第７章 栗原（第４節 金属プレス産業）96
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- とらふみ しばもと
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1
2 AB
3 Central Bureau of Statistics 600t/ 50t/ 600 1,199t/5099t/ 1,200 3,599t/100299t/ 3,600 5,999t/300499t/ 6,00011,999t/500999t/ 12,000t/ 1,000t/ 7-3
4 AB 35 No ,000 5,000 4,000 4,000 10,000 30,000 30,000 2, , A B23A CA D CD ,
5 1995 % 100US % 104, , , , , , , , , , Central Bureau of Statistics 1995 % 100US % 3, , , , , , , , , , , , , , , , Central Bureau of Statistics ,
6 ,400 53,489 57,834 65,396 74,022 85,526 3,050 3,725 4,693 2,748 3,274 3,798 5,580 5,914 6,328 7,984 8,753 9,456 56,030 63,128 59,474 78,506 89, ,649 1,318 1,440 1,627 1,716 1,900 2, ,864 2,049 2,292 2,437 2,698 3,095 7,689 8,765 10,342 11,593 13,229 15,405 2,366 2,675 2,982 2,846 3,235 3, ,035 76,710 85,187 96, , , % % % % % CIC JICA 7-6
7 (kg/) 300kg/190kg/ kg/ (A) 10,000/ 1994 (B) 1,000/ 1993 (C ) 100/ (B)/(A) 1 kg/ (B)/(C ) % 1,050 3,300 6, , , * , * ** ** ** 40.0 JICA 7-7
8 7-8
9 OJT OJT 7-9
10 7-10
11 7-11
12 JICA 7-12
13 AB 1212/h 7-13
14 1724/kg 2228/kg 19/kg 18/kg 2839/kg 2531/kg 34/kg 22/kg Fe-Si 88100/kg 80/kg Fe-Mn 7277/kg 80/kg Fe-Cr /kg 150/kg /kg 125/kg /kg /kg 78/kg 2233/kg 17/kg (,) 65kg/cm /kg (,) 138/kg /kg 35/kg (,) /kg C>90%7% 4045/kg 70/kg /kWH /kWH JICA 7-14
15
16 SEM (IDMMI=MIDC) (LIPI) () UPT() 7-16
17 7-17
18 A
19 162 UPT
20 *** * 1 P.T. Kamatsu Indonesia 2 P.T. Bakrie Tosanjaya 3 T. Barata Jakarta Foundry C enter (4,000) B 4 P.T. Geteka Founindo 5 PT. Toyota Astra Motor En gine Plant 9,000 A 6 PT. A. T. Indonesia (8,400) PT. KSB Indonesia 8,400 A 8 C.V. Bakti 1,800 A 9 PT. Bina Usaha Mandiri Mi zusawa 10 PT. Tatung Badi Indonesia * A70%B50%50% ** PDCGDCLPD *** ABCD 7,200 A A A B A (8,400) A A A B A B A B B (6,000) A B A B A 2,400 A 4,000 A A A A A A A B A A A B A A B C B B A B A A A B A 7-20
21 *** * 11 PT. Daya Baru Agung 1,200 A 12 P.T. Asama Indonesia Manu facturing A 13 P.T. Baninusa Indonesia A A 14 PT. Pindad Forging & Casti ng Divi. 3,600 B 15 PT. Bara Multi Metalika 3,600 A 16 P.T. Maju Warna Steel 17 P.T. Barata 'Gresik ** 1,800 C GDC B 18 P.T. Pakarti Riken Indonesia 19 P.T. Boma Bisma Indra 20 P.T. Agrindo unit Foundy 21 C.V. Logam Makmur FC A C B A B A A A B A A B B B A A B B B A A (3,600) C B B B B B B B 34,000 A A A B A (2,000) C B B B C 1,200 C B B B B B C C 7-21
22 22 P.T. Aneka Adhilogam Kary a 23 Sinar Industri 24 P.T. Itokoh Ceperindo 25 P.T. Suyuti Sidomaju 26 P.T. Karya Rini 27 P.T. Boja Kurnia 28 P.T. Federal Nusametal 29 P.T. Kyowa Indonesia 30 PT. Honda Prospect Engine Mfg. 31 PT. Edico Utama *** * FC 2,400 A FC 960 A FC FC FC PDC PDC PDC GDC B B B B B B C B 1997 A A A 1,200 A B B C C 600 A C B C C A (3,500) A A 840 A 480 A B B B B A A B A A A B A A A B A B B C B 7-22
23 *** * 32 PT. Inkoasku 700 A LPD 33 PT. Hashiba Indonesia 5 C LPD 34 P.T. Berdikari ** A PDC 35 Steanco Putera Perkasa 36 Tunas Abadi Teknik 37 P.T. Arsimelin Megan Indust ri Cu GDC PDC 480 B B A A B A A A A B B B A B B B B C C C B C C B C C C 7-23
24 7-24
25 7-25
26 7-26
27 7-27
28 7-28
29 7-29
30 7-30
31 7-31
32 /3 221,000/199574,000/ ,700/199541,000/2005 UPT
33 1500 F1 500x350m/m 100kg/ 7-33
34 APLINDO a. b. c. a. b. CAD/CAM c. (FC) () 7-34
35 (FC) (FC, FCD) (FC, FCD) () 7-35
36 ,
37 7-37
38 7-38
39 (kg/)
40
41 7-41
42 A B C 7-42
43 7-43
44 7-44
45
46 7-46
47 ,000 50,000 75,000 7,600 18,800 33,000 30% 40% 50% JICA 7-47
48 Hand pressfoot press NailRivet 1970 REM(Replacement Equipment Manufacturing) 1980 REMOEM REM Jakarta Surabaya 7-48
