品紹 Rustproof Tool Holder ECO NT TOOL, the best protection against rust! 商 Special rust proof coating on entire surface including the tapered shank (BT

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あゆみしもね
7 years ago
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1 品商紹介026 Eco Holder Series ECO

2 品紹 Rustproof Tool Holder ECO NT TOOL, the best protection against rust! 商 Special rust proof coating on entire surface including the tapered shank (BT, AHO, CAT only). Prevent seizure and scoring caused by metal abrasion against the machine spindle. Special coating protects spindle from abnormal wearing. Safe with water-soluble coolant. 介027 Protect spindle from damage Longer cutting tool life Some holders are excepted. Maintain good accuracy Rustproof Ordinary tooling NT TOOL's rust-proofed holders maintain processing accuracy without additional rust prevention. Without proper maintenance for rust prevention, ordinary tool holders will begin to rust after several days in use. This rust has negative effect on machining accuracy and/or spindle. When the taper area gets rusty, the runout accuracy of the tip of a cutting tool deteriorates by mm. NT's special surface treatment Rusted surface of standard product

3 品紹Power Hydro Chuck PHC 商 P.100 BT2 面拘束 AHO P.237 P.300 HSK E P.337 HSK F P.341 UTS P.374 NEW! Hydro chuck with collet holder flexibility! 介028 PHC has improved clamping pressure for high precision, stable clamping force with collet versatility. No-slip grip Easy! Quick! Simple Clamping!! Simple one hand clamping operation with a hex wrench. Numerous ID sizes in 1mm increments (6mm - 32mm) ID sizes of 6mm - 16mm were recently standardized in 1mm. "Dual clamping points system" for stable and high precision clamping. Length adjustment function (Sold separetely) Cutting tool height can be adjusted on the side with a hex wrench. (BT, CAT and SK shank) Dual Clamping System Single Clamping System Stable Unstable Oil chamber

4 品紹商Down Sustained High clamping force High precision 20% more clamping force than a collet holder! Power Hydro Chuck Collet Holder Holder I.D. Projection length Accuracy 400 φ6φ14 50mm 200 φ15φ32 100mm Clamping force (Nm) I.D. (mm) Tool pre-set without height offset Maximum rotational speed Holder size Maximum rotational speed PHC ,000 min-1 PHC2025 PHC32 15,000 min-1 10,000 min-1 介029 Collet with stopper pinfor PHC12 and PHC20 A variety of PHC-collet sizes are available. Tool with oil hole For collet through coolant The holder's inner shank can be protected from damage using a PHC-collet. For higher precision chucking, align markings on a PHC holder and collet. Collet with stopper pin Internal coolant feeding enabled.

5 品紹介030 商 P.104 BT2 面拘束 AHO P.240 P.303 UTS P.375 NEW "Dual clamping points system" for stable and high precision clamping.

6 品紹商介031

7 商品紹介032 "R" Zero Holder for Large Diameter CTZ NEW For Large Diameter P.93 BT2 面拘束 AHO P.234 P.293 UTS P.370 Runout of the cutting edges can be adjusted to zero. NT s original 4 Points adjustment system for easy, accurate and speedy runout adjustment! Adjustment Wrench 4 Adjustment Screws 0-2 μm Holder Type CTZ25 CTZ32 CTZ42 Max. Adjustable Amount (at 100mm from a holder nose) 60μm 50μm 50μm Rotor Ring Simple operation - Runout of the cutting edge can be adjusted to 0 to 2 μm by simply tightening 4 adjustment screws. 20μm 0-2μm Before Adjustment After Adjustment Cutting Data Cutting Data Reaming Adjusting the cutting edge to zero runout makes high precision and invariant holes finishing possible. Cutting Condition HolderBT40-CTZ Cutting tool: Carbide reamer Rotation speed150min -1 (Peripheral speed13m/min Feed45mm/min(0.3mm/rev) Removing amountφ0.3 Projection length280mmcutting tool projection length:155mm Before Adjustment After Adjustment Cutting edge runout 38μm Compare to Φ28μ 25 H7 Tolerance Number of holes Entrance Bottom The dimensions of processed holes are out of the tolerance. Hole diameter is different at the entrance and the bottom. Cutting edge runout 2μm Compare to Φ28μ 25 H7 Tolerance Number of holes Entrance Bottom Hole diameter is stabilized within the tolerance. Hole diameters at the entrance and the bottom are almost consistent. 50 Finishing diameter Prepared hole Reaming portion

