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1 The Stainless Steel Tube & Pipe

2 日新 製 鋼 株 式 会 社 尼 崎 製 造 所 人間が生活する空間は どこか人体に似ています 人体に血管や 神経などが縦横に走っているように 私たちの生活圏には 実に さまざまな管 パイプが活躍しているのです そして管 パイプ は 上下水道の発達に見るように 文明の進化のバロメーターと もなっているのです ますます高品位化する生活 それに応える ようにさまざまに変化し 進化を続けるパイプ 尼崎製造所は い つまでも美しさを失わないステンレスパイプのイノベーターとし て 多種多様な製品を世に送り出し 皆さまの生活のお役に立っ ているのです It seems that the places where human beings live come to resemble the human body. Like our nerves and blood vessels, they are filled with interlocking pipes of all descriptions. Tubing is a barometer of civilization, as the development of water service and sewage systems demonstrates. It changes and develops to match advances in the way we live. The is an innovator in the field, producing a variety of stainless steel tubing for a wide range of applications. An Innovator in Stainless Steel Tubing An Innovator in Stainless Steel Tubing e w q 0w 9 8 w 事務所 Office 2 厚生棟 Break room 3 加工技術研究部 Forming Technology Development Department 4 アネックス ステンレス棟 Forming Trchnology Development Department Annex 5 裁断工場 大阪ステンレスセンター 株 q w e 01 Slitter Shop (Osaka Stainless Center Co., Ltd.) レーザー造管工場 Tube Mills (LBL) TIG造管工場 Pipe Mills (TIG) TIG精整工場 Processing Factory 検査 Inspection Area 高周波造管1号 Tube Mills (No.1 HF) 高周波造管2号 Tube Mills (No.2 HF) 製品倉庫 Warehouse 廃液処理施設 Waste Liquid Treatment Facility 02

3 The Latest Facilities and Continuous Self-Enhancements Give Us the Initiative in the Marketplace. in Nisshin steel, which specializes in manufacturing stainless steel pipes and tubes, has established its unique position within Nisshin Steel Co., Ltd. The products brought about by the most advanced facilities and persistent efforts in research and development include tubes for automobiles and machine & structural purposes, various types of pipe fittings, and for water service, and they have maintained top class share in Japan. Blast furnace Converter Kure Works Continuous slab-casting line Electric furnace Continuous slab-casting line Shunan Works Hot-rolling mill Continuous pickling, cold-rolling, annealing line Osaka Works Sakai Works Continuous pickling and cold-rolling mill Toyo Works Continuous pickling and cold-rolling mill High-frequency induction welding tube manufacturing machine Laser welding tube manufacturing machine TIG welding pipe manufacturing machine Cold-rolling mill and annealing furnace Annealing furnace Electric plating line Hot-dip line Hot-dip galvanizing line Ichikawa Works Hot-dip galvanizing line Stainless steel foil manufacturing equipment Continuous coating line Continuous coating line Hot-rolled steel sheet and strip Special steel sheet and strip Cold-rolled steel strip Cold-rolled special steel strip Moonstar Bainite strip Cold-rolled steel sheet and strip Moonstar Coppertite Coppersoftain Moonstar Zinc Moonstar Zinc Super Galvanized sheet steel Pentite, Pentite B Toughten Z Galvastar Alstar Weather-resistant Alstar Alstar stainless steel ZAM Moonstar Color Moonstar Vinytite Color Moonstar GL Color SELiOS Tecstar Colorsoftain Stainless steel foil Stainless steel pipe & tube Stainless steel sheet and strip Kure Works Shunan Works Sakai Works Ichikawa Works 2 Blast furnaces 3 LD converters 2 Continuous slab-casting lines 1 Hot-rolling mill Hot-rolled steel sheet and strip Special steel sheet and strip 2 Electric furnaces 2 LD converters 1 Continuous slab-casting line 7 Cold-rolling mills Hot-rolled stainless sheet and strip Cold-rolled stainless sheet and strip 2 Cold-rolling mills 4 Continuous hot-dip galvanizing lines 2 Continuous electric galvanizing lines 1 Continuous coating line Cold-rolled steel sheet / galvanized sheet steel Pentite / Moonstar Color Alstar / Coppertite Moonstar Zinc / ZAM Cold-rolled special steel strip 1 Continuous galvanizing line 3 Continuous coating lines 1 Stainless-steel foil manufacturing equipment Pentite Galvastar Coated flat steel Stainless-steel foil Domestic Network Global Network Osaka Works 2 Cold-rolling mills 3 Cold rolling lines for finishing Shunan Works Production of stainless steel Kure Works Sakai Works Production of stainless steel tube & pipe Nisshin Kokan Gamagori Works Nisshin Kokan Shimotsuma Works Corporate participation / Technical cooperation Corporate participation / Technical cooperation Corporate participation / Technical cooperation Toyo Works Cold-rolled steel sheet Cold-rolled special steel strip 1 Cold-rolling mill 1 Continuous hot-dip galvanizing line Pentite ZAM 03 04

