DF-755 Parts Catalog(JE)

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1 PARTS CATALOG Duplo Folder DF V-01 (100V) 86V-05 (120V) 86V-03 ( V) March 2008 Revision 0

2 Disposal of Old Electrical & Electronic Equipment This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should not be disposed of as household waste. Please recycle where facilities exist by checking with your local authority or supplier for recycling advice. By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help prevent potential negative effects on the environment and human health. En Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen Dieses Symbol (das Symbol mit dem durchgekreuzten fahrbaren Müllbehälter) zeigt an, dass dieses Produkt in europäischen Länden nicht als Haushaltsmüll entsorgt werden darf. Bitte informieren Sie sich bei Ihren örtlichen Behörden oder bei Ihrem Händler hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu. Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche Gesundheit vorzubeugen. Ge Elimination du matériel électronique et électrique usagé Ce symbole (une poubelle marquée d une croix) indique que dans les pays européens, ce produit ne doit pas être éliminé comme des ordures ménagères. Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou renseignez-vous auprès de votre fournisseur. En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés, vous contribuez à éviter son action nocive potentielle sur l environnement et la santé humaine. Fr Smaltimento di attrezzature elettriche ed elettroniche consumate Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non deve essere buttato nei rifiuti domestici. Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi fornisce consulenza a proposito. Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo corretto), aiuterete a prevenire effetti negativi sull ambiente e sulla salute dell uomo. It Eliminación de residuos de aparatos eléctricos y electrónicos Este símbolo (un cubo de basura tachado) indica que en los países europeos este producto no deberá eliminarse como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaje de este tipo de residuos. Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y reciclaje adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana. Sp 2

3 WEEE information (for Europe) As a minimum the following substances, preparations and components have to be removed from any separately collected WEEE (Waste Electrical and Electronic Equipment). In this parts catalog, these WEEE symbols are appended to corresponding parts in the parts list. WEEE Symbol Battery PCBA Bromides LCD Cables Meaning Batteries PCB s over 10 square centimeters in size. Plastics containing bromides. LCD displays Electric cables In consideration of separate collection, plastics are subdivided into the following categories. In this parts catalog, these abbreviations are appended to corresponding parts in the parts list. If the material contains bromides, the abbreviation is postfixed with an asterisk (*). Example: ABS* acrylonitrile-butadiene styrene plastic (containing bromides) Abbreviation ABS AS BR CR EPDM MMA NBR NR PA PA6 PA66 PBT PC PE PET PF POM PP PPE PPOX PTFE PUR PVC SBR U VC VMQ Category acrylonitrile-butadiene styrene plastic acrylonitrile-styrene butadiene rubber chloroprene rubber ethylene propylene rubber methyl methacrylate nitrile rubber natural rubber polyamide polyamide6 polyamide66 poly (butylene terephthalate) polycarbonate polyethylene poly (ethylene terephthalate) phenol-formaldehyde resin poly (oxymethylene); polyacetal; polypropylene poly (phenylene ether) poly (propylene oxide) polyterafluoroethylene polyurethane poly (vinyl chloride) styrene butadiene rubber urethane rubber vinyl chloride silicon rubber 3

4 INTRODUCTION 1 Electrical Parts Electrical parts are indicated with symbol + number (two or three digits) in this manual. When only one part exists in a category, the part is indicated only by a symbol without a number. Type Symbol Comment Brake BRK When a clutch and brake are integrated, CL/BRK is used. Clutch CL Counter CNT Motor Motor M Fan motor FM Solenoid SL Sensor Photo sensor PS For a discrete photo sensor, e (emitter) or r (receiver) is added at the end. Thermistor TM Other sensors S Sensors with a particular function Switch Power switch PSW Safety switch SSW Other switches SW Board Board PCB Battery BAT Others Circuit breaker CB Fuse F Heater H Inverter INV Lamp LMP LED is used for LED itself and other LEDs on a board. Noise filter NF Resistor R A resistor not mounted on the board. Relay RL Transformer T Temperature fuse TH Resistor R 4

