Covered Models Regarding the features and operation of the unit, the service guide describes the items which are different from those of the service m

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1 Marine type Container Refrigeration Unit Service Manual Parts List Optional Functions LXE10E-A18 TR03-02

2 Covered Models Regarding the features and operation of the unit, the service guide describes the items which are different from those of the service manual. NO. Item Different points from service manual Maintenance and Repair 1 Tightening lever for control box cover Quick-lock lever type 2 MODE Key (Display panel) Refer to the details in the following pages. 3 Debumidification function Refer to the details in the following pages. 4 Electronic type temperature recoder Refer to the details in the following pages. (Rechargable type) 5 Cable clamp bracket Provided. 6 Communication MODEM Provided. 7 Temperature setting range For the marked items, refer to the details in the following pages. 1

3 *Diffirences from standard model service manual (TR01-09) are marked with CONTENTS SAFETY PRECAUTIONS Danger 3 Warning 4 Caution5 1. BASIC OPERATION Operation range Names of components Operation of refrigeration unit Starting operation Checking during operation Maintenance after operation Basic operation of electric controller Control panel Operation procedure Current (Operation state) indication mode Operation setting mode Battery mode G-SET operation and manual defrost operation Operation mode and control DATA OF REFRIGERATION UNIT Main specifications Names of components Outside Inside Control box Set point of functional parts and protective devices Operation pressure and running current OPERATION MODES AND CONTROL Frozen operation Chilled and partial frozen operation Defrosting operation Common control ELECTRONIC CONTROLLER Function Operation procedure Operation procedure flow chart Mode operation procedure Alarm display and back-up function Alarm list Alarm code list during PTI(Pre-Trip Inspection) Back-up function code with sensor malfunction Battery Specifications of battery Battery replacement date Battery replacement procedure Information interchange with personal computer Data logging Software configuratioin Inspection procedure of the electronic controller Controller replacement and initial setting Controller replacement Initial setting of controller Optional PTI(Pre-Trip Inspection) AND PERIODIC INSPECTION Inspection item Automatic PTI(Pre-Trip Inspection) Short PTI (S.PTI) Full PTI (F.PTI) Alarm list during PTI(Pre-Trip Inspection) Manual check (M.CHECK) CHARTLESS FUNCTION Chart indication mode Temperature record scroll indication function Alarm record scroll indication function Chartless code display function P code H code d code List of chartless code MAIN COMPONENTS AND MAINTENANCE Components related with refrigeration circuit Scroll compressor Air-cooled condenser and evaporator Fusible plug Dryer Liquid/moisture indicator Electronic expansion valve Suction modulation valve Solenoid valve Discharge pressure regulating valve Check valve High-pressure switch (HPS) Low pressure transducer (LPT) High pressure transducer (HPT) Fan and fan motor PT and CT board Maintenance service Collection of refrigerant Installation and removal of gauge manifold Automatic pump down Replacement and charge of refrigerant Vacuum dehydrating OPTIONAL DEVICES Electronic temperature recorder USDA receptacle and sensor Trans FRESH TROUBLESHOOTING Refrigeration system and electrical system Alarm codes on electronic controller Troubleshooting for automatic PTI Diagnosis based on the recording chart Emergency operation Emergency operation of controller Short circuit operation of controller Emergency operation of electronic expansion valve Emergency operation of suction modulating valve Emergency operation of supplyf creturn air temperature sensors (optional) APPENDIX Standard tightening torques for bolts Standard tightening torques for flare nuts Resistance of motor coil and solenoid valve coil HFC134a, temperature-vapor pressure characteristics table Temperature conversion table and temperature sensor (SS/RS/DSS/DRS/RSS/RRS/EIS/EOS/SGS/ AMBS) characteristics table Temperature conversion table and temperature sensor(dchs) characteristics table High pressure transducer characteristics table Low pressure transducer characteristics table Piping diagram Pilot lamps and monitoring circuit Schematic wiring diagram Stereoscopic wiring diagram

4 CONTENTS 1. NAMES OF COMPONENTS Outside Inside 6 2. BASIC OPERATION OF ELECTRONIC CONTROLLER Control panel 7 3. OPERATION PROCEDURE Operation procedure flow chart 8 4. G-SET OPERATION/AUTOMATIC PUMP DOWN OPERATION MODE/DEHUMIDIFICATION ON-A OFF SETTING 9 5. DEHUMIDIFICATION CONTROL SETTING Description of setting Dehumidification control TEMPERATURE SENSOR Sensor calibration AUTOMATIC PUMP DOWN CABLE CLAMP BRACKET MANUAL CHECK SELECTION MODE ELECTRONIC TEMPERATURE RECORDER APPENDIX Refrigerant piping diagram Schematic wirring diagram Stereoscopic wiring diagram 21 3

5 CAUTION Before starting the unit, run the generator. Securely close the control box cover and the temperature recorder box cover (optional). Otherwise, It will cause water entry. Temperature recorder box cover Control box cover Quick-lock lever 4