4 The Latest Facilities and Continuous Self-Enhancements Give Us the Initiative in the Marketplace. Heat Treatment Shunan Works (Kure Works) Continuous casting machine Bell type annealing furnace Continuous annealing and pickling line Electric furnace Converter De-gas device Slab grider Heating furnace Rough rolling mill Hot finishing rolling mill Coil build-up Hot rolled products Inspection Line Tandem sendzimir mill Continuous annealing and pickling line Slitter Coil polisher Reversing sendzimir mill Bright annealing line Skin pass mill Finishing polisher Continuous shearing machine Cold rolled products Packing Forming & Laser welding Shipping inspection Packing Fuel supply tubing Stainless steel tubing for automobile exhaust systems The material edges are irradiated with a concentrated, high-energy-density laser beam, then the light energy is applied to the materials to heat and melt them for welding. Fuel supply tubing For exhaust gas treatment equipment (TE) For boilers and heat exchangers (TB) Laser beam Squeeze roll Laser welding Cross-sectional structure TIG Forming & TIG welding Heat treatment Straightening Crop cut off Deburring Pickling Eddy-current inspection Pneumatic pressure test Hydraulic pressure test Shipping inspection Packing Stainless steel pipe for piping Stainless steel pipe for general piping and water service Stainless steel tubing for boilers and heat exchangers Stainless steel tubing for ornamental and structural use Base pipe for square and deformed tubing Base pipe for sanitary applications An arc is generated between the material and tungsten electrode. Then the heat generated by the arc discharge is used to heat and melt the material edges for welding. For tubing (TP) For general-purpose tubing (indoor tubing) (TPD) For boilers and heat exchangers (TB) Arc TIG welding Welding Squeeze roll Forming & high frequency induction welding Cutting Inside blowing Pipe end correction Facing Eddy-current inspection Straightening Shipping inspection Packing Stainless steel tubing for automobile exhaust systems Stainless steel tubing for ornamental and structural use Base pipe for square and deformed tubing Perforated pipe Induction coil Squeeze roll To high-frequency High-frequency current is applied to a noncontact induction coil to generate induction power source current at the material edges, and as a result, the edges are locally melted by the generated heat. Immediately after that, the edges are pressed together and welded. For ornamental applications (TK) For exhaust gas treatment equipment (TE) For general-purpose tubing (indoor tubing) (TPD) Impeder Welding High-frequency welding 05 06

