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1 First Order Analysis- 3 4 CAE TOYOTA s CAR LISTS (66 cars) years ago - CAE 1,2,3,

2 7 -CAE - -Now and Future - 8 /CAE /CAE /CAE CAE CAE (CAD CAE) 9 10 Courtesy of NHTSA CAE Courtesy of MSC CAE CAE CAE CAE for designers CAE for engineers Designer

3 13 v.s. Current 14 Microsoft/Excel,VB beam,panel PC (personal) Current CAE CAE shell,solid 2 3 EWS (common) Node 1 Modeling beam Springs (Bushings) to Represent Joint Stiffness Node 2 15 Modeling:Panel Stress interpolation function is assumed (1) Normal and shear stress considered c11 σ x c11 c12 y 1 y c + 12 s = σ y c21 c22x x 0 = + = c21 = Nc s τ xy c c 22 c 31 Comparison of results obtained (2) Only shear stress considered by two assumptions provides c important design suggestions 11 σ x c 12 s = σ y = 0 = c21 = Nc s τ xy c c 22 c Modeling: flexible joint 17 Analysis: Cross-section 18 Gyuan reduction technique is used Interactive Analysis and Design Calculation of Cross-sectional properties Kc Kcd Uc Fc K( ω) { U} = = Kdc Kd Ud 0-1 ([ K c ] [ K cd ][ K d ] [ K dc ]){ Uc} = { Fc } { U } { F } R K c = c

4 Analysis:Topology Optimization 19 Analysis:Topology Optimization 20 (a) j j T j minimize l = f u for j=1,..., m ρvi Subject to n p U V = ρ AL V Ω vi i i = 1 0 ρ vi 1 for i=1,..., n j Ku = f j for j=1,..., m u f Mean Compliance ρ vi A L i (b) Ground Structure Approach 21 /Body 22 Hierarchical Data Excel Sheets Greenhouse Body in White /Body 23 /Body 24 Setting of Boundary Conditions Change of Frame Length Change of Panel Thickness Eigen-Value Analysis Cross-section Design & Analysis Static Analysis 3D View of Body in White

5 FEM

6 31 32 Applied Unit Load toward -Y Direction Four Points are Fixed to Ground Applied Unit Load toward -Y Direction Applied Unit Load toward -Y Direction Four Points are Fixed to Ground Four Points are Fixed to Ground 35 36

7 Digital Process CAD CAE Stereo type CAD CAE CAD CAE Stereo type OK Product Oriented Analysis GUI Drawing a line ANSYS DesignSpace

8 db Initial Improved dB Hz CAE First Order Analysis () CAE

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