005SSC RNMM0070SSC RNMM0090SSC RNMM000SS0C RNMM0005SS0C RNMM50090SS5C RNMM500SS5C RNMM000SSC RNMM00SSC ' 7' Note) All cutters are supplied without inserts. FSW50H A07 FSW007H A0 FSW509H A0 FSW0H FSW50H FSW00 FSW05 FSW05 A5 A0W A0 A0 A0 RNM00.../HRM00/090.../FRM00... RNM00... HRM00/0.../FRM00... RNM0/0.../HRM0/0.../FRM0... RNM0/70... HRM0/70.../FRM0/70... RNM00/0... HRM00/0.../FRM00/0... RNM50/0.../FRM50... RNM00.../FRM00... RNM0.../FRM0... Cutting conditions Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Standard stock itemssoon to be stockedsoon to be deleted Made to order Recommended torque
53 RNM "MIRROR RADIUS" Indexable End Mills Straight shank typetaper neck type Middle type Stub type RNMMUC type. Adopted to shrinkfit type holders. (Shank diameter tolerance: h). Extension length: 5D Stock Dimensions Clamp Screw Wrench Inserts RNMM0000US0C RNMM0000US0C RNMM00050US0C RNMM000USC FSW005H FSW50H FSW007H FSW509H A0 A07 A0 A0 RNM00.../HRM00... RNM00.../HRM00/090.../FRM00... RNM00.../HRM00/0.../FRM00... RNM0/0.../HRM0/0.../FRM0... Note) All cutters are supplied without inserts. Cutting conditions Long type RNMLSC type Stock Dimensions Clamp Screw Wrench Inserts RNML000SS0C RNML000SS0C RNML0095SSC RNML00SSC RNML050SSC RNML0050SS0C RNML0070SS0C RNML5090SS5C FSW50H FSW007H FSW509H FSW0H FSW50H FSW00 Note) All cutters are supplied without inserts. Cutting conditions A07 A0 A0 A5 A0W A0 RNM00.../HRM00/090.../FRM00... RNM00.../HRM00/0.../FRM00... RNM0/0.../HRM0/0.../FRM0... RNM0/70... HRM0/70.../FRM0/70... RNM00/0... HRM00/0.../FRM00/0... RNM50/0.../FRM50... Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Recommended torque Standard stock itemssoon to be stockedsoon to be deletedmade to order
54 RNMUSC type Under shank type Stock Dimensions Clamp Screw Wrench Inserts RNMU000SS7.C RNMU000SS7.C RNMU090090SS0C RNMU0900SS0C RNMU0005SS9.C RNMU000SS9.C RNMU000SS0C RNMU050SS0C RNMU00SSC RNMU00SSC RNMU00SSC RNMU00SSC RNMU00SS5C RNMU070SS5C RNMU700SSC RNMU700SSC RNMU000SSC RNMU0000SSC RNMU050SS0C RNMU00SS0C FSW50H FSW50H FSW007H FSW007H FSW509H FSW509H FSW0H FSW0H FSW50H FSW50H A07 A07 A0 A0 A0 A0 A5 A5 A0W A0W RNM00... HRM00/ FRM00... HRM090R0 RNM00... HRM00/0... FRM00... HRM0R0 RNM0/0... HRM0/0... FRM0... RNM0... HRM0... RNM0/70... HRM0/70... FRM0/70... RNM70... HRM70... FRM70... RNM00/0... HRM00/0... FRM00/0... HRM0... Note) All cutters are supplied without inserts. Cutting conditions Clamp screw FSW005H FSW50H FSW007H FSW509H Recommended torque Clamp screw FSW0H FSW50H FSW00 FSW05 Recommended torque Standard stock itemssoon to be stockedsoon to be deleted Made to order
55 RNM "MIRROR RADIUS" Indexable End Mills MRN TYPE Modular head MRN type Arbor Cutting conditions Accuracy of MRN after combined O.D. run out: below 5μm (Target below 0μm) In case of using RNM type insert / Corner radius accuracy: within 0.00mm, Bottom edge run out: below 5μm In case of using HRM type insert / Corner radius accuracy: 0.05mm In case of using FRM type insert / Corner radius accuracy: 0.00mm Clamp screw FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 Recommended torque Dimensions Stock Applicable inserts Parts Clamp screw Wrench MRN00M MRN0M MRN0M MRN00M M M M M0.5.5 RNM00.../HRM00/0... FRM00... RNM0/0.../HRM0/0... FRM0... RNM0/70.../HRM0/70... FRM0/70... RNM00/0.../HRM00/0... FRM00/0... FSW007H FSW509H FSW0H FSW50H A0 A0 A5 A0W MRN50M 5 5 M 0 7 RNM50/0.../FRM50... FSW00 A0 MRN00M 0 9 M.5 RNM00.../FRM00... FSW05 A0 MRN0M 0 M.5 RNM0.../FRM0... FSW05 A0 Note). All cutters are supplied without inserts.. Please see page 5 for recommended tightening torque. (When mounting M or M head to shank, recommend to use DIJET DS type spanner wrench.) DS DS Thread M M Tightening torque.0 N m N m DS type spanner wrench prevented overtightening, due to short handle specification. Spanner size Thickness Total length Standard stock itemssoon to be stockedsoon to be deletedmade to order
