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2 ィィ06ィェ ィョィェィ ィェ04ィヲ 06ィェ09ィー08ィョィャ02ィェィーィ 05ィケィェ04ィヲ 05ィ ィャィャィィィー International Instrumental Summit INTERNATIONAL MOULD MAKING AND TECHNOLOGIES EXHIBITION SUMMIT PROGRAM AND THESIS COMPOSITE BOOK ィャ02ィェィェ0402 ィィィェ0302ィェ0208ィェ06-ィー0201ィェィィ ツ0209ィコィィ ィ 0502ィャ04, ィィィェィェ0609ィ 02ィィ06ィェィェ ィ 0408ィ ィ 06ィーィコィィ, ィー ィコィーィィ080609ィ ィェィィ07, ィィ ィー09ィ ィィ 05ィコ090705ィョィ ィーィ 02ィィィィ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ 06ィコ090706ィーィィィャ ィコ09ィ

3 ィ 03ィ 02ィャ0402 ィコ ィィ! 05ィ ィャィャィィィー, ィケ ィ ィェィィ ツ0209ィコ06ィヲ ツィ 09ィーィケ06 ィャ020301ィョィェィ ィェ06ィヲ ィーィ 09ィコィィ ィャ060501: ィャ ィャ04. 01ィーィ ィャ , ィィィャ0202ィー ィィ06ィェィ 05ィケィェ ィ ィエ0209ィー09ィ (010207ィー0205ィケィェ0609ィーィケ ィコ06ィー ィェィ 0708ィ ィェィ ィェィ ィ ィェィィ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ, ィー0201ィェ ィィ ツ0209ィコ ィ 0608ィョ010609ィ ィェィィ07, 0006ィー060906ィヲ ィョィコ02ィィィィ ィコ ィコィ ツ0209ィー09ィ ィィ ィコ06ィェィコィョ0802ィェィー ィ ィェ ィー06ィィィェ09ィー09 ィC ィィ ィャ02ィェィェ ィィィャ0208ィェ0401, ィコ06ィャ070604ィィィーィェ0401, ィャ02ィーィ 0505ィィ ツ0209ィコィィ01 ィィ 0108ィョ00ィィ01 ィャィ ィー0208ィィィ ) ィ 0605ィケ ィ ィャ0609ィー0607ィー0205ィケィェ ィェィ ツ02ィェィィ02, ィョ09ィー0802ィャ0502ィェィェ ィ 09ィー09ィョ07 06ィ ィャ02ィェィョ ィー06ィャ, 08ィ 0409ィィィーィィ ィコ06ィェィーィ ィコィー ィコ06ィェ06ィャィィ ツ0209ィコ06ィヲ, ィー0201ィェ ィィ ツ0209ィコ06ィヲ, ィィ ィ ィー0205ィケ09ィコ06ィヲ ィ 01; ィェィィ06 ィィィェィェ0609ィ 02ィィ06ィェィェ ィ 0408ィ ィ 06ィー06ィコ, ィコィー0609; ィェィィ06 ィョ080609ィェ ィィ06ィェィ 05ィケィェ06ィヲ ィコ09ィ 05ィィ00ィィィコィ 02ィィィィ ィィ, 09 ィコ06ィェ0202 ィコ06ィェ020609, ィョ ィ ィャ ィ ィャィャィェ04ィヲ 0806ィャィィィー02ィー 05ィ ィャィャィィィーィ : ィ ィー0205ィケ: ィ 00ィィィェ09ィコィィィヲ, チ0502ィェ ィーィ ィィィヲ09ィコ ィ ィイ0201ィィィェ02ィェィィ ィ ィ 06ィー ツィィィコ ィ 09ィーィャィ 0909, ィーィ 09ィィィー0205ィケ SPE, PhD. チ0502ィェ04: ィィィェ, 05ィコ ィー ィ 09ィーィィィコ03, PhD ィョ09ィィ010406ィェ, 0105ィ 09ィェ04ィヲ ィコ06ィェ09ィー08ィョィコィー0608, ィェィィ ィ ィ ィャ02ィェィー 08ィ ィ 06ィー04 09ィ ィャィャィィィーィ : 1. 02ィ ィェ ィコ05ィ 0104 ィC 30 ィャィィィェ.; 0106ィコ05ィ 0104 ィC 20 ィャィィィェ.; ィ ィエ02ィェィィ02 ィC 10 ィャィィィェ ィ ツィ ィ ィ ィェィィィヲ ィョィコィ 04ィ ィェ ィ ィャィャ ィィ09ィー08ィ 02ィィ07 04ィ 30 ィャィィィェィョィー 0106 ィェィ ツィ 05ィ ィコィ ィ ィ ィェィィ ィー06 04ィ ィ ィェィィ ィコィョ09 06ィコ , 03ィ 09ィィ05ィケ06ィェ ィェ ィェ02-04ィ 05 G