49 REM 500 mm mm30300mm30mm 7-49
50 OJT Off-JT Capacity Capacity limitation 7-50
51 70 TQCSQC(Statistical Quality Control) 7-51
52 REMO EM 7-52
53 SKD11SKH5157WC-D mm Metal stamping30300tf 7-53
54 Hydraulic press JICA 10 Cottage industry 7-54
55 International brand International market International brand Local market ASEAN Local brand Local market ASEAN 2.9 Local market JICA
56 JICA JICA 7-56
57 JICA 7-57
58 Enginee rtechnicianoperator 7-58
59 Start 7-59
60 ()(JMSA) EngineerTechnician EngineerTechnician 7-60
61 Spcc, t [mm] One process work Compound Work Transfer work Robot work) Progressive work () 7-61
62 () (8) (8) (8) () (8) (2-3) () () () JICA 7-62
63 () () () (8) (8) () (8) (8) IC () () JICA 7-63
64 CICAPINDO
65 Jabotabek JETRO PP, PE, PVC, PS, ABS 9095 PA6, POM, PC, PBT 510 JICA 7-65
66 APINDO
67 7-67
68 OJT APIND O1996 OJTPOLMAN POLMAN 7-68
69 7-69
70 Man to Man Machine 10 JICA MI 7-70
71 7-71
72 (T2) (T1) JICA 7-72
73
74 NC CAD/CAM 7-74
75 PPPEPVCPSABS1996 HDPERp 2,650/kgABSRp 3,500/kg PT.Petrokima Nusantra Indo PE PT.Tripolyta Indonesia PP PT.Chandra Asri PP, PE PT.Polychem Lindo PS POLYRON PT.Pacific Indomas Plastic Indonesia PS STYRON PT.Strindo Mono Indonesia PS PT.Asahimas Subentra Chemical PVC ASNYL JICA POMPBTPCPA6PA
76 JODC QC POLMAN APINDO ITB OJT 7-76
77 JICA 7-77
78 JICA ASEAN ASEAN 7-78
79 JICA 7-79
80 SNI JICA 7-80
81 SNI JICA 7-81
82 7-82
83 7-83
84 Functional Parts Standard Parts Exclusive Parts 7-84
85 7-85
86 7-86
87 JICA 7-87
88 7-88
89 7-89
90 5 7-90
91 Arm(Kick Starter) 7-91
92 7-92
93 7-93
94 JICA (a) 7-94
95 (b) (c) 7-95
96 Resources of information Frequency 1 Client 5 2 Machinery & EQPT supplier 5 3 Book & brochure 3 4 In-house 2 5 Grouping firm 2 6 Educational institution 1 7 Not answerable 1 JICA 7-96
97 7-97
98 7-98
99 7-99
100 7-100
101 7-101
102 )
103
104 Ni-CrCu-Ni-Cr 7-104
105 JODC JODC QDC(Quality, Delivery & Cost) SKS, SKD, SKT, SKH PVD(physical vapor deposition)cvd(chemical vapor deposition) 7-105
106 1) 7-106
107 PMA PMDN27.5% Non-PMA/PMD24% PMDN 11 (27.5%) 19.4 (48.5%) 9.8 (24.5%) 40 PMA 13.4 (34.4%) 19.6 (50.3%) 5.6 (14.4%) 39 Non-PMDN/PMA 32.4 (24.0%) 65.6 (48.6%) 36.6 (27.1%) 135 JICA 2) 7-107
108 43%2 3.3% (23.3%) 99 (36.7%) 145 (53.7%) 116 (43%) 2 (0.7%) 46 (17%) 7 (2. 6%) 270 JICA 7-108
109 3) 29143%
110 61 (41.5%) (48.1%) (40%) (42.1%) (45.8%) (35.9%) (44.2%) 43 9 (31.0%) (41.6%) (43%) 291 JICA 4)
111 18.6%2229.8% %1751.4% % 20.8% (18.6%) 66 (55.9%) 30 (25.4%) 118 (100%) (18.8%) 26 (54.2%) 13 (27.1%) 48 (100%) (26.2%) 34 (52.3%) 14 (21.5%) 65 (100%) 48 (20.8%) 126 (54.5%) 57 (24.7%) 231 (100%) JICA (29.8%) 54 (43.5%) 33 (26.6%) 124 (100%) (34%) 20 (40%) 13 (26%) 50 (100%) (51.4%) 21 (30%) 13 (18.6%) 70 (100%) 90 (36.9%) 95 (38.9%) 59 (24.2%) 244 (100%) JICA 7-111
112 5) AFTA MIDC 33 (41.3%) 27 (33.8%) 23 (28.8%) 17 (21.3%) 11 (13.8%) 12 (15.0%) 3 (3.8%) 80 JICA 7-112
113 6) 60% 1040% (39.2%) (21.1%) (15.6%) (11.0%) (13.1%) 237 (100%) JICA 7-113
114 7) % 36% (61.4%) 75 (36.2%) 54 (26.1%) 52 (25.1%) 50 (24.2%) 46 (22.2%) 35 (16.9%) 28 (13.5%) 12 (5.8%) 5 (2.4%) 4 (1.9%) 3 (1.4%) 7 (3.4%) 209 JICA 7-114
115 7-115
116 7-116
117 7-117
118 7-118
119 Quality Control Flowchart,In-ProcessChecksheet,Intermediate ProcessCheksheet Defective Ratio DO, CHECK, ACTION DO, CHECK ACTION 7-119
120 Final I nspection Production Control Board Control BoardSchedule Control Delivery ControlSchedule Control Check 7-120
121 7-121
122 TPM 7-122
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