IL040016EN

Transcription

1 13Instruction Leaflet IL040016EN New Information Instruction Leaflet Asennusohje Instrukcja monta1 7u Montageanweisung Montagehandleiding Nｨ vod k montｨ 06i Navodila za monta06o Notice d ｯinstallation Montagevejledning Paigaldusjuhend Nｨ vod na montｨ 06 Instrucciones de montaje Szerelｨｦsi utasｨｪtｨ s Istruzioni per il montaggio Instru0401es de montagem Mont1 706as instrukcija Instruc1 7iuni de montaj Monteringsanvisning Montavimo instrukcija en Electric! Danger to Life! Only skilled or instructed persons may carry out the following operations. de Lebensgefahr durch elektrischen Strom! Nur Elektrofachkr01fte und elektrotechnisch unterwiesene Personen dｨｹrfen die im Folgenden beschriebenen Arbeiten ausfｨｹhren. fr Tension ｨｦlectrique dangereuse! Seules les personnes qualifiｨｦes et averties doivent exｨｦcuter les travaux ci-aprｨｨs. es 03Corriente elｨｦctrica! 03Peligro de muerte! El trabajo a continuaciｨｮn descrito debe ser realizado por personas cualificadas y advertidas. it Tensione elettrica: Pericolo di morte! Solo persone abilitate e qualificate possono eseguire le operazioni di seguito riportate. zh ru ! ! nl Levensgevaar door elektrische stroom! Uitsluitelijk deskundigen in elektriciteit en elektrotechnisch geinstrueerde personen is het toegestaan, de navolgend beschrevene werkzaamheden uit te voeren. da Livsfare p02 grund af elektrisk str03m! Kun uddannede el-installat03rer og personer der e instruerede i elektrotekniske arbejdsopgaver, m02 udf03re de nedenfor anf03rte arbejder. el , ! pt Perigo de vida devido a corrente elｨｦctrica! Apenas electricistas e pessoas com forma0400o electrotｨｦcnica podem executar os trabalhos que a seguir se descrevem. sv Livsfara genom elektrisk str02m! Endast utbildade elektriker och personer som undervisats i elektroteknik f02r utf02ra de arbeten som beskrivs nedan. fi Hengenvaarallinen j01nnite! Vain p01tev01t s01hk02asentajat ja opastusta saaneet henkil02t saavat suorittaa seuraavat ty02t. EATON 1

2 13Instruction Leaflet IL040016EN cs Nebezpe1 7ｨｪ ｨｲrazu elektrick05m proudem! Nｨｪ06e uvedenｨｦ prｨ ce sm1 7jｨｪ provｨ d1 7t pouze osoby s elektrotechnick05m vzd1 7lｨ nｨｪm. et Eluohtlik! Elektril0202gioht! J01rgnevalt kirjeldatud t02id tohib teostada ainult elektriala spetsialist v1 7i elektrotehnilise instrueerimise l01binud personal. hu 07letveszｨｦly az elektromos ｨ ram rｨｦvｨｦn! Csak elektromos szakemberek ｨｦs elektrotechnikｨ ban kｨｦpzett szemｨｦlyek vｨｦgezhetik el a k02vetkez1 7kben leｨｪrt munkｨ kat. lv Elektrisk1 7 str1 7va apdraud dz1 7v1 7bu! T1 7l1 7k aprakst1 7tos darbus dr1 7kst veikt tikaielektrospeci1 7listi un darbam ar elektrotehnisk1 7m ek1 7rt1 7m instru1 7t1 7s personas! lt Pavojus gyvybei d1 7l elektros srov1 7s! Tik elektrikai ir elektrotechnikos specialistai gali atlikti 06emiau apra08ytus darbus. pl dla 1 7ycia! Pora1 7enie pr1 7dem elektrycznym stanowi zagro1 7enie Opisane poni1 7ej prace mog1 7 przeprowadza1 7 tylko wykwalifikowani elektrycy oraz osoby odpowiednio poinstruowane w zakresie elektrotechniki. sl 05ivljenjska nevarnost zaradi elektri1 7nega toka! Spodaj opisana dela smejo izvajati samo elektrostrokovnjaki in elektrotehni1 7no pou1 7ene osebe. sk Nebezpe1 7enstvo ohrozenia 06ivota elektrick05m prｨｲdom! Prｨ ce, ktorｨｦ sｨｲ ni0608ie opｨｪsanｨｦ, smｨｲ vykonｨ vat ｯ iba elektroodbornｨｪci a osoby s elektrotechnick05m vzdelanｨｪm. bg ! , , ro Aten1 7ie! Pericol electric! Toate lucr1 7rile descrise trebuie efectuate numai de personal de specialitate calificat 1 7i de persoane cu cuno1 7tiin1 7e profunde 06n electrotehnic1 7. MN040004EN MN040002EN IL040016EN CD040002EN 2 EATON