56 MRNH TYPE Through coolant hole Modular head MRNH type Arbor Cutting conditions Accuracy of MRN after combined O.D. run out: below 5μm (Target below 0μm) In case of using RNM type insert / Corner radius accuracy: within 0.00mm, Bottom edge run out: below 5μm In case of using HRM type insert / Corner radius accuracy: 0.05mm In case of using FRM type insert / Corner radius accuracy: 0.00mm Clamp screw FSW007H FSW509H FSW0H FSW50H FSW00 FSW05 Recommended torque Dimensions Stock Applicable inserts Parts Clamp screw Wrench MRN00MH MRN0MH MRN0MH MRN00M0H M M M M0.5.5 RNM00.../HRM00/0... FRM00... RNM0/0.../HRM0/0... FRM0... RNM0/70.../HRM0/70... FRM0/70... RNM00/0.../HRM00/0... FRM00/0... FSW007H FSW509H FSW0H FSW50H A0 A0 A5 A0W MRN50MH 5 5 M 0 7 RNM50/0.../FRM50... FSW00 A0 MRN00MH 0 9 M.5 RNM00.../FRM00... FSW05 A0 MRN0MH 0 M.5 RNM0.../FRM0... FSW05 A0 Note). All cutters are supplied without inserts.. Please see page 5 for recommended tightening torque. (When mounting M or M head to shank, recommend to use DIJET DS type spanner wrench.) DS DS Thread M M Tightening torque.0 N m N m DS type spanner wrench prevented overtightening, due to short handle specification. Spanner size Thickness Total length 5 9 Standard stock itemssoon to be stockedsoon to be deleted Made to order
57 "MIRROR RADIUS" Indexable End Mills RNM Inserts for "MIRROR RADIUS" RNMR0 Corner radius accuracy of inserts: below 0.00mm RNM00R0 RNM00R05 RNM00R0 RNM00R0 RNM00R05 RNM00R0 RNM00R0 RNM00R0 RNM00R05 RNM00R0 RNM00R5 RNM00R0 RNM0R0 RNM0R0 RNM0R05 RNM0R0 RNM0R5 RNM0R0 RNM0R0 RNM0R05 RNM0R0 RNM0R0 RNM0R0 RNM0R0 RNM0R05 RNM0R0 RNM0R5 RNM0R0 RNM70R0 RNM70R05 RNM70R0 RNM70R0 RNM00R0 RNM00R0 RNM00R05 RNM00R0 RNM00R5 RNM00R0 RNM00R0 DH0 (Z05) Coated JC00 (Z05) inserts per case, but grade JC0000 insert is packed in piece per case. JC05 (Z0~0) Corner radius : Below 0.mm Dimensions Diamond coated Uncoated JC0000 Note) JC00 will be replaced by new grade DH0. KT9 (K0) Corner radius: Below 0.mm 5 9 Please see page for Attention to mounting insert. Standard stock itemssoon to be stockedsoon to be deletedmade to order
58 Inserts for "MIRROR RADIUS" RNMR0 Corner radius accuracy of inserts: below 0.00mm RNM0R0 RNM0R05 RNM0R0 RNM0R0 RNM50R0 RNM50R0 RNM50R05 RNM50R0 RNM50R5 RNM50R0 RNM50R0 RNM0R0 RNM0R05 RNM0R0 RNM0R0 RNM00R0 RNM00R05 RNM00R0 RNM00R5 RNM00R0 RNM00R0 RNM0R0 RNM0R05 RNM0R0 RNM0R5 RNM0R0 RNM0R0 DH0 (Z05) Dimensions Coated Diamond coated Uncoated JC00 (Z05) inserts per case, but grade JC0000 insert is packed in piece per case. JC05 (Z0~0) JC0000 Note) JC00 will be replaced by new grade DH0. KT9 (K0) Corner radius : Below 0.mm Corner radius: Below 0.mm Please see page for Attention to mounting insert. Standard stock itemssoon to be stockedsoon to be deleted Made to order 50