8 品紹 "R" zero holder series Standard type P.94 BT2 面拘束 AHO P.235 P.294 UTS P.371 Small Diameter Type P.98 H S K A P.298 UTS P.373 Invariant hole diameter Before adjustment Variance of hole diameter before adjustment Hole diameter After adjustment Variance of hole diameter after adjustment Hole diameter Smaller variance of I.D. enables hole processing within h7 tolerance. "R"Zero setter 商 High balanced type P.96 P.296 Straight shank ST P.67 Better surface roughness Surface roughness before adjustment Rz 2.1μm4.7μm Surface roughness Surface after adjustment roughness is Rz 1.0μm2.5μm remarkably improved. Number of holes Cutting distance Number of holes μm 1μm 0 Runout of the cutting edge Runout of the cutting edge : 15μm Runout of the cutting edge : 2μm SPZ-2 P.516 Measurement range: 0-460mm in length 介033 Easy to measure runout accuracy Rotary holder support Any tool interface can be prepared. (BT, HSK, UTS, SK etc.) Rotary holder support Holder pull-in device Enables tool change by pulling in (with 4-8kN) and fixing the tool holer.

9 品紹介034 NEW 商HSKT Turning Tools Rustproof Some exceptions apply Coolant feeding enabled What is HSK-T? HSK-T interface was developed to maximize cutting ability of multi-tasking machines. HSK-T interface became ISO standard (ISO :2008) in Feature Compatible with HSK-A HSKT HSKA Compatible HSK-T shank is compatible with HSK-A shank that is used for machining centers. Turning tool What is the multi-tasking machine? Multi-tasking machine combines milling and turning processes, which were conventionally processed on multiple Milling tool machines, onto one machine. Multi-tasking machine Machining center

10 品紹 For External/Cut-off SBV P.346 For External/Facing SBN P.347 For Facing SBH P.348 商 For External/Facing SBT P.349 For Boring bar TSB P.350 For Drill TSD P.352 介035 Increased cutting accuracy at turning process HSK-T shank was designed to minimize the gap between the key and key way. Consequently, cutting edge height was sustained accurately and cutting accuracy was improved. Invariant cutting diameter was realized as well. Gap HSK63A Tolerance The gap between the key and key way Key tolerance Min. gap Key way tolerance 0.33 Max. gap HSK63T3μmHSK63A14μm Holder side key way Spindle side key The gap causes variant cutting diameters. Example at φ50 HSK63T3μmHSK63A14μm HSK63T Tolerance Min. gap Max. gap

11 品紹介036 Lightweight, Efficient & Two-face Contact Bt Holder 商 AHOシリーズ P.227~271

12 品紹商介037

13 品紹介038 Super Tite-lock Milling Chuck High rigidity type 商 P.52 BT2 面拘束 AHO P.228 P.274 UTS P.354 NT P.58 アクセサリ P.70 P.54 Flange through type New Generation Milling Chuck High balanced type P.54 P.276 UTS P.356 Caution: Please rotate the clamping ring counterclockwise more than one time after a cutting tool is removed. Two-stage tightening Stage one Finish milling:tighten clamping ring till the black ring is not visible. Stage two Heavy milling:completely tighten clamping ring to achieve maximum gripping torque. Before clamping Unique retaining ring allows high speed milling Improved durability is ensured by our perfect seal mechanism Combination use of rubber seal and special resin seal blocks dust entrance, and realizes long durability. Rubber seal Special resin seal Circlip Clamping completed Special resin seal New patented T-slit design minimizes slippage and pull out of end mill. Center-through coolant feeding compliant Special design slits in bore Deep groove slit T-slit For cutters with coolant hole For collet through coolant With MC-C collet

14 品紹 Collet Holder 商 High precision type High balanced type P.76 P.80 BT2 面拘束 AHO P.232 P.288 P.286 HSK E P.334 HSK F P.339 UTS P.366 介039 Chucking accuracy of AA grade collet (chucking range: mm) is within 5 micrometers at 4d. Preset screw Standard with hex. hole For semi-dry machining The operator can adjust the projection length of the cutting tool from the cap end. The operator can adjust the projection length of the cutting tool by using a hexagon wrench from the holder shank side. For semi-dry machining.the operator can adjust the projection length of the cutting tool by using a hexagon wrench from the holder shank side. The HDC-A comes with a standard preset screw. You may purchase a preset screw separately for the HDC-A and GDC-A according to various requirements. Coolant supply Tool with oil hole FDC-OH type MPa For collet through coolant FDC-C type MPa Recommended tightening torque for the cap nut When reached the targeted tool projection length, tighten the nut with a special spanner (sold separately) securely. Holder size Recommended torque