6 1. NAMES OF COMPONENTS 1.1 Outside 1 q Reheat coil solenoid valve (RSV) 5

7 1.2 Inside q Reheat coil w USDA Receptacle e Personal computer port receptacle 6

8 2. BASIC OPERATION OF ELECTRONIC CONTROLLER 2.1 Control panel Name and function of each components q t y u i w e r o!0 COMP. DEFROST INRANGED HUMID SUPPLY RETURN ALARM R.H. OVER SP+5 C INRANGE 1 2 UNDER SP 5 C 3 1 HOURS DAYS DECOS b DAIKIN ELECTRONICCONTAINER OPERATION SYSTEM C / F %R H Operation key SUPPLY LED (Lights when "supply air temperature" is indicated.) RETURN LED (Lights when "return air temperature" is indicated.) ALARM LED (Lights alarm is generated.) R.H.LED (Lights when "relative humidity" is indicated.) COMP.LED (Lights when the compressor is running.) DEFROST LED (Lights when the unit is under the defrosting operation.) IN RANGE LED (Lights when the control temperature is in range.) DE-HUMID.LED (Lights when the controller is the dehumidification control optional.) Temperature base (Used for the graphic chart indication on the LCD.) Time base (Used for the graphic chart indication on the LCD.) Function of operation key MODE M MODE Key Shift from "Current indication mode" G-SET operation." / Automatic pump down mode / Dehumidication ON-A OFF setting. Note: When the dehumidification ON-A OFF is set to ON, G-Set operating mode will be skipped. 7

9 3. OPERATION PROCEDURE 3.1 Operation procedure flow chart S When no power supply Power OFF Non operation for 30 sec. 3 Battery mode, Operation Condition Setting with back-up battery (Set Point Temperature C / Humidity %, / Defrost Internal) Circuit Breaker ON Unit OFF I/O ON I/O OFF Difference from standard model Circuit Breaker OFF after setting change ( I/O OFF when no settig change) All indication light on (for 3 sec.) Starting preparation (for 18 sec.) for 3 sec. for 3 sec. for 3 sec. for 3 sec. for 3 sec F. PTI Optional Basic Optional Container S. PTI Function Function Condition I.D & Time M. CHECK Setting Setting Setting Setting S 1 Current indication (Operation state) 2 Operation Setting (Set Point Temperature C, Humidity %, Defrost Internal) or non operation for 5 min. 9 Sensor Indication or non operation for 5 min. 10 Temperature Record Scroll 11 Alarm Record Scroll MODE M G-SET operation The energy consumption reducing operation MODE M 4 Automatic pump down MODE M 4 Dehumidification ON-A OFF setting CHART MODE M CHART 7 Chart Indication 17Logging data can be down loaded even when the power supply OFF, the unit OFF or the unit in operation. To down load the data during the power supply OFF, press the S key for using the wake-up battery. I/O Unit On / Off key S S key Select key Enter key CHART 8 / Chart key Difference from standard model 8

10 4. G-SET OPERATION/AUTOMATIC PUMP DOWN OPERATION MODE/DEHUMIDIFICATION ON-A OFF SETTING The energy consunption reducing operation during G-SET operation, automatic pump down operation collecting refrigerant to the liquid receiver and dehumidification ON-A OFF setting are executed. All indication light on (for 3 sec.) Starting preparation (for 18 sec.) 1 Current indication (Operation state) MODE M MODE M G-SET operation Automatic pump down operation / Dehumidification ON-A OFF setting. MODE M Press the key in current indication mode to go to G-SET operation / Automatic pump down operation / Dehumidification ON-A OFF setting. After the automatic pump down is completed, the pump down status is maintained until the power supply is turned off. MODE M Pressing the key changes the mode between G-SET operation and automatic pump down / Dehumidification ON-A OFF setting. The set point can be set by using key or key. Note: When the dehumidification ON-A OFF is set to ON, G-Set operating mode will be skipped. 9

11 Setting item LED panel LCD panel Setting method Current indication mode MODE M ON, OFF dispoff Select ON by using G-SET operation or key, and press the key to determine the setting. MODE M MODE M ON, OFF P down Select "ON" by using key and key, Automatic pump down operation and press the key to determine the setting. MODE M OFF, ON-A dhu Select "ON-A" by using key and key, Dehumidification ON-A OFF setting and press the key to determine the setting. Note) Refer to the detail of automotic pump down function in the "8.3, (2)" of Service manual. CAUTION 1 To apply the humidification control, be sure to set "ON-A". 2 ON/OFF of the reheating coil and DE-HUMID LED lit/unlit are not synchronous. 3 When the dehumidification ON-A OFF is set to ON, G-Set operating mode will be skipped. 10