4 ィ ィャィャィ ィョィェィ ィェ ィェ09ィー08ィョィャ02ィェィーィ 05ィケィェ ィ ィャィャィィィーィ ィィィ 05ィィ09ィー0609 ィェィ ィー02ィャィョ: 00C ィャ02ィェィェ0402 ィィィェ0302ィェ0208ィェ06-ィー0201ィェィィ ツ0209ィコィィ ィ 0502ィャ04, ィィィェィェ0609ィ 02ィィ06ィェィェ ィ 0408ィ ィ 06ィーィコィィ, ィー ィコィーィィ080609ィ ィェィィ07, ィィ ィー09ィ, 05ィコ090705ィョィ ィーィ 02ィィィィ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ ィィ06ィェ ィ ツィ ィ ィ ィェィィ ィーィコ0804ィーィィ02 09ィ ィャィャィィィーィ 0009ィーィョ07ィィィー0205ィケィェ ィC ィ 00ィィィェ09ィコィィィヲ, ィ ィー0205ィケ ィ ィャィャィェ ィコ06ィャィィィー02ィーィ 0209ィェ0609ィェ0402 ィー02ィェ0102ィェ02ィィィィ 08ィ 0409ィィィーィィ07 ィィィェ09ィー08ィョィャ02ィェィーィ 05ィケィェ ィィ ィー09ィ チ (M. Cieply), 0102ィェ0208ィ 05ィケィェ04ィヲ 01ィィ0802ィコィー0608 ィコ06ィャ07ィ ィェィィィィ HASCO Polska ィヲ03ィィ02 ィー0201ィェ ィィィィ, 06ィ 0608ィョ010609ィ ィェィィ02 ィィ ィー09ィ ィコィーィィ09ィェ ィィ ィケ040609ィ ィェィィ07 ィャ02ィー ィャ ィィ080609ィ ィェィィ07 ィィ ィー06ィーィィ07ィィ080609ィ ィェィィ ィィ ィィィヲ, ィャ, ィャ, 03ィーィ ィャ ィ ィェ03ィョ05ィ, ィェィィ ツ0209ィコィィィヲ 01ィィ0802ィコィー ー ィェ ィィ 0002ィェィー08 ア, 00ィィィェ09ィコ, ィョィ 05ィィィコィ ィ 08ィョ09ィケ 0402ィャ06ィェィー, ィ 08ィ ィ ィェィィ02 ィコ06ィェ00ィィ00ィョ08ィ 02ィィィィ, ィョ ツィェ02ィェィィ02 ィィ ィィ040006ィー ィェィィ02 ィャ02ィーィ 0505ィィ ツ0209ィコ06ィヲ 0609ィェィ 09ィーィコィィ 0706 ィェ060906ィヲ ィー0201ィェ ィィィィ 05ィ ィェ06ィヲ ィ 09ィコィィ DMD ィャィ ィー0609ィ, 01ィ ツィ 05ィケィェィィィコ 06ィー010205ィ 08ィ 0409ィィィーィィ ィョィャ0608ィィィィィェ03ィィィェィィ08ィィィェ00 ィィィェ090209ィー03, 03ィコィ ィー0208ィィィェィ ィョ ィ ィェ020902ィェィィ02 ィ 05ィャィ ィ ィェ ィコ0804ィーィィィヲ 0708ィィ ィ ィーィャ ィェ06ィャ 01ィ ィェィィィィ ィェィ ィャ0606ィ 08ィ 04ィョ06ィエィョ ィェィ 09ィーィコィョ ィェ09ィコィィィヲ, ィコィ ィェ01.ィー0201ィェ.ィェィ ィョィコ, 04ィョィコ ィィィー0205ィケ ィ 04ィャィ 0202ィェィー0803, 05ィ ィェィコィー-0302ィー0208ィ ィョ080009ィコィィィヲ ィョ01ィ 0809ィー0902ィェィェ04ィヲ ィィィー0201ィェィィ ツ0209ィコィィィヲ ィョィェィィ ィィィー02ィー ィェ ィィ ツ0209ィコィィ ィャ0603ィェ0609ィーィィ ィャ0606ィ 08ィ ィ ィェィィ ィェ04ィャ ィ 0905ィィ09ィ ィェィィ02ィャ ィー02ィヲ 03ィーィ ィャ ィィ ィャ ィョィャ02ィェ06ィコ, , ィー , , 09ィ 05ィーィィィヲ09ィコィィィヲ ィョ01ィ 0809ィー0902ィェィェ04ィヲ ィー0201ィェィィ ツ0209ィコィィィヲ ィョィェィィ ィィィー02ィー ィェィャ ィィィャ ィーィィィェ0609ィ, 05ィ ィェィコィー-0302ィー0208ィ ィョ ィ 0608 ィャィ ィー0208ィィィ (09ィーィ 05ィィ) ィィ040006ィー ィェィィ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ. 09ィ ィェ ィェ ィコ01ィ ィョ09 (Hans-W. Brokhaus), 05ィ ィケ03ィーィ 05ィケ 00ィィィーィー02ィェ ィケ01 01ィャィ 09