5 2 Environment Consideration 2.1 Recovery of Products Recover/disassemble and recycle or dispose products which are no longer required in accordance with the regulations of respective countries and regions. 2.2 Recovery of Consumables/Parts Recover/disassemble and recycle or dispose consumables/parts which are no longer required in accordance with the regulations of respective countries and regions. Handle the following parts with particular care as they are subject to restrictions in the respective countries or are difficult to sort by material (complex material). Battery LCD Boards Power cords, I/F cables, other cables such as bound-wires, etc. Electrical parts such as sensors, switches, motors, clutches, solenoids, etc. 5

6 本マニュアルでは 電気部品を 記号 + 数字 (2 ~ 3 桁 ) で表しています ただし 製品上で使用している部品が 1 個だけの場合 数字を省略することもあります ブレーキ BRK クラッチとブレーキが一体化している部品は CL/BRK と表します クラッチ CL カウンタ CNT モータ類 モータ M ファンモータ FM ソレノイド SL センサ類 フォトセンサ PS 分離型フォトセンサの場合 e ( 発光 ) r ( 受光 ) を末尾に付加します サーミスタ TM その他のセンサ S 特殊な役割 / 機能を持ったセンサ スイッチ類 電源スイッチ PSW 安全スイッチ類 SSW その他のスイッチ SW 基板類 基板 PCB 電池 BAT その他 サーキットブレーカ CB ヒューズ F ヒータ H インバータ INV ランプ類 LMP LED 単品や基板上に実装されている LED は LED と表します ノイズフィルタ NF 抵抗 R 基板上に未実装の抵抗 リレー RL トランス T 温度ヒューズ TH 6

7 不要となった製品は 各国および地域ごとの条例に沿って回収 / 解体し 再生または廃棄してください 不要となった消耗品 / 部品は 各国および地域ごとの条例に沿って回収 / 解体し 再生または廃棄してください 以下の部品は各国の規制対象または 材質毎に分別することが困難 ( 複合素材 ) なため 特に注意を必要とします 電池 LCD 基板類 電源コード I/F ケーブル 束線などのケーブル類 センサ スイッチ モータ クラッチ ソレノイドなどの電気部品 本マニュアルおよびサービスマニュアル上の電気部品には 共通の シンボル を記載してあります 電気部品を回収 / 解体する際に シンボル をご活用ください 7

8 MEMO 8

9 WEEE information (for Europe)...3 INTRODUCTION TABLE OF CONTENTS /...9 PARTS LIST BELTS...33 LABELS...35

10 COMPONENT WIRING...39 ELECTRICAL PARTS...44 RECOMMENDED PARTS LIST INDEX...54

11 PARTS LIST 11

12 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V C Center press roll センタープレスロール V Pulley プーリ V D Bearing ベアリング V C First press roll 第 1 プレスロール V D Bearing ベアリング V Switching shaft unit 切換軸ユニット V Switch angle R 切換アングル R V Switch angle L 切換アングル L V C Bearing 軸受 V Tension spring バネ T V C Second press roll 第 2 プレスロール V C Compression spring バネ C V Press Lever プレスレバー V Cover フタ V Pillar 柱 V C Tension spring バネ T V D Angle アングル V D Angle アングル V C Idler roll アイドラーロール D Square metal 角メタル V Press release lever プレス解除レバー V Bearing holder ベアリングホルダー WEEE REMARKS 12

13 ,5, ,2,3 No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) QTY JPN USA EU WEEE 1 86V Motor pulley モータプーリ V Motor pulley モータプーリ V Motor pulley モータプーリ V C Motor unit モータユニット V C Motor unit モータユニット V C Motor unit モータユニット V C Paper feed clutch unit 給紙クラッチユニット V Lever レバー V Paper feed pulley unit 給紙プーリユニット V Pulley プーリ V Bushing ブッシュ V Gear unit ギヤユニット V Gear (33T) ギヤ (33T) V Bushing ブッシュ V Pillar 柱 V Collar カラー V C Clutch spring クラッチバネ V D Spring case スプリングケース V Shaft unit 軸ユニット V Tension spring バネ T V C Solenoid ソレノイド V Bracket unit ブラケットユニット V C Pinch roller unit ピンチローラユニット V Screw plate ネジ板 V Wire harness ソレノイド束線ユニット V Plate プレート REMARKS 13