12 5. DEHUMIDIFICATION CONTROL SETTING This unit features the dehumidification function. Therefore, it is necessary to set whether the dehumidification control is to be executed or not according to the cargo to be transferred. You can set whether the dehumidification control is to be executed or not by operating the display panel of controller (DECOS c). 5.1 Description of setting Whether the dehumidification control is to be executed or not is switched over according to the setting of dehumidification control parameter "dhu" under the "4. G-SET operation / Automatic pump down operation mode / Dehumidification ON-A OFF setting" Dehumidification control Setting of dehumidification control "dhu" DE-HUMID LED Remarks To execute ON-A (Applied) ON Case of the unit without the humidity sensor Not to execute off (Not applied) OFF Note) Dehumidification ON-A OFF setting can be changed by "Optional function setting mode" also. (Refer "13. OPTIONAL FUNCATION SETTING MODE" to of Service manual "TR01-09.") CAUTION 1 ON/OFF of the reheating coil and DE-HUMID LED lit/unlit are not synchronous. 2 To apply the humidification control, be sure to set "ON-A". 11

13 5.2 Dehumidification control If reheat coil (Optional) is equipped: The unit have dehumidification control by a reheat coil, which is under the evaporator coil. In dehumidification, the Reheat Solenoid Valve (RSV) opens to give high pressurized refrigerant to reheat coil. The "DEHUMID" LED lamp will light up. 12

14 6. TEMPERATURE SENSOR 6.1 Sensor calibration (Example) 1st 2nd 3rd 4th Supply and Return air sensor (SS/RS/DSS/DRS) q Prepare the ice bath w Cut the binding of each sensor and put them into the ice bath e Turn on the unit and display "Sensor calibration (CAL)" in "Manual Check" mode in r Press the key to calibrate 4 sensors *Be sure to check the ice bath temperature is 0 degc. t Controller LED segments display the result of calibration <Display> 1 st : Supply air sensor (SS) 2 nd : Return air sensor (RS) 3 rd : Data recorder sensor for Supply air (DSS) 4 th : Data recorder sensor for Return air (DRS) <Result> : Sensor accuracy is normal; The reading of the sensor is within 1.0deg C. Offset figure is memorized in order to record accurate control/recording. : Sensor accuracy is out of +/-1.0deg C. The sensor shall be malfunction. (Replacement is required.) SS : Normal RS : Normal DSS : Abnormal DRS : Abnormal 13

15 7. AUTOMATIC PUMP DOWN An automatic pump down system is applied to the unit to prevent the unit operation from extra decreasing of low pressure due to pump down operation or burning of scroll compressor due to close stop valve. (1) Controller operation MODE Press the M key twice to select the pump down mode, then, the LCD indicates "P down". Select "ON" by using key or key, and press the key to start the automatic pump down operation. Current indication mode (Operation condition ndication) MODE M G-set mode (Energy saving setting)1 MODE M Pump down operation MODE M Dehumidification ON-A OFF setting Fig. 1 MODE M 1: When the dehumidification ON-AoOFF is set to ON, G-Set operating mode will be skipped. Controller indication Pump down mode Pump down completed COMP. DEFROST IN RANGE DE-HUMID. SUPPLY RETURN ALARM R.H. C F SET 8 CHERT / / DISPLAY I ON/OFF /O S SELECT UP DOWN ENTER/ESC COMP. DEFROST IN RANGE DE-HUMID. SUPPLY RETURN ALARM R.H. MANUAL UNIT MANUAL DISPLAY SELECT G SET DEFROST ON/OFF DISPLAY SELECT G SET DEFROST Press key to start pump down C F 8 CHERT SET SELECT UP UNIT ON/OFF DISPLAY / / ON/OFF I/O S DOWN ENTER/ESC When the pump down operation is completed, the unit becomes stop state. When the pump down operation is ended abnormally, "E201" (pump down malfunction) will be indicated. Fig. 2 14

16 8. CABLE CLAMP BRACKET When it is operated on the trailer or railway chassis, be sure to fasten the power cable with cable clamp. CABLE CLAMP LOOSE CLAMP 15