5 ィィ06ィェ ィ ツィ ィ ィ ィェィィ ィー 00ィィ08ィャ ィ 0408ィ ィ 06ィーィコ02 ィィ ィィ040006ィー ィェィィ ツ02ィコィ ィェィ 05ィケィェ ィィィーィケ ィャ ィャィェ ィーィェ ィィィーィケ07 ィー0208ィャ060705ィ 09ィー ィィィコ0609, 05ィ ィャ0209ィーィィィー0205ィケ 0102ィェ0208ィ 05ィケィェ ィィ0802ィコィー0608ィ ィィ08ィャィ , ィコ09ィ ィャ0603ィェ0609ィーィィ ィィ ィー ィィ040006ィー ィェィィ07 05ィィィーィケ ィャ ィィ 03ィーィ ィャ ィ ィ 0908ィィィェ06ィコ, ィョィエィィィヲ ィィィ 05ィィ09ィー ィ , 05ィ ィェィコィー-0302ィー0208ィ ィョ ィー ィィィェィー ィ ィェィィ06 ィィ 05ィコ090705ィョィ ィーィ 02ィィィィ 05ィィィーィケ ィャ, ィェィィ06 ィコィ ツ0209ィー09ィ ィィ ィィィヲ ィィ04 ィー0208ィャ060705ィ 09ィー ィェ , 02ィィ0802ィコィー ィ 0409ィィィーィィ ィィィェィー03, 05ィ ィェィコィー- 0302ィー0208ィ ィョ ィェ ィィ07 ィィ ィャ0606ィ 08ィ 04ィョ06ィエィ ィェィ 09ィーィコィ ィィィーィケ ィ ィェィィ02ィャ ィ ィヲ ィコ06ィヲ ィィ040006ィー ィェィィ ィーィ 0502ィヲ ィィ04 ィー0208ィャ060705ィ 09ィー0609 ィコ ィ 09ィー06ィコ06ィャ0706ィェ02ィェィーィ ィャ ィェィー06ィェ0609, , 0002ィェ0208ィ 05ィケィェ04ィヲ 01ィィ0802ィコィー ィェィ 09ィーィコィ 03, ィコ09ィ ィケ040609ィ ィェィィ02 00ィ 04ィ 0708ィィ 05ィィィーィケ ィ ィェィィ02ィャ 0705ィ 09ィーィャィ 0909 (ィー0201ィェ ィィ07, 0609ィェィ 09ィーィコィ, 06ィ 0608ィョ010609ィ ィェィィ02) ィィィェ02ィィ07ィィ ( Mario Principi ) 02ィィ0802ィコィー ィョ ツ080201ィィィー0205ィケ 00ィィ08ィャ04 TRIS STAMPI 0308ィ ィコィーィィ ツ0209ィコィィ02 ィャ02ィー ィ 09 ツ02ィーィ ィィ ィコ06ィェ09ィー08ィョィィ080609ィ ィェィィ07 05ィコ09ィー08ィョ04ィィ06ィェィェ ィコ ィィ ィー09ィ ィィ05ィケィェ0401 ィィ ィィィヲ ィィィェ, ィコィ ィェ01.ィー0201ィェ.ィェィ ィョィコ, ー ー0305ィ 09ィーィィィコ ア, ィコ09ィ ィ 0502ィャ ィェィィ ィィィィ 05ィコ09ィー08ィョ04ィィ06ィェィェ06ィヲ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ ィィ 06ィ 0608ィョ010609ィ ィェィィ ィャィェ ィヲィェ ィィィャ0208ィェ ィェ06ィコ ィョィー060906ィヲ 01ィ ツィ 05ィケィェィィィコ 06ィー010205ィ ィィ ィェ ィー0201ィェ ィィィヲ03, ィコ09ィ 22 ィィ06ィェ ィ ツィ ィ ィ ィェィィ ィー ィェィィ02 ィャ02ィーィ ィィィャ0208ィェ ィャ ィャ02ィー0601ィ ィャィィ ィ 0409ィー ィャ ィィ080609ィ ィェィィ ィョ09ィ 0209, ィョィエィィィヲ ィィィェ0302ィェ ィェィー08ィ ィ 0409ィー ィャ ィィ080609ィ ィェィィ ー ー0603ィャィ 03 ア ア, ィコ ィー 0708ィィィャ02ィェ02ィェィィ07 00ィ 05ィケ09ィ ィェ060705ィ 09ィーィィィコィィ 0708ィィ ィィ040006ィー ィェィィィィ ィー0201ィェ ィィ ツ0209ィコ06ィヲ 0609ィェィ 09ィーィコィィ ィィ ィィ ィィィヲ ィョ ィ, 05ィ ィャ0209ィーィィィー0205ィケ 0102ィェ0208ィ 05ィケィェ ィィ0802ィコィー0608ィ ィェ ィィ ツ0209ィコ ィェィ ィエ02ィェィィ0203, 05ィ ィェィコィー-0302ィー0208ィ ィョ0800

