Microsoft Word - TIPS Cat 3&4 external wiring.doc

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1 IAI America, Inc Hamilton Parkway Itasca, IL Tel: Fax: Subject: Safety Category 3 & 4 compliant external wiring example February 17, 2010 Please see the following ACON, PCON, SCON, ASEL, PSEL & SSEL controller external wiring drawings which meet the requirements for category 3 & 4. There are two types of drawings for each controller. 1. Safety category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach Pendent 2. Safety category 3 or 4 without a Category 4 (ANSI) Teach Pendent (This does not mean that you can not use a Teaching Pendant or PC Software, but rather the system will not meet the category 3 or 4 compliance when they are used) Drawing index: 1. PCON & ACON Safety Category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach Pendant 2. PCON & ACON Safety Category 3 or 4 without a Category 4 (ANSI) Teach Pendant 3. SCON Safety Category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach Pendant 4. SCON & SSEL Safety Category 3 or 4 without a Category 4 (ANSI) Teach Pendant 5. SSEL Safety Category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach Pendant 6. SSEL Safety Category 3 or 4 without a Category 4 (ANSI) Teach Pendant (Same drawing with item 4.) 7. ASEL & PSEL Safety Category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach Pendant 8. ASEL & PSEL Safety Category 3 or 4 without a Category 4 (ANSI) Teach Pendant evision History Issue Date Note Issued by February 17, 2010 Initial Issue Peter Langas / Harry Takahashi

2 1. PCON & ACON Safety Category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach pendant PCON SCON ACON Connect 専用ケーブル using a dedicated で接続 cable コントローラ Controller 接続コネクタ connector 1.SGA TP TP アダプタ adapter TP 接続コネクタ TP connector 1.SG 2.SGA TP VP7 VP5 2.SGB 3.SGB 3.5V 13.TS ENBST 4.ENB 14.CTS VP24 5.EMGA 非常停止 Emergency stop SW SW 9.EMG1- TP connection detection TP 接続検出 6.T 12.EMG1+ TP When 検出時 TP is detected T 出力... Output バイパスリレー Bypass relay... OPEN OPEN TP When 非検出時 TP is not detected T 非出力... No output バイパスリレー Bypass relay... CLOSE CLOSE 7.GND 8.EMGB 6.EMG2-5.EMG2+ 9. Shell シェル イネーブル Enable SW SW 23.ENB1-24.ENB1+ システム System I/O I/O コネクタ connector 1.EMGA 2.EMGB 25.ENB2-22.ENB2+ *EMGST E 3.EMG+ 4.EMG- 2.EMG1+ 4.EMG2+ 5.EMGIN 6.EMGOUT 8.ENB1+ 7.DC+ 26.DC- シェル Shell 1.EMG1-3.EMG2-7.ENB1-9.ENB2-10.ENB2+ 11.ENBIN 12.ENBOUT + EMGLS E24G Emergency stop 非常停止 SW SW イネーブル Enable SW SW システム System I/O connector コネクタ ( 安全ユニット接続 (safety unit connection) ) Short-circuit カテゴリ3を組む場合 the reset SW リセット when SWconfiguring を短絡 category 3 リセット eset SW SW (OMON) Short-circuit カテゴリ3を組む only when 場合のみ短絡 configuring category 3 (OMON) DC バス bus Motor モータ電源遮断 power shutoff リレー relay 整流器 ectifier.5.mpi` L1 L2 AC100V/ AC200V S.4.MPO External 外部非常停止回路 emergency stop circuit Category 4 カテゴリ4 電磁接触器 contactor 電磁接触器 contactor

3 2. PCON & ACON Safety Category 3 or 4 without a Category 4 (ANSI) Teach pendant