3 13 Instruction Leaflet IL040016EN Series Power Part Options D G1 ｨC 3 4 4D8 F B ｨC C 21 C Basic Naming D = Drive Coating of Boards C = Coated Series G1 = General purpose Phase Reference 3 = 3 INPUT/3 OUTPUT Internal Brake Chopper N = No brake chopper B = Brake chopper Enclosure (IP Rating) 21 = IP21/Type 1 54 = IP54/Type 12 Input/Output Voltage Rating 2 = 230V (208ｨC240V, ｨC15%, +10%) 4 = 400V (380ｨC500V, ｨC15%, +10%) 5 = 575V (525ｨC600V, ｨC15%, +10%) Internal EMC Filter F = Internal EMC filter Display Option C = LCD (graphical) Output Rating (CT) 208ｨC240V 380ｨC500V 525ｨC600V 3D7 = 3.7A, 0.55 kw, 0.75 hp 4D8 = 4.8A, 0.75 kw, 1 hp 6D6 = 6.6A, 1.1 kw, 1.5 hp 7D8 = 7.8A, 1.5 kw, 2 hp 011 = 11A, 2.2 kw, 3 hp 012 = 12.5A, 3 kw, 5 hp (VT) 017 = 17.5A, 3.7 kw, 5 hp 025 = 25A, 5.5 kw, 7.5 hp 031 = 31A, 7.5 kw, 10 hp 048 = 48A, 11 kw, 15 hp 061 = 61A, 15 kw, 20 hp 075 = 75A, 18.5 kw, 25 hp 088 = 88A, 22 kw, 30 hp 114 = 114A, 30 kw, 40 hp 143 = 143A, 37 kw, 50 hp 170 = 170A, 45 kw, 60 hp 211 = 211A, 55 kw, 75 hp 261 = 261A, 75 kw, 100 hp 2D2 = 2.2A, 0.75 kw, 1 hp 3D3 = 3.3A, 1.1 kw, 1.5 hp 4D3 = 4.3A, 1.5 kw, 2 hp 5D6 = 5.6A, 2.2 kw, 3 hp 7D6 = 7.6A, 3 kw, 5 hp 9D0 = 9A, 4 kw, 7.5 hp (VT) 012 = 12A, 5.5 kw, 7.5 hp 016 = 16A, 7.5 kw, 10 hp 023 = 23A, 11 kw, 15 hp 031 = 31A, 15 kw, 20 hp 038 = 38A, 18 kw, 25 hp 046 = 46A, 22 kw, 30 hp 061 = 61A, 30 kw, 40 hp 072 = 72A, 37 kw, 50 hp 087 = 87A, 45 kw, 60 hp 105 = 105A, 55 kw, 75 hp 140 = 140A, 75 kw, 100 hp 170 = 170A, 90 kw, 125 hp 205 = 205A, 110 kw, 150 hp 261 = 261A, 132 kw, 200 hp 3D3 = 3.3A, 1.5 kw, 2 hp 4D5 = 4.5A, 2.2 kw, 3 hp 7D5 = 7.5A, 3.7 kw, 5 hp 010 = 10A, 5.5 kw, 7.5 hp 013 = 13.5A, 7.5 kw, 10 hp 018 = 18A, 11 kw, 15 hp 022 = 22A, 15 kw, 20 hp 027 = 27A, 18 kw, 25 hp 034 = 34A, 22 kw, 30 hp 041 = 41A, 30 kw, 40 hp 052 = 52A, 37 kw, 50 hp 062 = 62A, 45 kw, 60 hp 080 = 80A, 55 kw, 75 hp 100 = 100A, 75 kw, 100 hp 125 = 125A, 90 kw, 125 hp 144 = 144A, 110 kw, 150 hp 208 = 208A, 160 kw, 200 hp EATON 3

4 13Instruction Leaflet IL040016EN Dimensions and Weights ｪDimens01es e pesos ｪEncombrements et poids ｪAbmessungen und Gewichte ｪ Dimensioni e pesi ｪAfmetingen en gewichten ｪDimensioner og v03gt ｪ ｪ Dimensiones y pesos ｪM02tt och vikter ｪMitat ja painot ｪRozm1 7ry a hmotnosti ｪM0101dud ja kaalud ｪ Mｨｦretek ｨｦs t02meg ｪIzm1 7ri un svars ｪMatmenys ir mas1 7 ｪWymiary i ci1 71 7ary ｪMere in te06e ｪ Rozmery a hmotnosti ｪ ｪDimensiuni 1 7i greut1 71 7i ｪ ｪ W4 D W2 H1 H2 H3 W1 W3 Frame Size Voltage hp (CT/I H ) kw Note 1 FR6 and 575 Vac available in Amperes (CT/I H ) Approximate Dimensions in Inches (mm) D H1 H2 H3 W1 W2 W3 W4 01 FR1 230 Vac 480 Vac 0.75ｨC3 1ｨC5 0.55ｨC ｨC ｨC11 2.3ｨC (200.4) (326.9) (311.9) (292.1) 6.02 (153.0) 4.80 (121.9) 3.94 (100.1) 3.94 (100.1) 0.28 (7.0) 575 Vac 1 2ｨC5 1.5ｨC ｨC7.5 FR2 230 Vac 5ｨC7.5 3ｨC ｨC Vac 7.5ｨC15 5.5ｨC11 12ｨC23 (244.7) (419.1) (405.9) (380.0) (167.8) (134.1) (90.0) (90.0) (7.0) 575 Vac 1 7.5ｨC15 5.5ｨC11 10ｨC18 FR3 230 Vac 10ｨC15 7.5ｨC11 31ｨC Vac 20ｨC30 15ｨC22 31ｨC46 (265.1) (558.0) (545.0) (518.9) (204.6) (183.9) (125.0) (125.0) (9.0) 575 Vac 1 20ｨC30 15ｨC22 22ｨC34 FR4 230 Vac 20ｨC30 15ｨC22 61ｨC Vac 40ｨC60 30ｨC45 61ｨC87 (294.0) (629.9) (617.5) (591.1) (237.7) (231.9) (205.0) (205.0) (9.0) 575 Vac 1 40ｨC60 30ｨC45 41ｨC62 FR5 230 Vac 40ｨC60 30ｨC45 114ｨC Vac 75ｨC125 55ｨC90 105ｨC170 (340.7) (888.5) (753.1) (706.9) (288.0) (281.9) (220.0) (220.0) (9.0) 575 Vac 1 75ｨC125 55ｨC90 80ｨC125 FR Vac 75ｨC100 55ｨC75 211ｨC Vac 150ｨC ｨC ｨC Vac 1 150ｨC ｨC ｨC208 Weight Lb (kg) (6.5) (10.6) (22.6) (35.2) (70.0) 4 EATON

