LINE UP High Speed Carbide End Mills for Aluminum Alloys AERO Series AERO-EXTL For finishing 3-flute, extra long type see p.10 AERO-ETL For finishing
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1 AERO End Mill High Speed Carbide End Mills for Aluminum Alloys Vol.4! New cutting data on specials!
2 LINE UP High Speed Carbide End Mills for Aluminum Alloys AERO Series AERO-EXTL For finishing 3-flute, extra long type see p.10 AERO-ETL For finishing 3-flute, long type see p.9 AERO-O-ETS For roughing to finishing 3-flute, short type with oil hole see p.8 DLC-AIR-EDS For roughing to finishing 2-flute, short type see p.6 AERO-ETS For roughing to finishing 3-flute, short type see p.7
3 Maximize the full potential of high performance equipment! Ideal for high efficiency processing of large aluminum aircraft components! Compatable with high power equipment High rigidity Excellent chip evacuation Optimal flute shape Excellent welding resistance and lubricity DLC coating Excellent cutting Sharp cutting edge The AERO series is perfect for high power equipment over 80kW. Compatibility Range 5D AERO-EXTL AERO-ETL Overhang Length 1.5D DLC-AIR-EDS AERO-ETS AERO-O-ETS 80kW 130kW Spindle Power
4 Astonishing chip evacuation at 25! 9,000cm 3 /min chip evacuation AERO-ETS 25R3 ap=10mm ae=25mm Coolant Water-Soluble (External) Cutting Speed 2,355m/min 30,000min -1 High Efficient Machining Center for Aluminum Alloys 36,000mm/min 0.4mm/t Ideal for Aluminum Alloys! Diamond Like Carbon Coating! OSG's DLC coating gives shiny surface! This shiny and smooth surface optimizes end mill performance particularly in aluminum alloys that require welding resistance and lubricity. Thin coating layer enables sharp cutting edge! Smooth and superb surface finish! High quality surface even in high feed milling! AERO-ETL 12XR1 Cutting Speed 528m/min 14,000min -1 ) M.R.R. 4,000mm/min 0.095mm/t) ap=45mm ae=0.15mm 27cm 3 /min Roughness
5 Cutting Data High efficiency milling for both roughing and finishing 5,000cm 3 /min M.R.R. Milling Method Cutting Speed Coolant Roughing 1,413m/min (18,000min -1 ) 18,000mm/min (0.33mm/t) AERO-O-ETS 25R3 Finishing 1,884m/min (24,000min -1 ) 7,200mm/min (0.1mm/t) Mist (Through Spindle Mist) 5HSK-A63 5-axis Machining Center Leading Edge Rib Size: (mm) Side finishing with extra long flute length AERO-EXTL 20R3 Cutting Speed 898m/min (14,300min -1 ) Coolant 6,435mm/min Water-Soluble 5HSK-A63 5-axis Machining Center Special Cutting Data Processing of Return Flange 430cm 3 /min M.R.R. MG-O-TSC 40R312 Solid Carbide Special Cutting Speed 3,016m/min (24,000min -1 ) 7,200mm/min Coolant Water-Soluble 5HSK-A63 5-axis Machining Center
6 Special Cutting Data Extremely high speed bottom surface finishing AERO-ETS25xR3 AERO-ETS with Flat Cutting Edge Special High Efficient Machining Center for Aluminum Alloys 50,000mm/min ap=0.5mm 150mm High speed pocket bottom surface finishing with pocket wall depth of 150mm 25 High-feed Aluminum Cutter Special High Efficient Machining Center for Aluminum Alloys 30,000mm/min ap=0.5mm Special chip-breaker end mill for achieving high efficeincy side finishing 20 Long Cutting Edge End Mill with Special Nick Special High Efficient Machining Center for Aluminum Alloys 15,000mm/min ap=70mm ae=0.5mm
7 2-flute, End Mill for Aluminum Alloys, Short Type Radius Chamfering No. EDP No About 25 p.10 See p.10 for explanation of icons. Dc r L Since radius chamfering is also provided on the end faces of the shank side, no line is marked on the boundary section during step milling. This is partial radius. Ds 2 D1 Stock mm Unitmm Yen R1 23, R D 23, R3 23, R1 46, R D 46, R3 46, R1 67, R D 67, R3 67, R1 91, R D 91, R3 91,400 DDInventory Center Stock Item Cutting Conditions Cutting Speed (mm) Mill Dia. (min -1 ) Speed Aluminum Alloys 1,000 3,000m/min (mm/min) 12 33,000 9, ,000 12, ,000 15, ,000 15,000 ap 0.6Dc ae 1Dc 1 2 1This cutting condition is set for a high efficient machining center for aluminum alloys. 2Chips must be removed by cutting fluid or air blow.