14 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V-9247 Stacker gear unit スタッカーギヤユニット V-1205 Gear ギヤ V Stacker shaft スタッカー軸 V D Collar 軸受 V Stacker pulley unit ST プーリユニット V Pulley プーリ V Bushing ブッシュ V Shaft 軸 V C MB Belt MB ベルト V D Roller コロ WEEE REMARKS 14

15 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Paper feed plate unit 給紙板ユニット V Paper feed plate 給紙板 V B Paper separator plate サバキ板 V B Backward stopper 植毛シート V D Paper guide R unit ペーパーガイド R ユニット V D Paper guide L unit ペーパーガイド L ユニット V C Set screw セットネジ V Bracket ブラケット V C Metal, Spacer カラー H C Sleeve スリーブ V Shaft 軸 V Plate 板 V D Metal, Spacer カラー V Shaft 軸 V B Paper sensor unit 反射式センサ V Scale label スケール銘板 V Tube L チューブ L V Tube S チューブ S WEEE REMARKS 15

16 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Slant adjust screw 斜行ネジ V Washer 座金 V Compression spring バネ C V Angle アングル V Cover plate カバー板 V Plate 板 V Collar カラー V Washer 座金 V Hinge lot unit ヒンジロットユニット V Collar カラー V Z-shaped, Collar Z V Shaft 軸 V Bracket ブラケット V Shaft 軸 V Roller コロ V Lever レバー V Magnet unit マグネットユニット V Shaft 軸 V Auxiliary paper feed plate unit 給紙補助板ユニット V Auxiliary paper feed plate 給紙補助板 Cushion rubber クッションゴム V Slant adjust label 折りズレ調整銘板 WEEE REMARKS 16

17 7 16 9, QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V C Lever レバー V C Tension spring バネ T V D X-shaped, Collar X V D Z-shaped, Collar Z V D Angle アングル V Lever レバー V Screw with knob ノブ付ねじ V X-shaped, Collar X V Paper feed pressure nameplate 給紙圧銘板 V Paper feed pressure nameplate 給紙圧銘板 V Tension spring バネ T V D Tension spring バネ T V Lever レバー V Collar カラー V D Angle アングル V Spacer スペーサー WEEE REMARKS 17

18 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU D Collar 軸受 D Pivot suspension 自動調心軸受 V Paper feed gate, lower 給紙口下 V Paper feed gate, upper 給紙口上 V Sheet シート H C Rib リブ V Anti-static brush strip 除電ブラシ V D Pillar 柱 V D Gear (42T) ギヤ (42T) V Paper feed shaft 給紙軸 V A Rubber wheel unit ゴムワ Unit V A Rubber wheel unit ゴムワ Unit V Guide plate unit ガイド板ユニット V Guide plate ガイド板 V Shaft 軸 V Knob ツマミ V Shaft 軸 V Paper feed gate unit, upper 給紙口ユニット WEEE REMARKS 18

19 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Shaft 軸 V Bearing ベアリング V Lever unit レバーユニット V Guide plate unit ガイド板ユニット WEEE REMARKS 19

20 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Reinforcement plate 補強板 V Guide plate ガイド板 V Shaft 軸 V D Compression spring バネ C V Channel チャンネル V Paper separator base サバキベース V Shaft 軸 V A Paper separator table unit サバキ台ユニット V Paper separator table サバキ台 H A Paper separator 紙サバキ V Switch cover スイッチカバー V-7009 Switch bracket スイッチブラケット V B Micro switch unit 3 マイクロ SW ユニット WEEE REMARKS 20

21 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V First folding plate 折込板 V Guide plate 1 ガイド板 V Spacer スペーサー V Side spacer 1 サイドスペーサー V Screw shaft 1 ネジ軸 V D Bearing, Bush 軸受 V Guide block unit ガイドブロックユニット V Guide block ガイドブロック V D Bearing, Bush 軸受 V D Bushing 軸受 V Compression spring バネ C V D Half nut ハーフナット V Stopper ストッパ V Top cover 1 上カバー V Adjustor nameplate アジャスター銘板 V Knob unit ツマミユニット V Pull nameplate 引キ銘板 V Scale label スケール銘板 V Scale label スケール銘板 V Corner guide コーナーガイド WEEE REMARKS 21