6 ィャ0606ィ 08ィ ィ ィェィィ ィェィ 09ィーィコィィ ィィ ィィィャ0208ィェ0401 ィャィ ィー0208ィィィ ィョ0302ィェィコ06, ィコィ ィェ01.01ィィィャ.ィェィ ィョィコ 01ィ ツィ 05ィケィェィィィコ 05ィ ィ 0608ィ ィー0608ィィィィ ィェ ィィ ツ0209ィコ ィェィ ィエ02ィェィィ0203, 05ィ ィェィコィー-0302ィー0208ィ ィョ ィコ09ィーィョ08ィィ080609ィ ィェィィ ィェ0609ィー02ィヲ ィャ0606ィ 08ィ 04ィョ06ィエィィ ィーィ 0502ィヲ ィャ ィ 00ィ 09ィョィャ0609, 08ィョィコ ィィィー0205ィケ ィコィーィ ィィ04ィェ ィ 03, 01ィィ03ィェィィィヲ ィ ィャィャィェ ィョィコィー04 Cimatron ィー0609ィコィィ ィィ ィー09ィ ィィ ィィィヲ ィィ 0906ィコ08ィ ィエ02ィェィィ ィコ ィ 0408ィ ィ 06ィーィコィィ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ ィャ0205ィケ07ィェ02ィェィコ06, 0002ィェ ィェィ 0708ィ ィェィィ07 CAD CAM , ィコ09ィ 0307ィーィケ ィョ080609ィェ02ィヲ 09ィーィ ィェ01ィ 08ィーィィ04ィ 02ィィィィ 09 ィィィェ0302ィェ0208ィェ06ィヲ ィー0609ィコ ィィ ィー09ィ ィィィェ09ィー08ィョィャ02ィェィーィ 05ィケィェ06ィヲ 0609ィェィ 09ィーィコィィ (000608ィャ04, ィャ04, 03ィーィ ィャ0704) ィィ05ィィィコ0609, ィコィ ィェ01.ィー0201.ィェィ ィョィコ, 0102ィェ0208ィ 05ィケィェ04ィヲ 01ィィ0802ィコィー ィェ0302ィェ0208ィェィ ィャ07ィ ィェィィ ィィ ィィ0903, 05ィ ィェィコィー-0302ィー0208ィ ィョ ィィィャ02ィェ02ィェィィ ィョィコ02ィィィィ ィコ06ィャ07ィ ィェィィィィ DME ィ 0408ィ ィ 06ィーィコィィ ィィ ィィ ィー09ィ 05ィィィーィケ ィャ 0902ィ , ィェィ ツィ 05ィケィェィィィコ 06ィー010205ィ ィー0609ィコィィ ィィ ィィ ィー09ィ ィィ ィィィヲ ィィ ィ 09ィーィャィ , ィコ09ィ 23 ィィ06ィェ ィ ツィ ィ ィ ィェィィ ィー ィィ05ィィィコ06ィェ ィコィーィィ080609ィ ィェィィ06 ィィ ィィ040006ィー ィェィィ ィャィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ, ィィィェ06ィー0201ィェィィ ツ0209ィコィィ01 ィィ 09ィィ05ィィィコ06ィェ ィィ ィィィヲ ィィ01ィ ィヲ050609, 08ィ ィェ01.ィー0201ィェ.ィェィ ィョィコ, ィェィィ ツ0209ィコィィィヲ 01ィィ0802ィコィー0608; ィャィィ08ィェ0609, 0105ィ 09ィェ04ィヲ ィコ06ィェ09ィー08ィョィコィー ィィ05ィィィコ06ィェ03, 05ィ ィェィコィー-0302ィー0208ィ ィョ ィィ00ィィィェィ 05ィケィェ ィェィィ07 00ィィ08ィャ04 CUMSA 09 06ィ 05ィ 09ィーィィ ィコ06ィェ09ィー08ィョィィ080609ィ ィェィィ07 ィィ ィェ0608ィャィ 05ィィ04ィ 02ィィィィ 0102ィーィ 0502ィヲ, ィャ0201ィ ィェィィ04ィャ0609 ィィ ィィィヲ ィィィーィケ ィャ ィョ09ィィ010406ィェ, 0005ィ 09ィェ04ィヲ ィコ06ィェ09ィー08ィョィコィー0608, ー06ィェ0302ィェ0208ィェィ 07 00ィィ08ィャィ ィェィィ ィ 05 ア, ィコ09ィ. 