5 13 Instruction Leaflet IL040016EN Mounting ｪMontaje ｪMontage ｪMontaggio ｪMontering ｪ ｪMontagem ｪAsennus ｪ Montｨ 06 ｪPaigaldamine ｪFelszerelｨｦse ｪMont1 706a ｪMontavimas ｪMonta1 7 ｪMonta06a ｪ ｪ Montarea ｪ ｪ C B B A A D Frame Size Voltage hp (CT/I H ) kw 2 Amperes A 1 In (mm) B 1 In (mm) Notes 1 Minimum clearances A and B for drives with Type 12 (IP54) enclosure is 0 mm (in). 2 kw ratings are at 400V / 50 Hz. The above guidelines apply unless testing has been completed to validate a design outside of these recommendations. 3 FR6 and 575 Vac available in C In (mm) D In (mm) FR1 230 Vac 480 Vac 0.75ｨC3 1ｨC5 0.55ｨC ｨC ｨC11 2.2ｨC (20) 0.79 (20) 3.94 (100) 1.97 (50) 575 Vac 3 2ｨC5 1.5ｨC ｨC7.5 FR2 230 Vac 4ｨC7.5 3ｨC ｨC Vac 7.5ｨC15 5.5ｨC11 12ｨC23 (30) (30) (160) (60) 575 Vac 3 7.5ｨC15 5.5ｨC11 10ｨC18 FR3 230 Vac 10ｨC15 7.5ｨC11 31ｨC Vac 20ｨC30 15ｨC22 31ｨC46 (50) (50) (200) (80) 575 Vac 3 20ｨC30 15ｨC22 22ｨC34 FR4 230 Vac 20ｨC30 15ｨC22 61ｨC Vac 40ｨC60 30ｨC45 61ｨC87 (80) (80) (300) (100) 575 Vac 3 40ｨC60 30ｨC45 41ｨC62 FR5 230 Vac 40ｨC60 30ｨC45 114ｨC Vac 75ｨC125 55ｨC90 105ｨC170 (80) (80) (300) (200) 575 Vac 3 75ｨC125 55ｨC90 80ｨC125 FR Vac 75ｨC100 55ｨC75 211ｨC Vac 150ｨC ｨC ｨC Vac 3 150ｨC ｨC ｨC208 Cooling Air Required CFM (m 3 /h) 22 (38) 55 (94) 126 (214) 153 (260) 366 (622) EATON 5

6 13Instruction Leaflet IL040016EN FR1 Mounting Instructions Step 1: FR2 Mounting Instructions Step 1: Step 2: Step 2: Screw: Four M5x15 or 3/16 inch Nut: Four M5 or 3/16 inch Screw: Four M5x15 or 3/16 inch Nut: Four M5 or 3/16 inch 6 EATON

7 13 Instruction Leaflet IL040016EN FR3 Mounting Instructions Step 1: FR4 Mounting Instructions Step 1: Step 2: Screw: Four M6x15 or 1/4 inch Nut: Four M6 or 1/4 inch Step 2: Screw: Four M8x15 or 3/8 inch Nut: Four M8 or 3/8 inch EATON 7

8 13Instruction Leaflet IL040016EN FR5 Mounting Instructions Step 1: Step 3: Step 2: Step 4: Screw: Four M8x20 or 3/8 inch Nut: Four M8 or 3/8 inch 8 EATON

9 13 Instruction Leaflet IL040016EN en Warning! Connect only in voltage-free state! es 03Advertencia! 03Conectar ｨｲnicamente en estado sin tensiｨｮn! fr Avertissement! Raccordez l ｯappareil uniquement hors tension! de Warnung! Nur im spannungsfreien Zustand anschlie08en! it Avvertimento! Collegare solo in assenza di tensione! nl Waarschuwing! Alleen in spanningsloze toestand aansluiten! da Advarsel! M02 kun tilsluttes i sp03ndingsfri tilstand! el ! ! pt Aten0400o! Ligar apenas com a tens00o desligada! sv Varning! F02r endast anslutas i sp01nningsfritt tillst02nd! fi Varoitus! Kytke vain j01nnitteett02m01ss01 tilassa! cs Varovｨ nｨｪ! P1 7ipojujte jen p1 7i zcela odpojenｨｦm napｨ jenｨｪ! et Hoiatus! 05hendada ainult pingevabas olekus! hu Figyelmeztetｨｦs! Csak feszｨｹltsｨｦgmentes ｨ llapotban csatlakoztassa! lv Br1 7din1 7jums! Piesl1 7gt tikai tad, kad nenotiek sprieguma padeve! lt Persp1 7jimas! Prijungti tik tada, kai i08jungta 1 7tampa! pl Ostrze1 7enie! Pod1 71 7cza1 7 zawsze po uprzednim od1 71 7czeniu od zasilania elektrycznego! sl Opozorilo! Napravo priklju1 7ite le, ko ni pod napetostjo! sk Varovanie! Napｨ jat1 7 len v stave bez nap01tia! bg ! , ! ro Aten1 7ie! Conecta1 7i doar c09nd aparatul nu se afl1 7 sub tensiune! ru ! ! zh Ground Wiring (FR1ｨCFR4) No. 2 Phillips (FR5) No. 3 Phillips PE (FR1ｨCFR3) (FR4, FR5) (FR1ｨCFR3) M4, 10 in-lb (1.1 Nm) (FR4) M4, 14 in-lb (1.6 Nm) (FR5) M6, 35 in-lb (4.0 Nm) EATON 9

10 13Instruction Leaflet IL040016EN Rubber Grommet Installation Instructions Step 1: Step 5: D1 (Cable) Step 2: D2 (Grommet) Step 6: Step 3: D1 ﾜ D2 ﾜ D1 + 2 mm Self-Locking Cable Ties Step 4: 10 EATON