22 No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) QTY JPN USA EU 1 86V Second folding plate 折込板 V Guide plate 2 ガイド板 V Spacer スペーサー V Side spacer 2 サイドスペーサー V Screw shaft 2 ネジ軸 V D Bearing, Bush 軸受 V Guide block unit ガイドブロックユニット V Guide block ガイドブロック V D Bearing, Bush 軸受 V D Bushing 軸受 V Compression spring バネ C V D Half nut ハーフナット V Stopper ストッパ V Flap adjust plate 切換調整板 V Top cover 上カバー V D Y-shaped, Collar Y V Knob unit ツマミユニット V Pull nameplate 引キ銘板 V Adjustor nameplate アジャスター銘板 V Lever レバー V Knob ツマミ V Operation label ダイレクション銘板 V Scale label スケール銘板 V Scale label スケール銘板 V Lock label ロック銘板 WEEE REMARKS 22

23 No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) QTY JPN USA EU 26 86V Corner guide コーナーガイド WEEE REMARKS 23

24 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Angle アングル V Stacker plate スタッカープレート V Bracket R ブラケット R V Bracket L ブラケット L V C Flat belt 平ベルト V ST shaft ST シャフト V D Roller コロ V Lever unit 1 レバーユニット V Lever unit 2 レバーユニット V Shaft 軸 V D Collar 軸受 V Plate 板 V Shaft 軸 V Roller コロ V Lever R レバー R V Lever L レバー L V D Z-shaped, Collar Z V Reject guide unit, top 排紙ガイド上ユニット V Disk 円板 V Guide plate unit 1 ガイド板ユニット V Guide plate ガイド板ユニット V Anti-static brush strip 除電ブラシ V Guide 紙押エ V Collar カラー V Reject guide unit, bottom 排紙ガイド下ユニット WEEE REMARKS 24

25 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 26 86V Plate spring 板バネ V Bracket ブラケット V Insulating sheet 絶縁シート V B PT sensor PT センサ V B LED sensor LED センサ V Mylar シート V Sensor cover センサーカバー WEEE REMARKS 25

26 16, QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Paper receiving plate unit 紙受板ユニット V Paper receiving plate 紙受板 V Slide plate スベリ板 V Stopper ストッパー V C Guide plate ガイド板 V C Slide plate スライド板 V D Pillar 柱 V Top cover トップカバー V Z-shaped, Collar Z V Collar カラー V Pillar 柱 V Cover R カバー R V Cover L カバー L V Cover open nameplate 注意銘板 V Rubber plate ゴム板 V Warning label 注意銘板 V Warning label 注意銘板 V Pillar 柱 V Stacker label スタッカー銘板 WEEE REMARKS 26

27 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Control panel 操作パネル V Start button スタートボタン V Stop button ストップボタン V Clear button クリアボタン V B Control panel base 操作パネル PWB ユニット V Flat cable フラットケーブル V Panel base パネルベース V Panel bracket パネルブラケット V Shaft 軸 V Control panel nameplate 操作パネル銘板 V Control panel nameplate 操作パネル銘板 V Plate プレート WEEE REMARKS 27

28 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Frame R フレーム R V Frame L フレーム L V Bottom plate 電源ベース V Sub frame L 補強板 L V Stay ステー V Sub frame R 補強板 R V Cover 電装カバー V Slider スライダー V P roll cover Pロールカバー V Bracket ブラケット V Pillar 柱 V D Pillar 柱 V Rubber cushion ゴムクッション V Pillar 2 柱 V Rubber leg ゴム脚 V Blind plate 目隠し板 V B Main unit メインユニット V D Angle アングル V Shaft 軸 V Switch cover スイッチカバー V-7009 Switch bracket スイッチブラケット V B Micro switch unit 1 マイクロ SW ユニット V B Micro switch unit2 マイクロ SW ユニット WEEE REMARKS 28