15 品紹介040 Collets For Semi-dry MachiningMql 商 FDC-MS P.352 Oil mist ejecting nozzle FDC-MS type is a collet used for semi-dry machining with a collet holder. Short slits What's semi-dry machining? Semi-dry machining, also known as MQL (Minimum Quantity Lubrication), is a machining method in which a small amount of cutting lubricant is nebulized with compressed air. Eco-friendly Cost down Cleanliness Prevent environmental pollution by minimized used of cutting oil. Reduced lubricant use trims cost for concentration control and liquid waste disposal. Minimum quality lubrication helps to restrain contamination such as oil leak in the plant. Tool holders for MQL collets HDS-MS preset screw for mist is sold separately. Please refer to P. 88.(Preset driver for KH-EC shall be made upon request.) Simultaneous lubrication of cutting edge and tool lateral face Oil mist from oil holes of the tool lubricates the cutting edge and remove chips. Oil mist from the collet holes lubricates the side edge and prolongs the tool life.

16 品紹Features 商 Perfect sealing The short slit on collet prevents leakage. Oil mist spraying nozzles Calculated nozzle shape for optimum spray. 介041 PatentedEffectiveness of oil mist spray nozzle Making lubricant adhere to the surface of workpiece and tool by spraying comparatively large particles alongside the tool. Oil mist ejecting nozzle High-speed mist Dry fog smaller than 2 micrometers can hardly adhere to the surface. Mist particle size should be made smaller to ensure smooth movement with air. (Transportation loss can be minimized in the case of less sticky dry fog.) Lubricating the side edges of the tool Enlarge the particles Narrowed passage increases the density of mist. Small particles collide each other and grow larger (dry fog wet fog). No leakage from the slits Oil mist spray nozzle Calculated nozzle shape for individual tool diameter. Sufficient air flow is ensured for high-speed spraying and stable mist generation. Semi-dry cutting example Work : Non-step deep hole (L/D=20) Drill : 5mm dia. long drill with oil hole Chip Work surface Tool holder Workpiece Cutting tool Coolant Cutting condition Solid carbide drill with oil hole Semi Dry (center-through) φ5 100 Cutting speed Feed Hole depth Cycle time 100mm (Non-step drilling) 12 seconds/hole (time for making guide holes excepted.)

17 品紹介042 Drill Holder With Easy Tool Length Adjustment 商 For drilling P.74 BT2 面拘束 AHO P.230 P.284 UTS P.364 Adjustable tool length Simple length adjustment - all you have to do is turn the guide ring.no additional tool is required. Advantages of SDM 1. Tool length can be adjusted easily by rotating the guide ring. 2. Center-through coolant feeding enabled.(max. MPa). 3. Preset screw securely locks rotation of cutting tool with tang drive. 4. Size of cutting tools can be changed by simply replacing collets. Guide ring Tool length can be adjusted by rotating this guide ring. Preset screw FDC collet (option) Center through coolant feeding enabled Can be shared with HDCA collet holder. HDP nut Can be shared with HDCA collet holder. Length adjustment function For shorter projection length For longer projection length Adjustment range mmvaries in different sizes. Cutting tool length can be adjusted by roating the guide ring manually. Easy to set the targeted length - can be adjusted at the same time measuring the length.

18 品紹 Synchronous Tap Holder With Easy Tool Length Adjustment 商 For tapping P.118 BT2 面拘束 AHO P.248 P.316 UTS P.383 アクセサリ P.120 介043 Adjustable tool length Simple length adjustment - all you have to do is turn the guide ring.no additional tool is required. Advantages of STM. Tap projection length can be adjusted easily by turning the guide ring.. Center-through coolant feeding is possible (Max.MPa).. Slippage of tap can be prevented by preset driver.. Tap size can be changed by replacing preset drivers and collets. Preset screw For shorter projection length Preset driver (option) FSC Collet (option) HTP nut Guide ring Tap projection length can be adjusted easily by turning the guide ring. For longer projection length Center through coolant feeding enabled Coolant supply Internal coolant feeding enabled. Maximum coolant pressure: Tool shank diameter 19mm and below:7mpa 20mm and above: 5MPaCoolant collet is sold separately. NOTECoolant pressure for UTS is different. Cutter with oil hole FSC-OH type For collet through coolant FSC-C type