17 9. MANUAL CHECK SELECTION MODE The LED indicate the values of following items. Compressor operating time, Evaporator fan motor high-speed running current, Evaporator fan motor low-speed running current, Condenser fan motor running current, Battery life, Horse power, Elapsed time after trip start, Evaporator fan motor running time, Condenser fan motor running time, and Controller software version. COMPRESSOR OPERATING TIME To indicate the compressor operating time: Press the key while the LCD indicates "CC 10H". The operating time is [the value indicated on the LED] 10 hours. Pushing the key for 3 seconds sets compressor operating time to 0 (hour). EVAPORATOR FAN MOTOR HIGH-SPEED RUNNING CURRENT EVAPORATOR FAN MOTOR LOW-SPEED RUNNING CURRENT CONDENSER FAN MOTOR RUNNNING CURRENT ELAPSED TIME AFTER TRIP START EVAPORATOR FAN MOTOR-1 OPERATING TIME EVAPORATOR FAN MOTOR-2 OPERATING TIME CONDENSER FAN MOTOR OPERATING TIME CONTROLLER SOFTWARE VERSION SENSOR CALIBRATION To indicate the current value of evaporator fan motor high-speed operation: Press the key while the LCD indicates "EFH A", then the LED indicates the current value. (Unit: Ampere) To indicate the current value of evaporator fan motor low-speed operation: Press the key while the LCD indicates "EFL A", then the LED indicates the current value. (Unit: Ampere) To indicate the current value of condenser fan motor running current: Press the key while the LCD indicates "CF A", then the LED indicates the current value. (Unit: Ampere) To indicate the elapsed time after trip start: Press the key while the LCD indicates "TS H", then the LED indicates the elapsed time. (Unit: Hours). When the key is depressed for 3 seconds while the elapsed time is indicated, the TRIP START is set, and the elapsed time display is reset to "0" (hour). To indicate the evaporator fan motor-1 operating time: Press the key while the LCD indicates "EF1 10H". The operating time is [the value indicated on the LED] 10 hours. When the key is depressed for 3 seconds while the evaporator fan motor-1 operating time is indicated, the evaporator fan motor-1 operating time is reset to "0" (hour). ("EF1" stands for the right hand side fan motor seeing from the inside of the container.) To indicate the evaporator fan motor-2 operating time: Press the key while the LCD indicates "EF2 10H". The operating time is [the value indicated on the LED] 10 hours. If the key is depressed for 3 seconds while the evaporator fan motor-2 operating time is indicated, the evaporator fan motor-2 operating time display is reset to "0" (hour). "EF2" stands for the left hand side fan motor seeing from the inside of the container. To indicate the condenser fan motor operating time: Press the key while the LCD indicates "CF 10H". The operating time is [the value indicated on the LED] 10 hours. If the key is depressed for 3 seconds while the condenser fan motor operating time display is indicated, the condenser fan motor operating time display is reset to "0" (hour). To indicate the controller software version: Press the key while the LCD indicates "SOFTVER". The value on the LED is the software version. To calibrate the temperature sensor SS,RS,DSS or DRS ; Press the key while the LCD indicates "CAL". (Refer "5.1 sensor calibration" for more detail.) 16

18 10. ELECTRONIC TEMPERATURE RECORDER Temperature record with power supply turned off When the power supply is turned off, the pen will move to the outer circumference of recording sheet simultaneously. Frosting record Record on the outer circumference Power supply is turned off. Rechargeable battery The rechargeable battery is equipped on the electronic temperature recorder. Application of rechargeable battery Drive of chart Pen swings up when the main power is turned off (+25 C is recorded.) Specifications of rechargeable battery Charge type nickel cadmium battery (7.2V, 600mA) Model:6N-600AA-2 Replacement reference As reference, 2 to 4 years have elapsed. Replace the battery if the pen does not swing up to +25 C when the breaker is turned off. Confirm the life of rechargeable battery and make sure the internal gear rotating properly through the rotation check window when the battery was replaced. 17

19 18

20 11. APPENDIX 11.1 Refrigerant piping diagram 19

21 11.2 Schematic wiring diagram 20

22 11.3 Stereoscopic wiring diagram PT. CT board Notes for wiring Note: (1) line represents the line in the box. line represents the external unit or junction cable. line between terminals represents the jumper wire. line represents the optional specification. (2) The terminal numbers and applicable cables in each unit are as shown below. (3) Line color Blk : Black, Blu : Blue, G : Green Br : Brown, R : Red Y : Yellow, W : White, Gra : Gray (G) : Green-ground Line color internal board Main circuit : White Control circuit : Black CT Location 21

23 22

24 NO

25 TR01-08/TR PTI PTI PTI S.PTI F.PTI PTI M.CHECK P H d HPS LPT HPT PT/CT USDA TransFRESH PTI HFC134a SS/RS/DSS/DRS/RSS/RRS/EIS/EOS/SGS /AMBS DCHS

26 ON-A OFF

27 26

28 q 27

29 q w USDA e 28

30 SUPPLY LED RETURN LED ALARM LED R.H. LED COMP. LED DEFROST LED IN RANGE LED DE-HUMID. LED LCD LCD MODE M ON-A OFF ON-A OFF ON 29

31 S OFF 30 3,, ON OFF 3 I/O ON I/O OFF OFF I/O OFF F. PTI S. PTI M. CHECK ID, S 1 2,, MODE M 4 MODE M 4 MODE M 4 CHART MODE M CHART 7 17 OFFOFF OFF S I/O Unit On Off key S S key Select key Enter key CHART 8 Chart key 30