4 3. SCON Safety Category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach pendant SCON Connect 専用ケーブル using a dedicated で接続 cable コントローラ Controller 接続コネクタ connector 1.SGA TP TP アダプタ adapter TP 接続コネクタ TP connector 1.SG 2.SGA TP VP7 VP5 2.SGB 3.SGB 3.5V 13.TS ENBST 4.ENB 14.CTS VP24 5.EMGA 非常停止 Emergency stop SW SW 9.EMG1- TP connection detection TP 接続検出 6.T 12.EMG1+ When TP 検出時 TP is detected T 出力... Output Bypass バイパスリレー relay... OPEN OPEN When TP 非検出時 TP is not detected T 非出力... No output Bypass バイパスリレー relay... CLOSE CLOSE 7.GND 8.EMGB 6.EMG2-5.EMG2+ 9. Shell シェル イネーブル Enable SW SW 23.ENB1-24.ENB1+ System システムI/O I/O connector コネクタ 1.EMGA 2.EMGB 25.ENB2-22.ENB2+ *EMGST E 3.EMG+ 4.EMG- 2.EMG1+ 4.EMG2+ 5.EMGIN 6.EMGOUT 8.ENB1+ 7.DC+ 26.DC- シェル Shell 1.EMG1-3.EMG2-7.ENB1-9.ENB2-10.ENB2+ 11.ENBIN 12.ENBOUT + EMGLS E24G Emergency stop 非常停止 SW SW Enable イネーブル SW SW システム System I/O connector コネクタ ( 安全ユニット接続 (safety unit connection) ) Short-circuit カテゴリ3を組む場合 the reset SW when configuring category リセットSW 3 を短絡 リセット eset SW SW (OMON) Short-circuit カテゴリ3を組む only when 場合のみ短絡 configuring category 3 (OMON) DC bus バス Motor モータ電源遮断 power shutoff リレー relay 整流器 ectifier L1 L2 AC100V/ AC200V S External 外部非常停止回路 emergency stop circuit Category 4 カテゴリ4 電磁接触器 contactor 電磁接触器 contactor

5 4. SCON & SSEL Safety Category 3 or 4 without a Category 4 (ANSI) Teach pendant

6 5. SSEL Safety Category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach pendant SSEL 1.SG TP アダプタ adapter 1.SG TP Connect 専用ケーブル using a dedicated で接続 cable VP7V 2.EMGS 3.VCC 4.DT 4.DT 15.TXD Communication 通信用ケーフ ル cable 接続コネクタ connector 5.EMGOUT2 16.XD 6.EMGIN2 8.SV2VCC 9.EMGIN 17.DS 13.TS VP24 10.SV1VCC 12.EMGOUT 13.TS 14.CTS Emergency 非常停止 stop SW 9.EMG1- VP5 14.CTS 12.EMG1+ TPCS 5-6: 5-6:TP TP undetected 非検出 7-6: TP detected 7-6:TP 検出 VP TXD 16.XD 17.DS 22.ENBVCC2 23.ENBTBX 24.ENBVCC 5.EMG2+ 6.EMG2-23.ENB1-24.ENB1+ イネーブル Enable SW SW 6 25.ENBTBX2 25.ENB2- TP TP connection 接続検出 detection VP :AUTO 7-6:MANU MANUIN 6 26.SG FG 22.ENB2+ 8.DC+ 26.DC- + 1.DC+ 9.ENB2-2.DC- 2.EMG1+ 4.EMG2+ 5.EMGIN 6.EMGOUT 8.ENB1+ 1.EMG1-3.EMG2-7.ENB1-10.ENB2+ 11.ENBIN 12.ENBOUT FG TP Jタイフ 用 power supply TP connector 電源コネクタ for J type システム System I/O I/O コネクタ connector 1.S1 E 2.S2 非常停止 Emergency SW stop SW Enable イネーブル SW SW Short-circuit the reset SW when カテゴリ configuring 3を組む場合 category リセットSW 3 を短絡 3.EMG+ *EMGST 4.EMG- リセット eset SW 5.ENB+ 6.ENB- (OMON) SDWN E24G VP5 TPENBOK Short-circuit カテゴリ3を組む only when configuring category 場合のみ短絡 3 (OMON) L1 L2 電磁接触器 contactor 電磁接触器 contactor AC100V/ AC200V S

7 6. SSEL Safety Category 3 or 4 without a Category 4 (ANSI) Teach Pendant (Same drawing with item 4.)

8 7. ASEL & PSEL Safety Category 3 or 4 with TP Adapter and a Category 4 (ANSI) Teach pendant

9 8. PSEL & ASEL Safety Category 3 or 4 without a Category 4 (ANSI) Teach pendant

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