19 品紹介044 商Angle Head Fixed type 90 P.213 BT2 面拘束 AHO P P.215 BT2 面拘束 AHO P.266 Center through coolant feeding is possible. World's first standardized internal coolant system, which enables pin-point coolant supply to the desired place. Flexible type BT P.212 Flexible type: Any tilt angle can be set at your discretion. Coolant type Specifications Fixed type is capable of supplying coolant internally as it is. All you have to do to enable center-through coolant feeding is to add a coolant unit and a coolant collet. Internal coolant External coolant 3,000min ,000min -1 3,000min ,000min -1 3,000min -1 φ0.5φ22 φ0.5φ16 φ0.5φ25 M3M22 M3M22 M3M Guidelines for cutting conditions (Fixed type) Tool Work material Depth of cut Rotational speed Cutting speed Feed Feed per rotation S55C FC250 A ,000 2, S55C FC250 A , Reduction of plant investment Without using a tilt table, machining from different angles can be performed. Set-up cost and plant investment cost can be reduced. Fixed type has a much higher rigidity than flexible type. Quick-change tapping attachment Compression Tension L2 with WE type tap adapter attached Tap adapter 1 2 M3M12 M15 U1/4U7/16 U9/16 PIPEPT,PS,PF 1/81/4 M8M22 U3/8U7/ Axial compensation 10 2

20 品紹 Hyper Spindle 商 Advantages Speed increaser P.200 Increases tooling revolutions, and reduces cycle time. Maximum 30,000 min -1 models available. Assures low noise and vibration by precision ground steel gears. Tool shanks as small as 0.5mm(0.02in)(FDC 07 series), up to 12mm(0.472in)(FDC 12 series) can be chucked. Overheating is prevented by a cooling turbo fan. 介045 Your Current Machines Hyper Spindles 5 times faster Hyper spindles increase tooling revolutions up to 5 times higher (maximum 30,000min-1), enabling you to reduce per-piece cost with your current machines instead of installing new machines. Cutting data Recommended tightening torque Maximum rotationnal speed and chucking accuracy

21 品紹介046 商Multibore Tooling System P.187 P.266 P.332 P.187 P.185 P.266 P.186 P.185 P.186 P.158~161 P.176~177 P.170~173 P.172~173 P.174~175 P.178 P.162~167 P.168~169 P.180 P.181 P.182 P.332 P.183~184

22 品紹商 P.116 P.311 UTS P.380 P.114 BT2 面拘束 AHO P.246 P.314 UTS P.381 IH1500 P.502 BT P.112 BT2 面拘束 AHO P.244 HSK A P.312 BT P.110 HSK A P.308 HSK E P.338 UTS P.378 介047 SRK-HA1 P.505 SRK-HA2 P.505

23 品紹介048 Tool Presetter 商 Basic screen of OTP-IC3 Displaying height, diameter, and cutting edge angle. Primary functions of OTP-IC3 Extensive measuring methods Comparison with set tolerances Change in measurement spot If there are a number of measurement spots on the display, you can change measurement points quickly by moving the measurement range with a mouse without moving the camera. Manual measurement You can measure height, diameter (Z, X), and nose radius by overlapping cross lines and a circle on cutting edge measuring section. Real image observation If cutting edge shadow is not visible, you can perform manual measurement while observing a real image of the cutting edge by switching to the front light. Effective in measuring O.D. boring. Guide to preset values You can display the tool set-point with an arrow within the screen to have it guide the presetting. The distance from the present cutting tool location to the set point is displayed with a bar in the screen. When the bar becomes a smallest dot (green), guiding is OK. Setting tolerances for tools allows the unit to make comparison with measurement results and determine whether OK or NG. Cutting edge measurement Rotating the spindle by 360-degree allows the unit to recognize the maximum and minimum values of plural pieces of cutting edges and measure their runouts. The measurement results can be graphically displayed on the screen. Observation of real image of cutting edge You can observe images at 20 to 100-fold magnification to check for abrasion or tipping on the cutting edge.

24 品紹 Contactless Tool Presetter OTP400 P.508 OTP600 P.508 TOOL Presetter Advantages of OTP Protect cutting edge by contactless measuring. Ideal method for diamond and CBN tools. Various cutting edge shapes can be measured. Speedy shape recognition. Reduces human errors by image processing. Basic screen of OTP-IC1 Displaying height, diameter, and cutting edge angle. TOOL Presetter NTP-300A P.512 NTP-400A P.512 商介049 specifications Operation method Manual Tool diameter 0φ300 Tool length 50500mm specifications Operation method Motor drive Tool diameter 0φ400 Tool length 50500mm

25 MEMO 050

03-01 Senyouki.pdf

03-01 Senyouki.pdf Special Surface Treatment Rust-free under normal use conditions. No loss of precision due to rust. Minimum maintenance required. Stub Holder KH-E KH-EC1 Stub Holder KH-A 406 KH-E Quick Change Stub Holder