32 4. ON-A OFF ON-A OFF MODE M MODE M MODE M ON-A OFF OFF ON-A OFF MODE M ON-A OFF ON 31

33 LED LCD MODE M ON, OFF dispoff ON MODE M MODE M ON, OFF P down ON MODE M OFF, ON-A dhu ON-A 8.3 (2) 1 ON-A 2 DE-HUMID LED 3 ON-A OFF ON 32

34 5. DECOS c ON-A OFFdHu on- A off dhu DE-HUMID LED ON-A off ON-A OFF DE-HUMID LED 2 ON-A 33

35 5.2 RSV DEHUMID LED 34

36 SS/RS/DSS/DRS 3.1 CAL 4 LED 1 st : 2 nd : 3 rd : 4 th : SS : RS : DSS : DRS : 1st 2nd 3rd 4th 35

37 7. (1) MODE M 2 LCD P down ON MODE M MODE M MODE M 1 MODE M 1 ON-A OFF ONG COMP. DEFROST IN RANGE DE-HUMID. SUPPLY RETURN ALARM R.H. COMP. DEFROST IN RANGE DE-HUMID. SUPPLY RETURN ALARM R.H. E201 MANUAL DISPLAY SELECT G SET DEFROST SET 8 CHERT SELECT UP UNIT ON/OFF / / DISPLAY ON/OFF DOWN / ENTER/ESC DISPLAY SELECT 8 CHERT SET SELECT UP UNIT ON/OFF DISPLAY / / ON/OFF MANUAL G SET DEFROST DOWN / ENTER/ESC 2 36

38 8. 37

39 9. LED LCDCC 10H LED LCDEFH A LED A LCDEFL A LED A LCDCF A LED A LCDTS H LED LCDEF1 10H LED EF1 2 LCDEF2 10H LED EF2 LCDCF 10H LED LCDSOFTVER LED 38

40 10. OFF OFF OFF V 600mA 6N 600AA PTIOFF25 39

41 40

42

43

44

45 44

46 The parts list contains the parts of the DAIKIN Marine Type Container Refrigeration Units. Carefully read the following cautions before using the list. 1. When ordering the parts, be sure to describe Model No., Name of part and type. When ordering the parts No. are not shown in the PARTS NO. column, be sure to describe DWG.NO.. 2. The parts shown in the list are replacement or repairing on the spot only. Certain parts require a long time of delivery or are assembled in a set, so it is advisable to contact with the nearest DAIKIN PARTS CENTRE. 45

47 46

48 Page A. Parts related with the unit(outside) 48 B. Parts related with refrigerant piping(outside) 50 C. Parts related with the unit(inside) 52 D. Parts related with refrigerant piping(inside) 54 E. Other parts(pipe clamp, sealing and insulation material etc.) 56 F. Control box 62 G. Parts related with name plate 66 H. Parts related with Recorder 70 L. Storage for Power cable72 M.Note for ordering spare parts Parts recommended to be ordered together with packing, gasket, sealing material and name plate 47

49 Parts related with the unit(outside) A20 A22 A21 A37 A19 A25 A28 A31 A32 A34 A33 A19 A20 A16 A39 A1 A14 A15 A31 A32 A40 A34 A33 A38 48

50 Parts related with the unit(outside) NO. PARTS NO. INDEX PARTS NAME DWG. NO. TYPE SPECIFICATION QTY/UNIT 1 A Power plug(400v class) 3P REMARKS A Front plate (cable) 2P A15 C Front plate (CA) 2P Refer to Page75 A Control, box front plate(left,single) 2P A19 B Ventilation cover 3P Refer to Page75 A20 B Sealing material (access panel) 4P Refer to Page75 A Wing nut 4SK A M6 wood washer 4SK A Holding plate, uentilator 4P A Hexagon head bolt R M12X25 2 A Chain 4P A Tapping screw 4SK M3 SUS304 2 A S Plain washer 4SK M3SUS 2 A Cap nut 4P A Stay 3P A Mounting plate 4P A Protection plate (outside) 3P

51 50 Parts related with refrigerant piping(outside) B7-5 B7-5 B7-4 B7-4 DSV BSV HSV RSV ISV ESV EV B7-4 B7-4 B7-5 B7-5 B7a B7b B7-6 B7-6 B2 B7-2 B7-3 B7-7 B7-7 B7-1 B7-8 B3-6 B9-2 DPR B3-4 B9-1-2 B9-1-1 B9-1 B9-1-3 B3-2-2 B3-2-1 B3-2 B3-2-3 SMV B9 B3 B6 B3-5 B3-3 B3-2-2 B3-2 B3-2-1 B3-2-3 LSV B3-1 B6-1