11 13 Instruction Leaflet IL040016EN Input Power and Motor Cable Stripping Lengths Frame Size Voltage Amperes (CT/I H ) FR1 230 Vac 0.75ｨC3 0.55ｨC ｨC Vac 1ｨC5 0.75ｨC ｨC7.6 (10) 575 Vac 1 2ｨC5 1.5ｨC ｨC7.5 FR2 230 Vac 4ｨC7.5 3ｨC ｨC Vac 7.5ｨC15 5.5ｨC11 12ｨC23 (15) 575 Vac 1 7.5ｨC15 5.5ｨC11 10ｨC18 FR3 230 Vac 10ｨC15 7.5ｨC11 31ｨC Vac 20ｨC30 15ｨC22 31ｨC46 (15) 575 Vac 1 20ｨC30 15ｨC22 22ｨC34 FR4 230 Vac 20ｨC30 15ｨC22 61ｨC Vac 40ｨC60 30ｨC45 61ｨC87 (25) 575 Vac 1 40ｨC60 30ｨC45 41ｨC62 FR5 230 Vac 40ｨC60 30ｨC45 114ｨC Vac 75ｨC125 55ｨC90 105ｨC170 (28) 575 Vac 1 75ｨC125 55ｨC90 80ｨC125 Power Connection Tightening Torque 23 Power Wiring in Inches (mm) Motor Wiring in Inches (mm) hp (CT/I H ) kw A1 B1 C1 D1 A2 B2 C2 D2 FR Vac 75ｨC100 55ｨC75 211ｨC Vac 150ｨC ｨC ｨC Vac 1 150ｨC ｨC ｨC208 Frame Size Power Wire In-Lb (Nm) Ground Wire In-Lb (Nm) Notes 1 FR6 and 575V available in Strip the motor and power cables as shown on Page Both UL 03 and IEC tools may be used. Control Wire In-Lb (Nm) FR1 230V: 12.1 (1.4) 10 (1.1) 4.5 (0.5) 480V/575V: 5.5 (0.6) FR (1.8) 10 (1.1) 4.5 (0.5) FR3 40 (4.5) 10 (1.1) 4.5 (0.5) FR4 95 (10.7) 14 (1.6) 4.5 (0.5) FR5 354 (40) 35 (4.0) 4.5 (0.5) FR6 Available in 2015 ｪ ｪ 1.77 (45) 1.77 (45) 1.57 (40) 2.56 (65) 6.10 (155) 0.39 (10) 0.59 (15) 0.59 (15) 0.98 (25) 1.10 (28) 1.38 (35) 1.77 (45) 1.97 (50) 4.72 (120) 9.45 (240) 0.39 (10) 0.59 (15) 0.59 (15) 0.98 (25) 1.10 (28) 1.77 (45) 1.57 (40) 1.57 (40) 2.56 (65) 6.10 (155) 0.39 (10) 0.59 (15) 0.59 (15) 0.98 (25) 1.10 (28) 1.38 (35) 1.57 (40) 1.97 (50) 4.72 (120) 9.45 (240) EATON 11

12 13Instruction Leaflet IL040016EN Cable and Fuse Guidelines North America Cable and Fuse Sizes ｪ208 Vac to 240 Vac Ratings Frame Size Amp Suffix Notes 1 Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75 紊. Use only with copper wire rated 75 紊 here. Size requirements for other different wire types are defined in the National Electrical Code 03, ANSI/NFPA Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table If power cubes or bypass are used, a UL recognized Class T fuse is recommended. 4 Available in V Input (CT/IH) 208V Input (VT/IL) NEC Motor Amp Rating at 230V NEC Motor Amp Rating at 208V (CT/IH) at 50 紊 (VT/IL) at 40 紊 Fuse Rating (Class T) NEC 03 Wire Size (AWG) Line and Motor Ground Terminal Connection Size (AWG) Line and Motor Ground FR1 3D ｨC10 18ｨC10 4D ｨC10 18ｨC10 6D ｨC10 18ｨC10 7D ｨC10 18ｨC ｪ ｪ ｨC10 18ｨC10 FR ｨC6 12ｨC ｨC6 12ｨC ｨC6 12ｨC6 FR ｨC2 14ｨC ｨC2 14ｨC4 FR ｨC1/0 10ｨC1/ ｨC1/0 10ｨC1/ /0 6 6ｨC1/0 10ｨC1/0 FR /0 6 1/0ｨC350 kcmil 8ｨC250 kcmil /0 6 1/0ｨC350 kcmil 8ｨC250 kcmil /0ｨC350 kcmil 8ｨC250 kcmil FR EATON

13 13 Instruction Leaflet IL040016EN International Cable and Fuse Sizes ｪ208 Vac to 240 Vac Ratings Frame Size Amp Suffix 208V Input (CT/IH) 208V Input (VT/IL) (CT/IH) at 50 紊 (VT/IL) at 40 紊 Fuse Rating (gg/gl) Mains and Motor Cable Cu (mm 2 ) Terminal Cable Size Main Terminal Cu (mm 2 ) Earth Terminal Cu (mm 2 ) FR1 3D * ｨC6 solid or 0.75ｨC6 0.2ｨC4 stranded 4D * ｨC6 solid or 0.75ｨC6 0.2ｨC4 stranded 6D * ｨC6 solid or 0.75ｨC6 0.2ｨC4 stranded 7D * ｨC6 solid or 0.75ｨC6 0.2ｨC4 stranded * ｨC6 solid or 0.75ｨC6 0.2ｨC4 stranded FR * ｨC16 4ｨC * ｨC16 4ｨC * ｨC16 4ｨC16 FR * ｨC35 2.5ｨC * ｨC35 2.5ｨC25 FR * ｨC50 6ｨC * ｨC50 6ｨC * ｨC50 6ｨC50 FR * ｨC185 10ｨC * ｨC185 10ｨC * ｨC185 10ｨC120 FR Notes 1 Line and motor cable size is selected according to IEC 60364ｨC5ｨC52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring condition of ambient temperature 30 紊 in air and an installation method of ｰB2 ｱ (cables in conduit and cable trunking systems). For other wiring conditions, please refer to the standard of IEC 60364ｨC5ｨC52:2009 for suitable cable sizes. 2 Earthing conductor size is determined by the crossｨcsectional area of phase conductors according to IEC/EN 61800ｨC5ｨC1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be changed accordingly. 3 If power cubes or bypass are used, a Class gg/gl fuse is recommended. 4 Available in EATON 13