0308ィィィャ02ィェ02ィェィィ ィコィー0806ィョ0708ィ ィャ ィー0607ィェィェ0401 ィャィ 00ィェィィィー ィコ ィェィィ07 ィィ ィ 0409ィー0806ィヲ 09ィャ02ィェ ィャ ィィ ィェ0208ィ 05ィケィェ04ィヲ 01ィィ0802ィコィー ー ア, ィコ09ィ 06ィェ00ィィィ ィィィー ィコ ィィィィ ィィ 06ィー ィェィィ ィヲ ィィ09ィー02ィャ ィー0208ィャ0609ィーィ ィーィィ080609ィ ィェィィ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ ィィ ィー0201ィェ ィィ ツ0209ィコ ィ 0608ィョ010609ィ ィェィィ ィ 05ィコィィィェ, ィコィ ィェ01. ィー0201. ィェィ ィョィコ, 05ィ ィャ0209ィーィィィー0205ィケ 0102ィェ0208ィ 05ィケィェ ィィ0802ィコィー0608ィ ィコィー ィ 09ィー03, ィコ09ィ

7 Examples of scientific-engineering expertise about failed plastic products* 0308ィィィャ ィェィ ィョ ツィェ06-ィィィェ0302ィェ0208ィェ06ィヲ 05ィコ ィーィィ0404 ィェ02ィョ01ィ ツィェ0401 ィコ06ィェ09ィー08ィョィコ02ィィィヲ 0705ィ 09ィーィャィ ィィ ィィィヲ J. Spoormaker, Spoormaker Consultancy; A. Heidweiller Department of Design Engineering of Industrial Design Engineering Delft University of Technology The Netherlands Advantages in membership of International Special Tooling and Machining Assiciation (ISTMA)*. P.Tuunanen, B.S.C. Secretary General of ISTMA, Technology Industries of Finland. 23 ィィ06ィェ ィ ツィ ィーィョ070502ィェィィ07, 01ィィ09ィコィョ0909ィィ ィ 0502ィャ04 ィコ06ィェ09ィー08ィョィィ080609ィ ィェィィ07 ィィ ィィ040006ィー ィェィィ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ ィィ ィィィヲ ィィ ィ 09ィーィャィ 0909: ィェィ 0802ィ 05ィケィェィョ06 09ィィィーィョィ 02ィィ ィィィィ ィ ィェィー , 06ィコ ィー-ィコ06ィェ09ィー08ィョィコィー ィヲ ィコィ ィー ィィィィ, ィコ09ィ ィ 0409ィィィーィィ07 ィー0201ィェ ィィィヲ ィィ ィー09ィ ィィ 05ィコ090705ィョィ ィーィ 02ィィィィ ィコ06ィャ070604ィィィーィェ ィャ ィィ040006ィー ィェィィ07 ィィ ィィィヲ ィィ04 ィコ06ィャ070604ィィィー ィェィコィ ィィィィ ィィ (02ィ ) 00ィ ィーィョ03ィコィィィェィ , 0105ィ 09ィェ04ィヲ ィ ィコィー ィョ08ィェィ 05ィ ィャ070604ィィィーィェ04ィヲ 00ィィ0803, 05ィ ィェィコィー-0302ィー0208ィ ィョ ィーィョ070502ィェィィ ィィ09ィコィョ0909ィィィィ 0708ィィィェィィィャィ 06ィー ィョ ツィ 09ィーィィ02: ィ 05ィィィェ020209, 01.ィー.ィェ., , 05ィ 0905ィョ0302ィェィェ04ィヲ ィー0205ィケ ィェィ ィョィコィィ ィィ ィー0201ィェィィィコィィ ィ ィャィ ィェ, ィコィ ィェ01.ィー0201ィェ.ィェィ ィョィコ, 04ィ ィャ0209ィーィィィー0205ィケ 0102ィェ0208ィ 05ィケィェ ィィ0802ィコィー0608ィ ィィ0705ィ 09ィーィィィコ ィェ , ィコ09ィ. 07 ツィ 09ィーィェィィィコィィ ィィ ィ ィェィィ04ィ ィー ィ ィャィャィィィーィ.