52 NO. PARTS NO. INDEX PARTS NAME DWG. NO. Parts related with refrigerant piping(outside) TYPE SPECIFICATION QTY/UNIT 1 REMARKS B2 C Air cooled condenser 2P CA-LXE10E1 1 With reheat coil B3 Discharge pipe ass'y 2P B Strainer 4P B3-2 C Service valve ass'y 3P B3-2-1 B Service valve cap 3P KU 3 B3-2-2 B Service valve body 3P KA 3 B3-2-3 B Valve core 3P KI 3 B3-3 B Check valve 3SA B3-4 A Discharge pressure regulating valve 3P DPR B Flange(convex) 4P B3-6 B Gauge joint(with check valve) 2PF VCG2DA 1 B6 Injection tube ass'y 3P B Strainer R B7a Expansion valve pipe ass'y 2P B Filter 3P B Filter 3SA B7-3 A Electronic expansion valve body ass'y 2SA KU 1 EV B7-4 A NEV type solenoid valve body R NEV-803DXF 4 HSV, DSV,BSV, RSV B7-5 A Solenoid valve coil 3P HSV, DSV,BSV, RSV B7b ISV, ESV pipe ass'y 2P B7-6 A NEV type solenoid valve body R KI NEV-202DXF 2 ISV, ESV B7-7 A Solenoid valve coil 3P ISV, ESV B Strainer 4P B9 Suction piping ass'y(1) 2P B9-1 C Service valve ass'y 3P B9-1-1 B Valve core 3P KI 2 B9-1-2 B Service valve body 3P KA 2 B9-1-3 B Service valve cap 3P KU 2 B Square flange 4PA

53 Parts related with the unit(inside) C33 C1 C1 C1-1 C9 C12 C11 A C34 C3 C6 C6 A (Detail of A) < > E9 C27 DRS(Blue Blue) C26 RS(Red Blue) H24 RRS(Blue) C23 C39 C38 C23(Detail of C23) < > C25 DSS(Green) H23 RSS(Green Green) C37 C36 C41 C40 C14 C43 C24 SS(Green) E9 G21 C21 C44 C42 C21 C16 C35 52

54 NO. PARTS NO. INDEX PARTS NAME DWG. NO. Parts related with the unit(inside) TYPE SPECIFICATION QTY/UNIT 1 REMARKS C1 A Three phase AC fan motor 3PA SPRK91A-42 2 Cable length 3270 C1-1 A Three phase AC fan motor 3P Without cable C Center stay(reheat) 3P t2.5 Aluminum 1 C Rear stay(reheat) 3P t2.0 Aluminum 4 C Fixing plate, fan guide 3P C Support plate, fan guide 2P C Fan guide ass'y 3P C Rear plate(lower) 2P C Inspection door 3P t2.0 Aluminum 1 C Hinge 3P C24 A Sensor(SS) 3PA ST (green) 1 C25 A Sensor(DSS) 3PA ST (green,red) 1 C26 A Sensor(RS) 3PA ST (blue) 1 C27 A Sensor(DRS) 3PA ST (blue,red) 1 C Insect screen ass'y 3P C Cover 3P C Inspection door(usda) 4P C Mounting plate, receptacles 3P C Vinyl tube 4P TRANSPARENT 3 C Receptacle 3PA C Cap, receptacle 4PA C PC port connector 3P C Cap, PC port connector 3P C Sealing material(usda patch plate 3) 4P C Sealing material(usda patch plate 2) 4P C Sealing material(usda patch plate 1) 4P E Resin clamp NE Milk white 3 G Name plate, USDA 3P English 1 Refer to Page68 H23 A Sensor(RSS) 3PA ST H24 A Sensor(RRS) 3PA ST

55 Parts related with refrigerant piping(inside) D1 D9 D8 D3-7 D3-5 D3-3 D3-4 D2 D3-2 D3-2 D3 D3-6 D3-8 D3-9 D3-1 D

56 NO. PARTS NO. INDEX PARTS NAME DWG. NO. Parts related with refrigerant piping(inside) TYPE SPECIFICATION QTY/UNIT 1 REMARKS D1 C Evaporator ass'y 2P CRB-LXE10E1 1 With reheat coil D Drain pan pipe ass'y 2P D Heat exchanger ass'y 3P With painting D3-1 Double tube heat exch. ass'y 2P With painting D Insulation tube, gas pipe (1) 3P D Insulation tube, liquid pipe (1) 3P D Insulation tube, liquid pipe (2) 3P D Thermal insulation tube 4P D Thermal insulation tube 4P D Thermal insulation tube 4P D Thermal insulation tube 4P D Thermal insulation, gas pipe (3) 4P D Thermal insulation, liquid pipe (3) 4P D Reheater inlet pipe 3P With painting D Reheater outlet pipe 3P With painting 55

57 Other parts(pipe clamp, sealing and insulation material etc.) E90 E91 A B A(Detail of A) B(Detail of B) E60 E99 Connector To Control box From EV coil (Pressure tranducer piping detail) E31 (L=40mm) 56

58 Other parts(pipe clamp, sealing and insulation material etc.) (L = XX mm) indicates the length of cushion rubber E35.(Cut to suit pipe size.) (L = XX mm)(e35)( ) C/D(View C/D) E29 E90 E91 E5 E96 E60 E60 E24 (L=30mm) E60 E71 E92 H(View H) E87 E74 E92 E(Detail E) ( Refrigerant piping detail ) E87 E97 57