14 13Instruction Leaflet IL040016EN North America Cable and Fuse Sizes ｪ440 Vac to 500 Vac Ratings Frame Size Amp Suffix Notes 1 Line and motor cable size is selected according to UL 508C Table 40.3 for copper conductor rated 75 紊. Use only with copper wire rated 75 紊 here. Size requirements for other different wire types are defined in the National Electrical Code, ANSI/NFPA Earthing conductor size is determined by the maximum overcurrent device rating used ahead of the drive according to UL 508C Table If power cubes or bypass are used, a UL recognized Class T fuse is recommended. 4 Available in V Input (CT/IH) 400V Input (VT/IL) NEC Motor Amp Rating at 460V (CT/IH) at 50 紊 (VT/IL) at 40 紊 Fuse Rating (Class T) NEC Wire Size (AWG) Line and Motor Ground Terminal Connection Size (AWG) Line and Motor Ground FR1 2D ｨC10 18ｨC10 3D ｨC10 18ｨC10 4D ｨC10 18ｨC10 5D ｨC10 18ｨC10 7D ｪ ｨC10 18ｨC10 9D ｨC10 FR ｨC6 12ｨC ｨC6 12ｨC ｨC6 12ｨC6 FR ｨC2 14ｨC ｨC2 14ｨC ｨC2 14ｨC4 FR ｨC1/0 10ｨC1/ ｨC1/0 10ｨC1/ ｨC1/0 10ｨC1/0 FR /0 6 1/0ｨC350 kcmil 8ｨC250 kcmil /0 6 1/0ｨC350 kcmil 8ｨC250 kcmil kcmil 4 1/0ｨC350 kcmil 8ｨC250 kcmil FR EATON

15 13 Instruction Leaflet IL040016EN International Cable and Fuse Sizes ｪ380 Vac to 440 Vac Ratings Frame Size Amp Suffix 400V Input (CT/IH) 400V Input (VT/IL) (CT/IH) at 50 紊 (VT/IL) at 40 紊 Fuse Rating (gg/gl) Mains and Motor Cable Cu (mm 2 ) Terminal Cable Size Main Terminal Cu (mm 2 ) Earth Terminal Cu (mm 2 ) FR1 2D * ｨC6 solid or 0.75ｨC6 3D * ｨC4 stranded 0.75ｨC6 4D * ｨC6 5D * ｨC6 7D * ｨC6 9D * ｨC6 FR * ｨC16 4ｨC * ｨC16 4ｨC * ｨC16 4ｨC16 FR * ｨC35 2.5ｨC * ｨC35 2.5ｨC * ｨC35 2.5ｨC25 FR * ｨC50 6ｨC * ｨC50 6ｨC * ｨC50 6ｨC50 FR * ｨC185 10ｨC * ｨC185 10ｨC * ｨC185 10ｨC120 FR * *(3*95+50) 4 4 Notes 1 Line and motor cable size is selected according to IEC 60364ｨC5ｨC52:2009 Table B.52.4 for copper conductor with PVC insulation with a wiring condition of ambient temperature 30 紊 in air and an installation method of ｰB2 ｱ (cables in conduit and cable trunking systems). For other wiring conditions, please refer to the standard of IEC 60364ｨC5ｨC52:2009 for suitable cable sizes. 2 Earthing conductor size is determined by the crossｨcsectional area of phase conductors according to IEC/EN 61800ｨC5ｨC1:2007 Table 5. So if phase conductor size is changed, earthing conductor size should also be changed accordingly. 3 If power cubes or bypass are used, a Class gg/gl fuse is recommended. 4 Available in EATON 15

16 Instruction Leaflet IL040016EN 16 EATON

17 13 Instruction Leaflet IL040016EN Control Board Layout Fan Power Wire Connect DSP Part to Power Board STO Keypad AI Mode Selection ON Connect MCU Part to Power Board Battery (Standard) RJ45 EtherNet/IP, BACnet, IP Modbus TCP Optional Card A Control I/O Terminals Optional Card B ON 1 RS-485 Terminating Resistor Removable MOV Screw Removable EMC Screw Line Ground Clamp Location Line Ground Clamp Location Grounding Strap Location Motor Ground Clamp Location Grounding Strap Location Line Side Motor EATON 17