8 3-flute, End Mill for Aluminum Alloys, Short Type Radius Chamfering No. EDP No About 30 p.10 See p.10 for explanation of icons. Dc r L Since radius chamfering is also provided on the end faces of the shank side, no line is marked on the boundary section during step milling. This is partial radius. Ds 2 D1 Stock mm Unitmm Yen , R D 14, R3 14, , R1 33, R D 33, R4 33, R5 33, , R1 41, R D 41, R4 41, R5 41, , R1 52, R D 52, R4 52, R5 52,400 DDInventory Center Stock Item Cutting Conditions (mm) Mill Dia. (min -1 ) Speed Aluminum Alloys (mm/min) 12 33,000 15, ,000 20, ,000 25, ,000 32,600 ap 0.4Dc ae 1Dc 1 2 1This cutting condition is set for a high efficient machining center for aluminum alloys. 2Chips must be removed by cutting fluid or air blow.
9 3-flute, End Mill for Aluminum Alloys, Short Type with Internal Coolant Supply Radius Chamfering No. EDP No About 30 p.10 See p.10 for explanation of icons. Dc r L Since radius chamfering is also provided on the end faces of the shank side, no line is marked on the boundary section during step milling. This is partial radius. Ds 2 D1 Stock mm Unitmm Yen , R1 42, R D 42, R4 42, R5 42, , R1 53, R D 53, R4 53, R5 53,800 DDInventory Center Stock Item Cutting Conditions (mm) Mill Dia. (min -1 ) Speed Aluminum Alloys (mm/min) 20 33,000 25, ,000 32,600 ap 0.4Dc ae 1Dc 1 1This cutting condition is set for a high efficient machining center for aluminum alloys.
10 3-flute, End Mill for Aluminum Alloys, Long Type No. EDP No About 35 p.10 See p.10 for explanation of icons. Dc r L Ds Stock mm Unitmm Yen , R1 19, D R3 19, R4 19, , R1 41, R D 41, R4 41, R5 41, , R1 48, R D 48, R4 48, R5 48,700 DDInventory Center Stock Item Cutting Conditions (mm) Mill Dia. (min -1 ) Speed Aluminum Alloys (mm/min) ap (mm) ae (mm) 12 14,000 4, ,000 5, ,000 6, This cutting condition is set for a high efficient machining center for aluminum alloys. 2Chips must be removed by cutting fluid or air blow.
11 3-flute, End Mill for Aluminum Alloys, Extra Long Type No. EDP No About 35 p.10 See p.10 for explanation of icons. Dc r L Ds Stock mm Unitmm Yen , R1 75, R D 75, R4 75, R5 75,700 DDInventory Center Stock Item Cutting Conditions (mm) Mill Dia. (min -1 ) Speed Aluminum Alloy (mm/min) 20 14,000 6, This cutting condition is set for a high efficient machining center for aluminum alloys. 2Chips must be removed by cutting fluid or air blow. Guide for Icons 1 Materials Tungsten Carbide 4 Tolerance for milling diameter Indicate tolerance for milling diameter 2 Surface Treatment DLC DLC Coating 5 Helix Angle Indicate helix angle of flute for end mills 3 Shrink Suitable for the shrink holder system
12 cs-info@osg.co.jp Web : International Headquarters 3-22 Honnogahara, Toyokawa, Aichi, , JAPAN TEL : FAX : FAX hp-info@osg.co.jp OSG Safe use of cutting tools Use safety cover, safety glasses and safety shoes during operation. Do not touch cutting edges with bare hands. Do not touch cutting chips with bare hands. Chips will be hot after cutting. Stop cutting when the tool becomes dull. Stop cutting operation immediately if you hear any abnormal cutting sounds. Do not modify tools. Please use appropriate tools for the operation. Check dimensions to ensure proper selection. Copyright 2016 OSG Corporation. All rights reserved. specifications are subject to change without notice.
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