8 Dear colleagues! Summit, being the constitutional part of the International Exhibition RosMould 00Moulds. Die Moulds. Stamps.03, has for a professional community (the activities of which are focused on creation of shape-generating equipment, process equipment, final products of a high quality and competitive merits ィC of the most modern polymer, composite, metal and other materials) a considerable independent importance, purposefully contributing to interchange of experience, business contacts development in the economical, technological, investigative spheres, innovating development, projects; professional skills level improvement, and finally to success. Summit program committee: Chairman: V.08. Braginsky, Member of the Council of Russian association of plastic processers, representative of SPE, PhD. Members: V.P.Volodin, expert of IIPP-NP02 Plastic03, PhD V.G. Duvidzon, General, IF 00AB Universal03 Summit standing orders : 1. Survey papers ィC 30 min.; reports ィC 20 min.; speeches ィC 10 min. 2. Sessions commencement is given in the program. 3. Registration 30 minutes before the beginning of each session. 4. Summit place - MVC 00Crocus Expo03, Pavilion 2 Conference-room G

9 Program of the International Instrumental Summit of the specialists on the theme 00Modern engineering-technical problems, innovative development, experience of design, manufacturing, maintenance of shape-generating equipment03 June, 21, 2006 Beginning at Session 1 Summit opening Opening speech ィC V.08. Braginsky, chairman of the program committee. Basic tendencies of the development of instrumental manufacture in Europe. M. Cieply, General Director of HASCO Polska Innovative technologies, equipment and means of the efficient us of simulation and prototyping methods for articles, moulds, die moulds, stamps. G.P. Manzhula, technical director, CJSC ーMSP 06echnology Centre ア, Minsk, Belorussia Repair, transformation, configuration, hardening and manufacture of the metal equipment based on a new technology of laser smelting DMD. N.V. Dolmatova, Chief of development department of LLC 00Pumoriengineering invest03, Ekaterinburg Diamand-like covering of shape-generating equipment under atmospheric pressure. P polyansky, Candidate of Science, Manager of NPF 00Plazmacenter03, St. Petersburg state polytechnic university Technological capabilities of shaping by cold extrusion of stamps and die moulds cavities. U.I. Gumenyuk, prof., N.I. Nesterov, prof., Baltic state technical university 00Voenmeh03 named after F.D. Ustinov, St. Petersburg Materials selection (steel) for shape-generating equipment manufacture. Hans-W. Brokhaus, Plant Edelstahl Witten-Krefeld GmbH June, 22, 2006 Beginning at Session 2 Company IMID experience of elaboration and manufacture of hotrunning injection moulds for polychromatic thermoplastic materials founding Uricov, Deputy Director General LLC00Company 00IMID03, Moscow

10 Possibilities and experience of injection moulds and stamps manufacture in Zavod Progress N.Vavrinyuk, Top specialist of OJSC 00Zavod Progress03, St. Petersburg Perint03 experience of manufacture and maintenance of injection moulds, quality improvement of products made of thermoplastics. G.00 Monosov, Development Director JSC 00Perint03, St. Petersburg Technologies and shape-generating equipment for high-pressure casting with 00gas support03 for thermoplastic elements to car components. I. 00. Antonov, prof, General Director CJSC 00Techosnastka03, Moscow Gas usage while high-pressure casting of plastic materials (technologies, accessories, equipment) Mario Principi - Director, cofounder of the company TRIS STAMPI Practical methods of computation and designing of extrusion dies for section-shaped products manufacturing. V.P. Volodin, Candidate of Science, OJSC ーMIIP-NPO ーPlastic ア, Moscow Problems of mastering of extrusion-type shape-generating equipment and equipment for multilayer polymer films in Russia. 08.V. Kutovoy Department manager CJSC 00Leader of new technologies03, Moscow June, 22, 2006 Beginning at Session 3 Manufacturing of metal-polymer moulds by methods of fast simulation. V.V. Rusaev, 09leading engineer of the Centre of quick simulation DOJSC ーNPC V06 ーIzhmash ア, Izevsk Experience of usage galvanoplastics while manufacturing technological equipment and products. 02.V. Kudryavceva, Deputy General Manager OJSC 00Technologicheskoe osnaschenie03, St. Petersburg Equipment shape-generation of polymeric materials. V.D. Mushenko, Candidate of Chemical Sciences, Laboratory chief of OJSC 00Technologicheskoe osnaschenie03, St. Petersburg Shaping parts of moulds surfaces texturing. R.08. Magasumov, project manager LLC 00BusineSphere03, Nizhniy Novgorod.