5 Quality Assurance System The achieves reliable quality assurance with a strict inspection structure from materials to products. Our products have widely gained solid trust from users. This is thanks to our established quality assurance system consistently applied to the material and every subsequent phase. The system has been made available due to the establishment of production technology capable of meeting diversified quality requirements and the quality control system where all the reliable and accurate testing equipment is used in combination. In the final inspection phase, in particular, eddy-current inspections, hydraulic/pneumatic pressure tests and other various tests are conducted by skilled personnel, which greatly contribute to providing reliable, quality products. Hydraulic pressure test A predetermined level of hydraulic pressure is applied to the inner surface of a steel pipe to check that the pipe can withstand the pressure without causing any leakage. Pneumatic pressure test A predetermined level of pneumatic pressure is applied to the inner surface of a steel pipe until the pipe goes under water, to check that it causes no leakage. Eddy-current inspection An overcurrent is generated on a pipe to check for any defect by examining the changes in electric signals. Shipping inspection Pipe tensile testing machine Equipped with a state-of-the-art automatic tensile test machine, the works accurately assesses the quality standard and maintains high reliability of products. The works holds advanced dedicated equipment including EPMA (electron probe micro analyzer) in order to conduct various examinations in response to requests of our customers. 07

6 Research and Development System Always meeting our customers needs with the most advanced facilities and through self innovation. In an age where technologies supporting Always meeting our customers needs with the most advanced facilities and through self innovation human life are rapidly changing, the diversification and sophistication of products are always required also in the field of stainless steel pipes and tubes. To adequately meet diversified user needs, is committed to the day-to-day research and development of cutting-edge technologies in close cooperation with the Forming Technology Department of Nisshin Steel Co., Ltd. The has been established within the site of the Shunan Works, which is Nisshin Steel s mass-manufacturing base for stainless steel. Specializing in stainless steel, the develops a broad range of original steel types through research into the manufacturing process, workability, strength, corrosion resistance, heat resistance and other properties. The new works boasts the stainless steel development technologies at the highest level in the world. The Processing Technology Research Department, one of Nisshin Steel s think tanks, strives to research and develop the cutting-edge processing technologies with the aim to realize commercialization in the future, by consistently researching the diversified and sophisticated user needs. 30kg vacuum melting furnace Rainfall-type combined-cycle corrosion test station Laser welding robot Roll-less pipe forming machine Crystal orientation analyzer (EBSP) CAE analysis 08

7 Our Changing Times Spur Us on to Improve Quality. As technology advances, our lifestyles become more sophisticated and demand for stainless steel grows both more diversified and advanced. The is responding with the development of new high-grade products with high added value. 09

8 Progress of basic concepts and activities for environmental protection In creating products kind to the environment and to people, the Nisshin Steel group considers environmental protection one of the important corporate management foundations for sustainable development, and a social responsibility to be discharged. In the 21st century we aim for business activities that will contribute to building a society in harmony with the environment and to environmental protection on a global scale. Basic policies of environmental protection 1) Introducing products that help reduce the environmental impact: We are contributing to the building of a recycling society in harmony with the environment by developing and marketing environment-friendly products (eco-materials) based on consumer needs, social trends, and the LCA viewpoint. 2) Activities to reduce the environmental impact in production processes: Along the lines of the ISO environmental management system, in addition to reducing the impact on the atmosphere, water, and soil, we promote on a continuing basis programs to pursue on a continuing basis resource and energy conservation and recycling at every stage of our business activities. 3) The participation of everyone in the Nisshin Steel group: The entire Nisshin Steel group is working together to reduce the impact on the environment in all aspects of business, from purchasing of raw materials, equipment and supplies, technology development, transport of products, recycling of byproducts, and through plant manufacture that preserves the environment. As a citizens of the local community, each employee, aware of the importance the environmental issues, works for regional development and efforts to preserve the environment, in coordination with citizens, the administrative authorities, and other companies. Note: ISO 14001: International standards for environmental management by the International Organization for Standardization LCA: Life Cycle Assessment (evaluation of the environmental impact over the entire life cycle of a product, from mining the raw materials through manufacturing and use, to scrapping) 10

9 Nisshin Steel Co., Ltd. 1, Tsuru-Machi, Amagasaki, Hyogo Prefecture, Tel KY

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