59 RNM "MIRROR RADIUS" Indexable End Mills Inserts for "MIRROR RADIUS" JCTMA ECO PRODUCT Corner radius accuracy of inserts: below 0.05mm PVD coated JC05 (Z0~0) Dimensions HRM00R05 HRM00R0 5 HRM00R5.5 HRM00R HRM090R HRM00R HRM0R HRM0R0 0 HRM0R0 0 HRM0R0 HRM0R0 HRM70R0 7 HRM00R0 HRM00R HRM0R0 5 5 inserts per case. Note) Recommend to use HRM inserts combined with Mirror Radius End Mill carbide shank body (page ) or Mirror Radius modular heads (page 7 ). Please see page for Attention to mounting insert. In case of using HRM inserts, recommend to use over size inserts as below increase side clearance to prevent the damage of shank by sticking chips. HRM090R0, HRM0R0, HRM0R0, HRM70R0, HRM0R0 Features of "MIRROR RADIUS" Over size Inserts Clearance necessary more than mm Over size Insert 5 Standard stock itemssoon to be stockedsoon to be deletedmade to order
60 Inserts for "MIRROR RADIUS" FRM FRM type insert for MIRROR RADIUS RNM / MRN type. Adopted new PVD coated grade DH0 suitable for high hardened material, and PVD coated grade JC05 suitable for general steel. Adopting positive rake cutting edge achieved low cutting force and sharpness. Intensive tool management can be possible from roughing to finishing with same body by using inserts properly. Side & bottom face finishing for high hardened steel, etc. Corner radius accuracy of inserts: below 0.00mm Longer periphery straight edge achieved longer tool life, better surface roughness and deflection on vertical wall application. FRM00R05 FRM00R0 FRM00R05 FRM00R0 FRM00R0 FRM0R05 FRM0R0 FRM0R0 FRM0R0 FRM0R05 FRM0R0 FRM0R5 FRM0R0 FRM0R0 FRM70R0 FRM00R05 FRM00R0 PVD coated JC05 (Z0~0) DH0 (Z0) Dimensions FRM00R5 FRM00R0 FRM00R0 FRM0R0 FRM50R05 FRM50R0 FRM50R0 FRM50R0 FRM00R05 FRM00R0 FRM00R0 FRM00R0 FRM0R05 FRM0R0 FRM0R0 FRM0R0 PVD coated JC05 (Z0~0) DH0 (Z0) inserts per case. Dimensions Note) Recommend to use FRM inserts combined with Mirror Radius End Mill carbide shank body (page ) or Mirror Radius modular heads (page 7 ). Please see page for Attention to mounting insert. Standard stock itemssoon to be stockedsoon to be deleted Made to order 5
61 RNM "MIRROR RADIUS" Indexable End Mills Cutting data for "MIRROR RADIUS" High speed and high accuracy machining Finishing for inner side wall Result DoubleColumn MC Excellent surface accuracy in spite of increased speed.7 times. Inclination was below 0.005mm. RNM could finish entire job at one time. Competitor needs times compensation. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Injection mold for door inner panel Dry cut Replacement from solid carbide ball nose end mill to indexable tool. Part name Movable parts Die steel Overhung length: 0 Material Hardness Tool No. Insert No. Result Vertical MC MIRROR RADIUS finished the entire job for 5 hours by insert, and still able to continue. Reduced the polishing process by improved surface quality. Work Tool Cutting conditions n, Vc V f, f Coolant Machine semifinishing semifinishing Air blow (DH: Heat treated) finishing finishing Improved efficiency Result Vertical MCMIRROR RADIUS increased feed speed by times longer than competitor A. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Plastic mold Mold steel (P0) Air blow 5 Replacement from solid carbide end mill to indexable tool (roughing for inner side wall). Overhung length: 0 Work dia.: 0 Result Vertical MC MIRROR RADIUS got over 00m tool life. And reduced machining time compared with competitor's solid carbide end mill. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Electrode Copper Water soluble