59 Other parts(pipe clamp, sealing and insulation material etc.) EFM2 EFM1 EFM2 EFM1 E60 E72 E95 E94 58

60 Other parts(pipe clamp, sealing and insulation material etc.) FAN GUIDE E36 E41 E39 E39 E44 E43 E42 59

61 Other parts(pipe clamp, sealing and insulation material etc.) E61 E98 E93 60

62 NO. PARTS NO. INDEX PARTS NAME Other parts(pipe clamp, sealing and insulation material etc.) DWG. NO. TYPE SPECIFICATION QTY/UNIT 1 E Set plate, hot gas pipe 4P Page57 E Fixing plate, injection pipe NE Page57 E Tube clamp NE Page57 E Hot gas tube clamp 4PA Page57 E Sealing packing 4P Page59 E Packing 4P Page59 E Sealing packing, fan guide 3P Page59 E Sealing material(2) 4P Page59 E Sealing material(3) 4P Page59 E Sealing material(1) 4P Page59 REFER PAGE E Thermal insulation tube piping 4P Page56,57,58 E EV outlet pipe insulation tube 4P Page60 E Thermal insulation tube 4P Page57 E Thermal insulation tube 4P Page58 E Tube cushion material 4PA Page57 E Insulation tape 3SA KA 2 Page57 E Mounting plate, RSV 4P Page56,57 E Insulation sheet 4P Page56,57 E Protection rubber 4PA Page57 E Thermal insulation tube 4P Page60 E Tube clamp, heat exchanger 4P Page58 E Tube clamp, heat exchanger 4P Page58 E Set plate, expaneion valve 4P Page57 E97 B Emergancy coil cap 3P Page57 E Phermal insulation, Suction modulating valve 2P Page60 E Suction flange sealing material 4P Page56 61

63 Control box F17 F68 F27 F72 F73 F74 F70 F69 F75 F74 F30 F77 MODEM Supply by customer F7-4 F7-7 F7-5 F7-3 F7-6 F7 F7-9 F7-1 F7-2 F7-8 62

64 Control box F63 F64 F66 F48 F67 F65 F6 F19 F34 F34-3 F34-2 F34-4 F34-8 F F34-6 F34-10 F34-5 F34-1 F34-14 F34-7 F34-12 F34-13 F34-9 F34-11 F76 63

65 Control box NO. PARTS NO. INDEX PARTS NAME DWG. NO. TYPE SPECIFICATION QTY/UNIT 1 F Control box welding ass'y 2P REMARKS F7 C Control box cover ass'y 2P Refer to Page74 F Hinge(control/box cover) 4P F Patch plate nut 4P F Roller guick lock lever 4PA F Control box cover welding ass`y 3P F Operation display cover 3P F7-6 A Display board 2P F Rubber gasket 4P Refer to Page74 F7-8 A Control panel(with sheet key) 3P F Packing 3P F Moutning plate welding ass'y 2P F Mounting plate, terminal board 3P F Fixing plate PC port 4P F27 A Circuit breaker (CB) 3P A 1 NF1 F30 A Printed circuit board ass'y(pt/ct board) 2P F34 A Controller ass'y 3P F34-1 A CPU board ass'y 2P EC0076C 1 F34-2 A I/O board 2P EC F Bottom plate, contoller 2P F34-4 B Controller cover 2P F Support bushing MI F Support color MI F Rubber transistor 4P F34-8 A PC board for suction modulating valve 3P EC F A Fuse, controller 4SA V 5A 1 F Locking wire saddle 4P LWS 4 F Flat cable clamp 4P F Clamp 4P F Speed bolt(m6) 4P M6X20(S) 2 F Washer, speed bolt R F Drop out prevention washer R F Packing, control box front panel 4P F Lever 4P F Fixing plate for lever 4P F Sealed sheet 4PA t F Sealed sheet 4PA t F Nut R M6 3 F68 B Noise filter 2PA ZAC F Mounting plate(modem) 4P

66 Control box NO. PARTS NO. INDEX PARTS NAME DWG. NO. TYPE SPECIFICATION QTY/UNIT 1 F Connector, PCB(female) 3P BLA3 1 REMARKS F Connector terminal strip 3P F Connector, PCB(female) 3P BLA7 1 F Noise filter(for modem) 3EA F CR rubber 4P F Vinyl bag RI F76 B Battery Ass'y 4PA F Instruction card crimp 3P

67 Parts related with name plate G1 G16 G12 G15 G13 G3 G10 G4 G14 G20 G9 G7 G5 G8 G6 G11 66

68 Parts related with name plate (Instruction card detail) Instruction card (Instruction card) G26 G25 G24 G23 G22 G27 Back Side Chart Front Side G19 G17 (Control box - Blind plate(2) opened) G18 (USDA inspection cover) G21 (Recorder box opened) (USDA name plate detail) 67