11 Cimatron software products for articles manufacture and terms of shape-generating equipment elaboration. V.U Emelyanenko, CAD CAM department manager SP CJSC 00BI PITRON03,Moscow Five standardization levels of engineering preparation of tooling equipment manufacturing (moulds, die moulds, stamps). N.08. Pilikov, Candidate of Science, General Director of LLC 00Engineering Company 00Glosis-Service03, St. Petersburg DME products usage for development and production of injection moulds. 0902ィ , chief of the department of preparation and manufacturing of plastic articles LLC 00TESIS03, Moscow June, 23, 2006 Beginning at Session 4 CJSC 00Hors Silicon03 experience for design and manufacturing of shaping equipment, industrial-rubber and silicone articles Michailov, Candidate of Science, technical director; S.V. Smirnov, General Designer of Z Hors Silicon03, St. Petersburg Genuine solutions of the company CUMSA in the sphere of design and standardization of details, mechanisms and options for injection moulds. V. G. Duvidzon, general designer, LLC ーEngineering company ーAB Universal ア, Moscow. Electro-driven magnets application for die moulds fastening and quick changing. N.B. Priporov, General Director of LLC ーSolan-D ア, Moscow Rust and salt deposition inhibitors for temperature controlling systems of shape-generating equipment and technological processing equipment. 00. L. Galkin, Candidate of Science, Deputy General Director LLC 00Spectroplast03, Moscow Examples of scientific-engineering expertise about failed plastic products J. Spoormaker, Spoormaker Consultancy; A. Heidweiller Department of Design. Engineering of Industrial Design Engineering Delft University of Technology The Netherlands Advantages in membership of International Special Tooling and Machining Assiciation (ISTMA)*. P.Tuunanen, B.S.C. Secretary General of ISTMA, Technology Industries of Finland.

12 June, 23, 2006 Beginning at Speeches, discussion. Problems of design and manufacture of shape-generating equipment for plastic products: a view at real-life situation. 08.P. Panteleev, Expert-designer of highest quality, Moscow Problems of technologies development of manufacture and maintenance of composite moulds for manufacturing products of composite materials from Russian and CIS countries market. (Survey) Matushkina 00.V., Head editor of the magazine 00Composite world03, St. Petersburg Speeches In the discussion take part: E.N. Kalincev, Doctor of Science., prof., honoured worker of science and technology of the RF 00.L. Katcevman, Candidate of Science, Deputy General Manager Polyplastic-Technopol03, Moscow Participants and organizers of the Summit

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15 The first court case is about a Keysaver to which keys are attached, has a built-in float, which is activated when the product drops in water. This device failed because of water absorption of the float of PA. The second example is about failure of a waste water tank designed for metal and replaced by HDPE. Due to insufficient bonding of heating mats to the HDPE walls the heating mats overheated. The third example is about failure analysis of damaged hydraulic cylinders for levelling a construction. The failure was not expected because data about the stiffness of the wear rings in the brochure were very much in error. All these court cases lasted many years and were very costly. With some elementary knowledge about the physical and mechanical properties of plastics they could easily have been prevented. KEYWORDS Court cases, reliability, plastic products, water absorption, debonding, tolerances. KEY SAVER Keys are attached to the ring attached to the device as depicted in Figure 1. It has a built-in float, which is activated when the device drops in water. The float launches itself up on a line of about 12 m and appears back on the surface. The float is snap-fitted in the inner housing of the device and has a little sponge between the inner housing and the float. When the device drops in water, the force exerted by the wetted sponge should be sufficient to disconnect the snapfit assembly. Major mistakes were the very stiff snap-fit construction and the material selection of the float, Nylon 6. The water absorption is that high that the wetted sponge was not high enough to unclick the float. Figure 1. Device with float, line, sponge and housings * 0308ィィィャ ィェィ ィョ ツィェ06-ィィィェ0302ィェ0208ィェ06ィヲ 05ィコ ィーィィ0404 ィェ02ィョ01ィ ツィェ0401 ィコ06ィェ09ィー08ィョィコ02ィィィヲ 0705ィ 09ィーィャィ ィィ ィィィヲ. WATER STORAGE TANKS The tanks consist of an outer and an inner tank with insulation between the tanks. In order to prevent freezing of the water a heating mat is adhered to the outside of the inner tank. Polyethylene tanks were ordered to substitute the stainless steel tanks for cost reduction. An engineering drawing is given in Figure 2 and a schematic drawing in Figure 3. Figure 1. Engineering drawing of a waste water tank