18 13Instruction Leaflet IL040016EN Factory-Set Control Terminal Functions I/O Connection SW1 AI1 0ｨC10V AI2 0ｨC20 ma AI2 SW1 AI2 SW2 AI2 0ｨC20 ma AI2 0ｨC10V AI2 10ｨC10V Res i SW2 On Off (RS-485 matching resistor) Pin Signal Name Signal Default Setting Description 1 +10V Ref. Output Voltage ｪ 10 Vdc Supply Source 2 AI1+ Analog Input 1 0ｨC10V Voltage Speed Reference (Programmable to 4 ma to 20 ma) 3 AI1ｨC Analog Input 1 Ground ｪ Analog Input 1 Common (Ground) 4 AI2+ Analog Input 2 4 ma to 20 ma Speed Reference (Programmable to 0ｨC10V) 5 AI2ｨC Analog Input 2 Ground ｪ Analog Input 2 Common (Ground) 6 GND I/O Signal Ground ｪ I/O Ground for Reference and Control 7 DIN5 Digital Input 5 Preset Speed B0 Sets frequency output to Preset Speed 1 8 DIN6 Digital Input 6 Preset Speed B1 Sets frequency output to Preset Speed 2 9 DIN7 Digital Input 7 Emergency Stop (TｨC) Input forces VFD output to shut off 10 DIN8 Digital Input 8 Force Remote (T+) Input takes VFD from Local to Remote 11 CMB DI5 to DI8 Common Grounded Allows source input 12 GND I/O Signal Ground ｪ I/O Ground for Reference and Control 13 24V +24 Vdc Output ｪ Control voltage output (100 ma max.) 14 DO1 Digital Output 1 Ready Shows the drive is ready to run 15 24Vo +24 Vdc Output ｪ Control voltage output (100 ma max.) 16 GND I/O Signal Ground ｪ I/O Ground for Reference and Control 17 AO1+ Analog Output 1 Output Frequency Shows Output frequency to motor 0ｨC60 Hz (4 ma to 20 ma) 18 AO2+ Analog Output 2 Motor Shows Motor current of motor 0ｨCFLA (4 ma to 20 ma) 19 24Vi +24 Vdc Input ｪ External control voltage input 20 DIN1 Digital Input 1 Run Forward Input starts drive in forward direction (start enable) 21 DIN2 Digital Input 2 Run Reverse Input starts drive in reverse direction (start enable) 22 DIN3 Digital Input 3 External Fault Input causes drive to fault 23 DIN4 Digital Input 4 Fault Reset Input resets active faults 24 CMA DI1 to DI4 Common Grounded Allows source input 25 A RS-485 Signal A ｪ Fieldbus Communication (Modbus, BACnet) 26 B RS-485 Signal B ｪ Fieldbus Communication (Modbus, BACnet) 27 R3NO Relay 3 Normally Open At Speed Relay output 3 shows VFD is at Ref. Frequency 28 R1NC Relay 1 Normally Closed Run Relay output 1 shows VFD is in a run state 29 R1CM Relay 1 Common 30 R1NO Relay 1 Normally Open 31 R3CM Relay 3 Common At Speed Relay output 3 shows VFD is at Ref. Frequency 32 R2NC Relay 2 Normally Closed Fault Relay output 2 shows VFD is in a fault state 33 R2CM Relay 2 Common 34 R2NO Relay 2 Normally Open 18 EATON

19 13 Instruction Leaflet IL040016EN V Vdc Res i 2 AI1+ 3 AI1ｨC 4 AI2+ 5 AI2ｨC 6 GND 7 DIN5 8 DIN6 9 DIN7 10 DIN8 11 CMB 12 GND 13 24V 14 DO Vo 16 GND 17 AO1+ 18 AO Vi 20 DIN1 21 DIN2 22 DIN3 23 DIN4 24 CMA 25 A 26 B 27 R3NO 28 R1NC 29 R1CM 30 R1NO 31 R3CM 32 R2NC 33 R2CM 34 R2NO I/O DI51 7DI I/O Vdc Vdc I/O VDC DI11 7DI RS A RS B V mA B B mA V I/O VFD VFD I/O mA mA1 7 I/O Hz mA FLA (4-20mA) Modbus1 7 BACnet Modbus1 7 BACnet VFD VFD VFD VFD EATON 19