29 6,7,8 9,10, , ,18, , QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Plate プレート V Bracket L ブラケット L V B Fuse ヒューズ V B Fuse ヒューズ V Fuse holder ヒューズホルダー V B Noise filter トランスユニット V B Noise filter トランスユニット V B Noise filter トランスユニット V Power cord unit 電源コード V Power cord unit 電源コード V Power cord unit 電源コード V B AC motor drive unit AC モータ駆動ユニット V B AC motor drive unit AC モータ駆動ユニット V Collar 支柱 V SW bracket SW ブラケット V Locker switch ロッカースイッチ V B Condenser unit コンデンサユニット V B Condenser unit コンデンサユニット V B Condenser unit コンデンサユニット V Bracket R ブラケット R V Center pin センターピン V Inlet インレット WEEE REMARKS 29

30 7, ,3, QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Stacker nameplate スタッカー銘板 V Rating label 定格銘板 V Rating label 定格銘板 V Rating label 定格銘板 V FCC label FCC 銘板 V WEEE label WEEE 銘板 V Fuse label ヒューズ銘板 V Fuse label ヒューズ銘板 V Fuse warning label ヒューズ注意銘板 V Fuse warning label ヒューズ注意銘板 V Warning label 警告銘板 V Earth label アース銘板 WEEE REMARKS 30

31 Be sure to read this manual prior to use. Please leave this manual at the site of use for easy reference. Be sure to read this manual prior to use. Please leave this manual at the site of use for easy reference. DF Duplo Folder DF-755 DF-755 [220 to 240 V] INSTRUCTION MANUAL Duplo Folder DF-755 [220 to 240 V] INSTRUCTION MANUAL 7 8 QTY No. PART No. RANK DESCRIPTION (E) DESCRIPTION (J) JPN USA EU 1 86V Guide plate unit ガイド板ユニット V Instruction manual 取扱説明書 V Instruction manual 取扱説明書 V Instruction manual 取扱説明書 V Power cord unit 電源コード V Power cord unit 電源コード V Power cord unit 電源コード V Scale label スケール銘板 WEEE REMARKS 31

32 MEMO 32

33 BELTS 13J-P10D0-0 33

34 Ejection gate / Paper receiving tray 86V FLAT BELT 86V PAPER FEED CLUTCH UNIT 86V MB BELT 34 86V-70020, 86V-70030, 86V Motor pulley The motor pulley in the figure is 86V

35 LABELS 35

36 DF Labels (100 V) / 86V-93600

37 Labels (120 V) / (120 V) V Pull nameplate 86V Paper feed plate unit 86V Warning label 86V Cover open nameplate 86V Scale nameplate 86V Top cover 1 86V Control panel nameplate V Adjuster nameplate 86V Lock nameplate V Top cover 10 86V Top cover V Stacker nameplate 86V Paper size plate V Scale nameplate 2 86V Pull nameplate 86V Adjuster nameplate Apply the label along the left edge. 86V Frame L Apply the label just above the screw hole V Rating label 86V FCC label 86V Frame R 86V Auxiliary paper feed plate unit 86V Slant adjust label 86V Earth label 86V Sub frame R 86V Fuse label V Sub frame R 86V Cover 86V Fuse warning label 86V Stacker label 86V Frame R 86V Paper feed pressure nameplate

38 Labels ( V) / ( V) V Pull nameplate 86V Warning label 86V Cover open nameplate 86V Scale nameplate 86V Control panel nameplate 86V Paper feed plate 86V Top cover V Adjuster nameplate 86V Lock nameplate V Top cover 10 86V Top cover V Scale nameplate 2 86V Pull nameplate 5 86V Paper size plate V Adjuster nameplate 86V Stacker nameplate Apply the label along the left edge. 86V Frame L 3 3 Apply the label just above the screw hole V Rating label V WEEE label 86V Frame R 86V Earth label 86V Sub frame R 86V Fuse label 86V Auxiliary paper feed plate unit 86V Slant adjust label V Sub frame R 86V Cover 6 86V Fuse warning label 86V Paper feed pressure nameplate 86V Frame R