62 Cutting data for "MIRROR RADIUS" Improved efficiency on mold steel Overhung length: 5 Result Horizontal MC Reduced the machining time less than half of competitor s time. Less chatter and stable machining. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Injection mold Prehardened steel mm (0' ramping untill 70mm) Air blow High efficient machining for alloy steel Result Vertical MC HRM insert cut much smoother than competitor's solid radius end mill. Insert showed no wear and chipping. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Mold parts Raw material Slotting by trochoid Air blow Replacement from solid carbide ball nose end mill to indexable tool. Result Vertical MC Improved the efficiency by. times and tool life by. times compared with competitor E's solid carbide ball nose end mill. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. n, Vc V f, f Coolant Machine Electric parts Carbon steel (C50) Water soluble External Improved efficiency Result Vertical MCWork Part name Material Hardness Punch Die steel (heattreated) Increased ap by times compared with competitor A. Improved the efficiency by times and achieved good surface finish. (Pick direction Ra: 0.μm, Feed direction Ra: 0.μm) Tool Cutting conditions Tool No. Insert No. n, Vc V f, f Coolant Machine Air blow 5
BNM
Features and benefits 1. Ultimate precision indexable ball nose endmill with two effective teeth Radius form accuracy : below m (Radius form accuracy of insert : below m) 2. Precision clamp screw mounting
mirror1604
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AQUA Drill Series EX Standard of high efficiency drilling and highly accurate drilling AQUA drill EX, enter the stage Realize high speed/high efficiency drilling with new flutes geometry and AQUA coating,
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54 541 A Headless Press Fit Bush Type A 1. Bushing with I.D. size smaller than 3.mm uses 3 degreed chamfered radius (R). SAG6 +.2 +.4 +.14 +.5 +.17 +.1 A +.2 +.2 +.3 +.4 +.36 +.5 +.43 +.52 +.62 +.74 +.1
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リーマレス加工にこだわった高精度 高能率 3 フルート High precision and high efficiency 3 Flutes is particular about no reaming AQUA Drills EX 3Flutes EX3 AQDEXOH3F AQDEX3FR レ
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cms.pdf
RoHS compliant INTERNAL STRUTURE FEATURES Part name over Slider Housing Slider contact Fixed contact Terminal pin lick spring Ground terminal Material Steel (SP), Tin-plated Polyamide opper alloy, Gold-plated
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WE WESB WENB WESNB 446 447 WE, WER Quick Change Tap Adapter 020 00000 WE0 M3 M8M0 U/4 U5/6U3/8 0 22 2.5 3 5 4 9.5 7 0.03 4,470 020 0000 WE M3 M2M5 U/4 U7/6U9/6 Pipe(PT,PS,PF)/8 /4 30 9 9 7 4 2.5 7 0.06
Journal of Japan Institute of Light Metals, Vol. 58, No. 2 (2008), pp
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evel egarding the Transmission apability Table 1. The values given in the table are for a service factor of 1.Using the table on the right, please mod
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Fig. 1 Schematic construction of a PWS vehicle Fig. 2 Main power circuit of an inverter system for two motors drive
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Integrated Operation & Programming Guidance with extremely simplified operations Integrated Operation & Programming Guidance with extremely simplified operations i FANUC MANUAL GUIDE i is an integrated
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