20 13Instruction Leaflet IL040016EN 20 EATON

21 13 Instruction Leaflet IL040016EN en Caution! In the territory of the EU Directive, the frequency-controlled devices and their accessories must be taken into operation only when the machine has been determined to fulfill the protection requirements of Machinery Safety Directive 89/392/EEC. Ensure EMC-compliant installation. Lay control and communication cables spatially separated from the motor cable. Ensure a large contact area connection between p cable screen and PE. es 03Atenciｨｮn! En el campo de aplicaciｨｮn de la normativa CE, los dispositivos controlados por frecuencia y sus correspondientes accesorios sｨｮlo deberｨ n ponerse en marcha cuando se asegure que la mｨ quina cumple con las exigencias de seguridad de la normativa de mｨ quinas 89/392/CEE. El montaje debe cumplir CEM. Los cables de mando y de conexiｨｮn a red se deben instalar independientemente del cable de conexiｨｮn al motor. El cable apantallado p se debe conectar a masa utilizando una amplia superficie de contacto. fr Attention! En application des directives europｨｦennes, les convertisseurs de frｨｦquence et leurs accessoires ne doivent ｨｺtre mis en service que s ｯil a ｨｦtｨｦ vｨｦrifiｨｦ que la machine rｨｦpond aux exigences de la directive machines 89/392/CEE. Montage conforme aux rｨｨgles de la CEM. Eloigner les c09bles de commande et de rｨｦseau des c09bles puissance. Relier le blindage au PE en assurant de grandes surfaces de contact. de Vorsicht! Im Geltungsbereich der EG-Richtlinien dｨｹrfen die frequenzgesteuerten Ger01te und deren Zubeh02r nur dann in Betrieb genommen werden, wenn festgestellt wird, dass die Maschine die Schutzanforderungen der Maschinenrichtlinie 89/392/EWG erfｨｹllt. EMV-gerechter Aufbau. Steuer- und Netzleitungen r01umlich getrennt von der Motorleitung verlegen. p Leitungsschirm gro08fl01chig mit PE verbinden. it Attenzione! Nel campo di validitｨ delle direttive CE, gli apparecchi a controllo di frequenza e i loro accessori possono essere messi in esercizio soltanto se si verifica che la macchina soddisfa i requisiti di sicurezza della direttiva macchine 89/392/CEE Montaggio secondo CEM. Disporre i cavi comandi e di alimentazione separati dal cavo del motore. Collegare lo schermo del cavo p con PE con un ｯampia superficie. nl Voorzichtig! Binnen het geldigheidsgebied van de EC-richtlijnen mogen de frequentiegeregelde apparaten en de toebehoren daarvan alleen in bedrijf worden genomen, wanneer wordt vastgesteld, dat de machine aan de veiligheidseisen van de machinerichtlijn 89/392/EWG voldoet. EMC-conforme constructie. Besturings- en netkabels ruimtelijk gescheiden van de motorkabel leggen. p Kabelafscherming over groot oppervlak met PE verbinden. da Forsigtig! I det omr02de, hvor EF-direktiverne er g03ldende, m02 det frekvensstyrede udstyr og dets tilbeh03r kun tages i anvendelse, hvis det konstateres, at maskinen opfylder beskyttelseskravene i maskindirektivet 89/392/E01F. EMC-korrekt installation. Tr03k styre- og netledninger rumligt adskilt fra motorledningen. p S03rg for en stor kontaktflade mellem PES ledningsafsk03rmning og PE. el ! , /392/ p pt Cuidado! No 09mbito das directivas da CE, os aparelhos comandados por frequｨｺncia e os respectivos acessｨｮrios sｨｮ podem ser postos em opera0400o se for comprovado que a mｨ quina atende ｨ s exigｨｺncias de protec0400o da directiva de mｨ quinas 89/392/CE. Estrutura com compatibilidade electromagnｨｦtica. Dispor os fios de comando e de rede separados do fio do motor. p Ligar uma ｨ rea grande da blindagem do cabo (PES) com o PE. sv Se upp! I giltighetsomr02det f02r EG-direktiven f02r de frekvensstyrda apparaterna och deras tillbeh02r endast tagas i drift n01r man fastst01llt att maskinen uppfyller skyddskraven i maskindirektiv 89/392/EEC. EMC-anpassad uppbyggnad. Styr- och n01tledningar dras avskilda fr02n motorledningarna. p F02rbind ledningssk01rm 02ver ett brett omr02de med PE. fi Varo! EU-direktiivien voimassaoloalueella taajuusohjatut laitteet ja niiden varusteet saa ottaa k01ytt0202n vain silloin, kun todetaan, ett01 kone t01ytt0101 konedirektiivin 89/392/ETY suojausvaatimukset. EMC-mukainen rakenne. Ohjaus- ja verkkojohdot on asennettava tilaulotteisesti erotettuina. Johdonsuoja on liitett01v01 laajasti maadoitukseen p. cs Pozor! V rozsahu platnosti sm1 7rnic ES smｨｪ b05t frekven1 7n ｨｪzenｨｦ p1 7ｨｪstroje a jejich p1 7ｨｪslu08enstvｨｪ uvedeny do provozu jedin1 7 tehdy, pokud je zji08t1 7no, 06e stroj spl1 7uje po06adavky ochrany stanovenｨｦ sm1 7rnicｨｪ 89/392/EHS o strojnｨｪch za1 7ｨｪzenｨｪch. Nｨ stavba odpovｨｪdajｨｪcｨｪ sm1 7rnici EMC. 1 7ｨｪdicｨｪ a sｨｪt ｯovｨ vedenｨｪ poklｨ dejte prostorov1 7 odd1 7lenｨ od vedenｨｪ motoru. p Stｨｪn1 7nｨｪ vedenｨｪ spojte velkoplo08n1 7 spe. et Ettevaatust! E05-direktiivi kehtivuspiirkonnas v01ib sagedusjuhitavaid seadmeid ja nende lisaseadmeid kasutusele v01tta ainult siis, kui on kindlaks tehtud, et masin vastab masinadirektiivi 89/392/EM05 kaitsen01uetele. Elektomagnetilisele ｨｹhilduvusele vastav ehitus. Juhtimis- ja v01rgukaablid paigaldada mootori toitekaablist ruumiliselt eraldatuna. p Kaabli kaitseekraan ｨｹhendada ulatuslikult talitlusmaandusega. hu Vigyｨ zat! Az EK irｨ nyelvek hatｨ lyossｨ gi terｨｹletｨｦn a frekvenciavezｨｦrelt kｨｦszｨｹlｨｦkeket ｨｦs azok tartozｨｦkait csak akkor szabad ｨｹzembe helyezni, ha megｨ llapｨｪtｨ st nyert, hogy a gｨｦp megfelel a gｨｦpek biztonsｨ gｨ rｨｮl szｨｮlｨｮ, 89/392/EGK szｨ mｨｲ irｨ nyelv biztonsｨ gi k02vetelmｨｦnyeinek. Elektromｨ gnesesen 02sszefｨｦrhet1 7 kivitelt biztosｨｪtson. A motorvezetｨｦkekt1 7l tｨｦrben elkｨｹl02nｨｪtve vezesse vezｨｦrl1 7 ｨｦs hｨ lｨｮzati vezetｨｦkeket. p Nagy felｨｹleten csatlakoztassa a vｨｦd1 7f02ldelｨｦshez a vezetｨｦkｨ rnyｨｦkolｨ st. lv Iev1 7rot piesardz1 7bu! Valst1 7s, kur1 7s ir sp1 7k1 7 EK direkt1 7vas, ier1 71 7u ar frekven1 7vad1 7bu un to piederumu ekspluat1 7ciju dr1 7kst s1 7kt tikai tad, ja ir konstat1 7ta iek1 7rtas atbilst1 7ba Ma081 7nu direkt1 7v1 7 89/392/EEK ietvertaj1 7m aizsardz1 7bas pras1 7b1 7m. EMS atbilsto08a uzb1 7ve. Vad1 7bas un t1 7kla kabe1 7us izvietot atsevi081 7i no motora kabe1 7a p Vada ekr1 7nu pla081 7 virsm1 7 savienot ar PE. EATON 21