39 COMPONENT WIRING 39

40 MEMO 40

41 Component Wiring (100V) / 接続配線図 (100V) 86V-7120 Inlet 86V-7128 Power cord unit 86V-7118 Fuse 86V-7105 Paper sensor unit 86V-8117 Sensor wire harness 86V-8013 PT sensor 86V-8010 LED sensor 86V-7126 Control panel base 86V-7117 Fuse holder 86V-7122 AC cord unit 86V-7121 AC power wire harness 86V-7127 Flat cable 86V-7116 Locker switch 86V-7131 Microswitch unit3 86V-7106 Microswitch unit1 86V-7107 Microswitch unit2 86V-7123 AC wire harness 86V-7132 Sensor wire harness 86V-8107 Main unit 86V-7125 DC power wire harness 86V-7108 AC motor drive unit 86V-7124 Solenoid wire harness 86V-7104 Solenoid unit 86V-7110 Transformer 86V-7101 Motor unit 86V-7113 Condenser unit 86V-7110 Transformer 41

42 Component Wiring (120V) / 接続配線図 (120V) 86V-7120 Inlet 86V-7129 Power cord unit 86V-7118 Fuse 86V-7105 Paper sensor unit 86V-8117 Sensor wire harness 86V-8013 PT sensor 86V-8010 LED sensor 86V-7126 Control panel base 86V-7117 Fuse holder 86V-7122 AC cord unit 86V-7121 AC power wire harness 86V-7127 Flat cable 86V-7116 Locker switch 86V-7131 Microswitch unit3 86V-7106 Microswitch unit1 86V-7107 Microswitch unit2 86V-7123 AC wire harness 86V-7132 Sensor wire harness 86V-8107 Main unit 86V-7125 DC power wire harness 86V-7108 AC motor drive unit 86V-7124 Solenoid wire harness 86V-7104 Solenoid unit 86V-7111 Transformer 86V-7102 Motor unit 86V-7114 Condenser unit 86V-7111 Transformer 42

43 Component Wiring ( V) / 接続配線図 ( V) 86V-7120 Inlet 86V-7130 Power cord unit 86V-7119 Fuse 86V-7105 Paper sensor unit 86V-8117 Sensor wire harness 86V-8013 PT sensor 86V LED sensor 86V-7126 Control panel base 86V-7117 Fuse holder 86V-7122 AC cord unit 86V-7121 AC power wire harness 86V-7127 Flat cable 86V-7116 Locker switch 86V-7131 Microswitch unit3 86V-7106 Microswitch unit1 86V-7107 Microswitch unit2 86V-7123 AC wire harness 86V-7132 Sensor wire harness 86V-8107 Main unit 86V-7125 DC power wire harness 86V-7109 AC motor drive unit 86V-7124 Solenoid wire harness 86V-7104 Solenoid unit 86V-7112 Transformer 86V-7103 Motor unit 86V-7115 Condenser unit 86V-7112 Transformer 43

44 ELECTRICAL PARTS 44

45 PCB2 PCB1 PSW1 SYMBOL PART No. DESCRIPTION (E) DESCRIPTION (J) REMARKS PCB1 86V Main unit PCB2 86V Control panel base PSW1 86V Locker switch 45

46 SW2 SW3 SL1 SYMBOL PART No. DESCRIPTION (E) DESCRIPTION (J) REMARKS SL1 86V Solenoid unit SW2 86V Micro SW unit 1 SW3 86V Micro SW unit 2 46

47 M1 PCB3 Condenser unit T1 F1 SYMBOL PART No. DESCRIPTION (E) DESCRIPTION (J) REMARKS M1 86V V V PCB3 86V V F1 86V V T1 86V V V V V V Motor unit AC motor drive unit Fuse Transformer Condenser unit 47