16 The silicon-rubber heating mat glued to the inner tank using silicone kit as depicted in Figure 3 Figure 3 Bonding of the heating mat The inner tank with the rubber is positioned in the outer tank and the room between the inner and outer is filled with PUR foam. A number of heating mats failed due to debonding of the heating mat. 1. Polyethylene PE is a completely a-polar material and for structural bonding flaming is insufficient. The bonding between the PE inner tank and the mat is very weak and easily fails, resulting in a gap between the heating mat and the PE tank surface. 2. The differences in heat resistances between a stainless steel wall and a PE wall are considerable. The time constant 00 is: For a PE tank the time constant is 142 times higher than for a stainless steel, because the thermal capacity C th is almost the same for both systems. The inner tank is corrugated except for the region where the heating mat is glued to the inner tank. The flat part is very flexible in comparison with the corrugated parts and the deflection of the flat part is high. The problem with heating mats of the outside waste water tank was solved by inserting metal heating elements through one of the openings in the waste water tanks. This was a costly operation. Metal-metal contact in hydraulic cylinders For levelling of a huge crane, 30 hydraulic systems have been applied. Outer surfaces of pistons are separated from hydraulic cylinder walls using plastic wear rings. They are of composite materials and produced as standard from tubular material. The function of wear ring is to guide the piston and piston rod of a hydraulic cylinder and to absorb the transverse forces which occur. Figure 4 Dimensions of the piston, groove and wear ring In figure 4 the radial clearance is depicted. The selected fabric of reinforced composite materials was suited for applications in hydraulic cylinders exposed to high loads that occur in mobile hydraulics.

17 The manufacturer of wear rings has design rules for calculating the minimum radial gap. The compression stiffness of the wear ring and the radial clearance determine metal-metal contact. For engineering calculations the ーaverage bearing pressure ア p abp is used and the expression for the average bearing pressure is: Where p abp = average bearing pressure ア, F r = radial load on the wear rings. n = number of load carrying wear rings due to tilting, w r = width of load carrying wear rings and d g = diameter of the groove. The elastic compression of wear rings is given in ーaverage bearing pressure ィC compression ア curves. The average bearing pressure - deflection (stiffness) curves in the brochures of the manufacturer were incorrect. The manufacturer of the hydraulic cylinders had taken the risk of a minimal gap, but based on the information in the brochure the probability of metal-metal contact was considered to be very low. Metal-metal contact, however, occurred and resulted in damage of some Euro At Delft University of Technology the stiffness curves have been measured again in a precise experimental set-up. Using the correct stiffness curves and statistical analysis of dimension and loads it was possible to determine the probability of metal-metal contact. As a result of these calculations it was shown that the occurring forces in the cylinders were higher than the assumed design loads. Advantages in membership of International Special Tooling and Machining Assiciation (ISTMA)*. Pekka Tuunanen, B.S.C. Secretary General of ISTMA, Technology Industries of Finland. 1. Presentation of ISTMA: scope of production included; aim of the association and organization; member countries; membership fees 2. Activities: meetings; factory visits; conferences; seminars; recearch and development projects/ EU; market situation and trends; business figures of member countries; terminology; business terms; new markets 3. Membership invitation for the Russian Special Tooling Association * 06ィェ000608ィャィ 02ィィ07 06 ィャ020301ィョィェィ ィェ06ィヲ ィ ィィィ 02ィィィィ ィィィ 05ィィ09ィー ィェィ 09ィーィコ02 ィィ ィャ02ィーィ ィ 08ィ ィ 06ィーィコ02 II 06ィェィェ0609ィ 02ィィ06ィェィェ ィ 0408ィ ィ 06ィーィコィィ ィェ ィィ ツ0209ィコィィ ィ ィー0208ィィィ ィャ0606ィ 08ィ 04ィョ06ィエ02ィヲ 0609ィェィ 09ィーィコィィ ィヲ03ィィ02 ィー0201ィェ ィィィィ, 06ィ 0608ィョ010609ィ ィェィィ02 ィィ ィー09ィ ィコィーィィ09ィェ ィィ ィケ040609ィ ィェィィ07 ィャ02ィー ィャ ィィ080609ィ ィェィィ07 ィィ ィー06ィーィィ07ィィ080609ィ ィェィィ ィィ ィィィヲ, ィャ, ィャ, 03ィーィ ィャ

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