22 13Instruction Leaflet IL040016EN lt Atsargiai! EB direktyv1 7 taikymo srityje da06niniu b1 7du valdomus 1 7renginius ir j1 7 priedus leid06iama prad1 7ti naudoti tik tada, kai nustatoma, kad 1 7renginys atitinka Ma08in1 7 direktyvos 89/392/EEB keliamus apsaugos reikalavimus. Monta06as turi atitikti EMS reikalavimus. Valdymo ir duomen1 7 tinklo kabelius i08d1 7styti atokiai nuo variklio kabelio. p Kabelio ekran1 7 dideliu pavir08iumi sujungti su 1 706eminimu. pl Ostro1 7nie! Na obszarze obowi1 7zywania dyrektyw WE urz1 7dzenia sterowane cz1 7stotliwo1 7ciowo wolno wprowadza1 7 do eksploatacji tylko wtedy, gdy zostanie stwierdzone, 1 7e maszyna spe1 7nia wymagania ochronne dyrektywy maszynowej 89/392/EWG. Konstrukcja zgodna z dyrektyw1 7 w sprawie kompatybilno1 7ci elektromagnetycznej (EMC). Przewody sterowania i zasilania elektrycznego nale1 7y uk1 7ada1 7 oddzielnie od przewodu silnika. p Ekranowanie po1 71 7czy1 7 z przewodem uziemiaj1 7cym na wi1 7kszej powierzchni. sl Pozor! Na obmo1 7ju veljavnosti direktiv ES je zagon frekven1 7no krmiljenih naprav in njihovega pribora dovoljen le tedaj, ko je bilo ugotovljeno, da stroj ustreza varnostnim zagtevam Direktive o strojih 89/392/EGS. Monta06a v skladu z EMZ. Krmilne in omre06ne vodnike napeljite lo1 7eno od vodnikov motorja p Oklep vodnika na veliki povr08ini pove06ite z za081 7itnim vodnikom. sk Pozor! V krajinｨ ch, ktorｨｦ spadajｨｲ pod p00sobnos1 7 smernｨｪc ES smｨｲ by1 7 rｨ diovo ovlｨ danｨｦ zariadenia a ich prｨｪslu08enstvo uvedenｨｦ do prevｨ dzky len ak je zabezpe1 7enｨｦ, 06e stroj sp1 71 7a ochrannｨｦ ustanovenia smernice /392/EHS o strojov05ch zariadeniach. Montｨ 06 v sｨｲlade s po06iadavkami elektromagnetickej kompatibility. Ovlｨ dacie asiet1 7ovｨｦ vedenia ulo06te v priestore oddelene od vedenia motora. p Zabezpe1 7te ve1 7kｨｲ kontaktnｨｲ plochu medzi kｨ blov05m tienenｨｪm a PE. bg ! , , /392/EWG p PE. ro Precau1 7ie! 02n cadrul sferei de aplicare a directivelor UE dispozitivele controlate prin frecven i accesoriile acestora au voie s1 7 fie puse 06n func1 7iune doar dac1 7 se stabile1 7te c1 7 aparatul 06ndepline1 7te cerin1 7ele Directivei 89/392/CEE privind ma1 7inile. Montajul trebuie s1 7 fie compatibil EMC. Pozi1 7iona1 7i cablurile de control 1 7i de re1 7ea la distan de cablul motorului. p Asigura1 7i o suprafa de contact mare 06ntre izola1 7ia cablului 1 7i PE. ru ! , , /392/EWG p c PE zh EATON

23 13 Instruction Leaflet IL040016EN UL Cautions, Warnings, and Instructions Wiring Warnings for Electrical Practices and Wire Sizes Wire Connectors The Cautions, Warnings, and Instructions in this section summarize the procedures necessary to ensure an inverter installation complies with Underwriters Laboratories 03 guidelines. en Warning! Use 60/75 紊 Cu wire only or equivalent. en Warning! Field wiring connections must be made by a UL listed and CSA certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the connector manufacturer. en en Warning! Open Type Equipment. Warning! Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes: 6ｦ1 240V maximum for DG1-32 models 6ｦ1 500V maximum for DG1-34 models 6ｦ1 600V maximum for DG1-35 models Cable Cable Cable PE Cable support Terminal (ring lug) Circuit Breaker and Fuse Sizes The adjustable frequency drive ｯs connections to input power must include UL listed inverse time circuit breakers with 600V rating, or UL listed fuses. Terminal Tightening Torque and Wire Size Motor Overload Protection DG1 adjustable frequency drives provide solid-state motor overload protection, which depends on the proper setting of the following parameter: P7.2 ｰcurrent limit. ｰ Set the rated current [Amperes] of the motor(s) with the above parameters. The setting range is 0.2 * rated current to 2 * rated current, R manual MN040002EN. The wire size range and tightening torque for field wiring terminals are presented. en Warning! When two or more motors are connected to the inverter, they cannot be protected by the electronic overload protection. Install an external thermal relay on each motor. Technical Support Contact Information Americas EMEA APAC Website VFDaftermarketEG@eaton.com AfterSalesEGBonn@eaton.com CustomerServicePDCNA@eaton.com Phone (8:00 a.m. to 6:00 p.m. Eastern Time U.S. [UTCｨC5]) (6:00 p.m. to 8:00 a.m. Eastern Time U.S. [UTCｨC5]) +49 (0) EATON 23

24 13Instruction Leaflet IL040016EN Eaton 1000 Eaton Boulevard Cleveland, OH United States Eaton.com Eaton All Rights Reserved Printed in USA Publication No. IL040016EN / Z15029 March 2014 Eaton is a registered trademark. All other trademarks are property of their respective owners.