48 SW1 PS1 SYMBOL PART No. DESCRIPTION (E) DESCRIPTION (J) REMARKS SW1 86V Micro SW unit 3 PS1 86V Paper sensor 48

49 PS2r PS2e SYMBOL PART No. DESCRIPTION (E) DESCRIPTION (J) REMARKS PS2r, 86V LED sensor PS2e 86V PT sensor 49

50 RECOMMENDED PARTS LIST 50

51 Recommended Parts (Rank A) / PART No. DESCRIPTION (E) DESCRIPTION (J) SECTION INDEX REMARKS 12H Paper separator table unit H Paper separator V Rubber wheel unit V Rubber wheel unit 7 12 Recommended Parts (Rank B) / PART No. DESCRIPTION (E) DESCRIPTION (J) SECTION INDEX REMARKS 86V Paper sensor unit V Micro switch unit V Micro switch unit V AC motor drive unit V AC motor drive unit V Noise filter V Noise filter V Noise filter V Condenser unit V Condenser unit V Condenser unit V Fuse V Fuse V Control panel base V Micro switch unit V LED sensor V PT sensor V Main unit V Paper separator plate V Backward stopper 4 4 Recommended Parts (Rank C) / PART No. DESCRIPTION (E) DESCRIPTION (J) SECTION INDEX REMARKS 12H Sleeve V Center press roll V First press roll V Second press roll V Idler roll V Compression spring V Set screw V Metal, Spacer V Lever V Tension spring V MB Belt V Guide plate V Tension spring V Flat belt V Pinch roller unit V Slide plate V Motor unit V Motor unit V Motor unit V Solenoid H Rib V Bearing V Paper feed clutch unit V Clutch spring

52 Recommended Parts (Rank D) / PART No. DESCRIPTION (E) DESCRIPTION (J) SECTION INDEX REMARKS Pivot suspension V Gear (42T) V Paper guide R unit V Paper guide L unit V Metal, Spacer V Compression spring V Half nut V X-shaped, Collar V Y-shaped, Collar V Z-shaped, Collar V Z-shaped, Collar V Bearing V Bearing V Bearing, Bush V Angle V Angle V Pillar V Roller Spring case Square metal V Tension spring V Bearing, Bush V Bushing Collar V Bearing Sub component for 86V

53 MEMO 53

54 INDEX 54

55 PART No. SECTION INDEX No. PART No. SECTION INDEX No. PART No. SECTION INDEX No V V V V H V H V H V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V

56 PART No. SECTION INDEX No. PART No. SECTION INDEX No. PART No. SECTION INDEX No. 86V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V H V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V

57 MEMO 57

58 86V-P10D0

59 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) OE-1856 File No. # : P1856 (86V-8007) Date : February 2009 Model : DF-755 (86V-03,05) Unit : Paper feed table Subject : Changing of cover plate Purpose : Interference Implementation : Lot No. 003 S/N # In rare cases, the cover of the paper feed plate touches to the components of the stacker section and interferes with the movement of the paper feed plate. To resolve this problem, the shape of the cover plate was changed. The new part kept compatibility up completely. Former part No. New part No. Description Qty. Compatibility Unit As sy. 86V V Cover plate 1 YES Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call service department.

60 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) OE-1858 File No. # : P1858 (86V-8010) Date : March 2009 Model : DF-755 (86V-03,05) Unit : First folding plate Subject : Changing of fixing holes Purpose : Correction Implementation : Lot No. 004 S/N # In first folding plate s ection, fixing holes on to p c over 1 d id n ot align with the sc rew holes on guide plate. The fixing holes on top cover 1 were changed to the correct positions. The new part has kept compatibility up completely. Compatibility Former part No. New part No. Description Qty. Unit As sy. 86V V Top cover 1 1 YES Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call service department.

61 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) OE-1855 File No. # : P1855 (86V-8001) Date : February 2009 Model : DF-755 (86V-03,05) Unit : Paper feed table Subject : Changing of backward stopper Purpose : Parts discontinue Implementation : Lot No. 010 S/N # Due to the backward stopper (sheet) being discontinued, the new type of backward stopper was added. There is no difference for quality between former type and new type of backward stopper. Former part No. New part No. Description Qty. Compatibility Unit As sy. 86V V Paper feed plate unit (*) 1 YES V V Backward stopper 1 YES (*) Revising of part number according to change of component. Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call service department.

62 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) OE-1857 File No. # : P1857 (86V-8009) Date : March 2009 Model : DF-755 (86V-03,05) Unit : Paper feed table Subject : Changing of material for shaft Purpose : Durability Implementation : Lot No. 004 S/N # In some cases, surface of the shaft is scratched by fixing screw and the movement of side guide is interfered. To resolve this problem, the shaft was changed to harder material. Compatibility Former part No. New part No. Description Qty. Unit As sy. 86V V Shaft 1 YES Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call service department.