69 Parts related with name plate NO. PARTS NO. INDEX PARTS NAME DWG. NO. TYPE SPECIFICATION QTY/UNIT 1 G Name plate, ventilator 4P English 1 REMARKS G Name plate, ventilator arrow 4P G Name plate, operation 1P English 1 G Name plate, brand name 4P English 1 G Name plate, unit performance 3P English 1 G Indication label, single voltage 4P G Name plate, supply 4PA G Cable champ name plate 3PA G Fusible plug, name plate 4P G Name plate, refrigeront chargeng 3P G LSV name plate 4P G Name plate, return 4PA G Operation name plate, recorder 3P G Caution label, refrigerant charging 3P G Name plate, solenoid values 4P English 1 G Caution label, Arc welding 3P G PT name plate 4P G Operation name plate, recorder pen 3P G Caution label, high voltage 4P English 1 G Cantion label, refrigerant recovery 3P G Name plate,usda 3P Refer to Page52 G Instruction card, wiring diagram 3P G Instruction card, basic operation 3P Japanese G Instruction card, basic operation 3P English G Instruction card, basic operation 3P Chinese G Instruction card, Pipeng diagram 2P G Instruction card, emergency 3P G Instruction card (Intial setting) 3P

70 Parts related with name plate NO. PARTS NO. INDEX PARTS NAME DWG. NO. TYPE SPECIFICATION QTY/UNIT 1 REMARKS 69

71 Parts related with Recorder box H2-10 H2-9 H2-12 H28 H2 H2-11 Pen ass'y H2-1 H2-2 H2-3 H2-5 H2-13 H1 See NOTE on Page71 H30 G13 H9 H26 H31 H29 70

72 Parts related with Recorder box NO. PARTS NO. INDEX PARTS NAME DWG. NO. TYPE SPECIFICATION QTY/UNIT 1 REMARKS G Name plate, recorder box 3P English/Chinese 1 Refer to Page75 H Recorder box ass'y 2P H2 A Temperature recorder 2P H2-1 B Quartz motor 3PA H2-2 B Shaft, chart 4-E4191P1 BS 1 H Chart stopper ass'y 4PA A5052BP 1 H2-5 Holder RH14 3 H2-9 B Toggle switch M2018G (1) H2-10 Stopper 4-E4752C1 1 H2-11 C Lever 4-E4161C1 SUS27 1 H2-12 B Servo unit 3-C5575C3 1 H2-13 B PC board ass'y 3-C7505C1 1 Note:The recording-pen assembly, H2-12 servo-unit and H2-13 PCB assembly have been adjusted in the factory as one set. Accordingly, individual assembly can not be adjusted separately. When any component in those assembly should faulty, replace the entire H2 temperature recorder as a set. H Packing (recorder cover) 4P Refer to Page75 H Hinge(recorder/box cover) 4P H Sealing material 4P H Insulation sheet 4PA H Rechargeble battery 2P H Insulaiton sheet 3P

73 Storage for power cable L8 L1 L2 L7 L6 L4 L5 L3 72

74 Storage for power cable NO. INDEX PARTS NO. PARTS NAME DWG. NO. TYPE SPECIFICATION Q'TY/UNIT L Hinge R REMARKS L Cable clamping metal fitings 4P t1.5 1 L Quick fastner R L Cable clamping rubber 4P White hardness 1 L Rivet plain washer 4P L Rivet spaser 4P L Stainless rivet R L Plug holder 4P

75 Notes for ordering spare parts NO. PARTS NO. PARTS NAME A Access panel ass'y DWG NO. 1P A Cushion material 3P A Sealing material 3P REMARKS (Without cushion and sealing material) A4 A5 A6 NO. PARTS NO. PARTS NAME F G Control box cover ass'y Name plate, operation DWG NO. 2P P G3 F7 74

76 NO. PARTS NO. PARTS NAME DWG NO. H Cover (recorder) 1P H Packing (recorder cover) 4P G Name plate, recorder box 3P G13 H8 Notes for ordering spare parts H9 NO. PARTS NO. PARTS NAME DWG NO. REMARKS A20 A Ventilation cover 3P A Sealing material (access panel) 4P Required 2 pcs. A19 NO. PARTS NO. PARTS NAME DWG NO. A Front plate (CA) CA 2P G Name plate, brond name 4P A15 R134a G10 G Name plate, refrigerant 3P G4 75

77 76

78 Head Office. Umeda Center Bldg., 4-12, Nakazaki-Nishi 2-chome, Kita-ku, Osaka, Japan. Tel: Fax: Tokyo Office. Tokyo Opera City Tower 12F Nishi-Shinjuku, Shinjuku-ku, Tokyo , Japan. Tel: Fax: TR03-02 ( )NK

02-15

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