Microsoft PowerPoint - datatel Presentation Wind Power Testing V01.ppt

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1 Typical Telemetry Applications on Wind Turbines Roller Bearing Load Rotor Shaft Torque and Bending Load Rotor Blade Strain and Vibration Generator Rotor Temperature Gear Wheel Tooth Root Force Generator Shaft Torque and Bending Load Gearbox Shaft Torque and Bending Load datatel Presentation Wind Power Testing 12

2 Custom Designed Torque Measurement Systems Based on Telemetry Features: High level of flexibility to meet specific application requirements Use of existing shafts, couplings, flanges etc. of the machinery No modification of the drivetrain required Strain gaging directly onto the shaft Individual integration/adaption of the telemetry system Suitable for severe operating conditions (eg. high speed, vibration, environmental temperatur etc.) For long term monitoring or temporary (short term) testing datatel Presentation Wind Power Testing 2

3 Application Example 1: Torque Measurement in Wind Power Gearbox Instrumented Gearbox Shaft with Telemetry System and Strain Gages datatel Presentation Wind Power Testing 3

4 Application Example 2: Torque and Bending Load Measurement on Wind Power Gearbox Main Shaft Telemetry Transmitter and Stator Coil/Antenna Pickup Inductive Power Coil/Antenna System Installed on Large Shaft Diameter datatel Presentation Wind Power Testing 4

5 Application Example 3: Torque and Bending Load Measurement on Wind Power Generator Shaft Transmitter Carrier with integrated Rotor Coil/Antenna Inductive Stator Coil/Antenna Instrumented Generator Shaft with Telemetry and Strain Gages datatel Presentation Wind Power Testing Shaft or Coupling

6 Application Example 4: Torque Measurement on Wind Power Gearbox Test Rig Transmitter Carrier Assembly with Rotor Coil/Antenna datatel Presentation Wind Power Testing 6

7 Application Example 5: Torque Measurement on Wind Power Gearbox Test Rig Instrumented Test Rig Drive Shaft (4MNm Torque Range) datatel Presentation Wind Power Testing 7

8 Application Example 6: Load Measurement in Large Wind Power Roller Bearing Instrumented Roller Bearing with Telemetry and Strain Gages for Load Distribution Surveys on Large Roller Bearings datatel Presentation Wind Power Testing 8

9 Application Example 7: Vibration Measurement with ICP Type Accelerometers 1ch. Transmitters with ICP Input Transmitter Carrier Assemblies for Different Shafts 3ch. Transmitter with ICP Signal Conditionning Module (Multi-Axis Measurement) datatel Presentation Wind Power Testin 9

10 Application Example 8: Torque and Multi-Axis Vibration Measurement in Wind Power Generator Load Coupling Load Coupling Shaft with Strain Gages and Inductive Rotor Coil/Antenna Telemetry Transmitters and Accelerometers Installed inside Load Coupling Shaft datatel Presentation Wind Power Testing 10

11 Application Example 9: Tooth Root Force Measurement in Gear Wheels Custom Designed Telemetry Transmitter for Installation in Gear Wheel Cavity Strain Gage Instrumentation in Tooth Root datatel Presentation Wind Power Testing 11

12 Application Example 10: Rotor Blade Strain and Vibration Measurement Multi-Channel Telemetry Transmitter for Rotor Blade Strain Testing datatel Presentation Wind Power Testing 12

13 Application Example 11: Temperature Measurement in Gearless Wind Power Generator 12ch. Telemetry Transmitter Installed on the Generator Wheel Measuring Temperature with RTDs datatel Presentation Wind Power Testing 13

14 Application Example 12: On-Site Field Test Support datatel Presentation Wind Power Testing 14

15 Application Example 1: Piston Temperature and Conrod Strain Measurement Telemetry Transmitter Installed on Conrod Rotor Pickup Coil/Antenna Stator Pickup Coil/Antenna datatel Presentation Diesel Engine Testing 15

16 Application Example 2: Piston Temperature Measurement Battery Carrier and Tx Antenna Telemetry Transmitter Sensor Connector Interface datatel Presentation Diesel Engine Testing 16

17 Application Example 3: Piston Ring Package Testing (Pressure, Ring Motion & Secondary Motion Measurement) Telemetry Transmitters Tx Antenna Battery Carrier Piston Instrumentation datatel Presentation Diesel Engine Testing 17

18 Application Example 4: Piston Temperature and Conrod Strain Measurement Instrumented Conrod & Piston datatel Presentation Diesel Engine Testing 18

19 Application Example 5: Acceleration and Torque Measurement on Timing Gear Test Rig Telemetry Installtion on Timing Gear Test Rig Custom Designed Transmitter Carrier with Rotor Coil/Antenna datatel Presentation Diesel Engine Testing 19

20 Application Example 6: Tooth Force Measurement on Timing Gears Strain Gage Instrumentation in Tooth Root Custom Designed Telemetry Transmitter datatel Presentation Diesel Engine Testing 20

21 Application Example 7: Torque Measurement in Diesel Fuel Pump Pump Housing with integrated Statopr Coil/Antenna Custom Designed Telemetry Transmitter on Instrumented Shaft datatel Presentation Diesel Engine Testing 21

22 Application Example 8: Turbocharger Testing (Temperature and dyn. Strain) Telemetry Installation for Temperature Measurement on Turbocharger at rpm Telemetry Installation for dyn. Strain Measurement on Turbocharger at rpm datatel Presentation Diesel Engine Testing 22

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