63 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) EO-1862 File No. # : P1862 (86V-8016) Date : March 2009 Model : DF-755 (86V-03,05) Unit : Second folding plate Subject : Changing of fixing holes Purpose : Correction Implementation : Lot No. 006 S/N # In second folding plate section, fixing holes on top cover 2 did not align with the screw holes on guide plate. The fixing holes on top cover 2 were changed to the correct positions. The new part has kept compatibility up completely. Compatibility Former part No. New part No. Description Qty. Unit Assy. 86V V Top cover 2 1 YES Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call service department.

64 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) OE-1860 File No. # : P1860 (86V-8013) Date : March 2009 Model : DF-755 (86V-03,05) Unit : Paper feed table Subject : Changing of collar Purpose : Assembly Implementation : Lot No. 006 S/N # To improve efficiency of assembly, collar used for paper feed table was changed as follows. 1. Material In some case, collar wrapped when it is attached with strong torque, because the collar is made of plastic. To improve durability, the material was changed. 2. Size of hole There was no gap between the screw (M4) and hole on collar (4.0mm). To improve assembly, the size of hole on collar was increased (4.4mm). Compatibility Former part No. New part No. Description Qty. Unit Assy. 86V V Collar 2 YES Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call service department.

65 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) EO-1863 File No. # : P1863 (86V-8005, 9024) Date : March 2009 Model : DF-755 (86V-03,05) Unit : Control panel Subject : Changing of components Purpose : Adjustment Implementation : in the text Operation panel P.W.B. unit has a volume knob for adjusting the brightness of LCD. To improve the operation of adjustment, position of the volume knob was changed and according to this changing, the shape of the panel base was changed also. The new parts have kept compatibility up by set. Former part No. New part No. Description Qty. Compatibility Unit Assy. Implementation 86V V Panel base 1 YES Lot No. 003 (*) S/N # V V Control panel P.W.B. unit YES Lot No. 012 (*) S/N # (*) Because of reason for parts procuring, production lots for implementation are different. Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call service department.

66

67 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) EO-1861 File No. # : P1861 (86V-8015) Date : March 2009 Model : DF-755 (86V-03,05) Unit : Bearing support lever Subject : Changing of shape Purpose : Set up for machine Implementation : Lot No. 006 S/N # To improve the operation of set up for machine, shape of bearing support lever was changed as follows. 1. Part of lever interferes with the movement of the switch cover and locks. To resolve this problem, the shape was changed. 2. To move the lever smoothly, the bracket was changed. Former part No. New part No. Description Qty. Compatibility Unit Assy. 86V V Bracket R 1 YES V V Bracket L 1 YES Note: This is not a free upgrade. Replace parts only if necessary. For more information contact call service department.

68 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) OP-1884 File No. # : P1884 (86V-9028) Date : April 2009 Model : DF-755 (86V-03,05) Unit : Gear Subject : Changing of material, shape Purpose : Manufacturing Implementation : Lot No. 016 S/N # Measures for existing machines: Parts supply : The material and shape of the driving conveyance gear has changed. Shaft remains the same. Former part No. New part No. Description Qty. Compatibility Unit Assy. 86V V Stacker gear unit (*) 1 YES V V Gear 3 YES (*) Revision of part number according to the change of component. Page 1 of 1

69 Duplo USA Corporation 3050 South Daimler Street Santa Ana, CA Office: (949) Fax: (949) OP-1883 File No. # : P1883 (86V-9029) Date : April 2009 Issues by : Hiroyuki Ubukata Model : DF-755 (86V-03,05) Unit : Detection switch Subject : Changing of switch bracket Purpose : Assembly Implementation : Lot No. 016 S/N # Measures for existing machines: Parts supply : In order to correct the adjustment of the top cover switch, the bracket has been changed. Compatibility Former part No. New part No. Description Qty. Unit Assy. 86V V Switch bracket 3 YES Page 1 of 2

70 Page 2 of 2

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