熱間加工用工具鋼の化学成分 Chemical compositions of YSS hot work tool steels 鋼種 Grade JIS 類似 JIS equivalent C 化学成分 (%) Chemical composition Si Mn Ni Cr W Mo V その他

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2 熱間加工用工具鋼の化学成分 Chemical compositions of YSS hot work tool steels 鋼種 Grade JIS 類似 JIS equivalent C 化学成分 (%) Chemical composition Si Mn Ni Cr W Mo V その他 Others SKD MAGIC SKD61 改良 SKD61 modified 開発鋼種 Original steel 10 SKD61 改良 SKD61 modified SKD61 改良 SKD61 modified SKD61 改良 SKD61 modified その他特殊元素 Other special elements added 40 SKD7 改良 SKD7 modified SKD7 改良 SKD7 modified Co:1.0 SKD8 改良 SKD8 modified Co:1.0 F SKD61 快削 SKD61 free cutting S:0.1 SKT マトリックスハイス Matrix HSS Co:1.0 以下 less アイソトロピイ工具鋼は 一般鋼材の欠点であるタテ ( 鍛伸方向 ) ヨコ方向の機械的性質の差異を低減し 等方性を持たせたものです 工具鋼のお客様にも高い評価を受けているこの技術思想は全ての鋼づくりに生かされ 鋼の特性の安定化や高寿命化に大きく貢献しています Isotropy tool steels are so named becase the difference in mechanical properties between its longitudinal (forging or rolling direction) and transverse directions is reduced, thus overcoming a weak point of ordinarily processed steels. This technological concept, which is highly evaluated by users of tool steels, is applied for the production of all our steels and contributes significantly to stabilizing their characteristics and enhance their service life. 2mm U ノッチシャルピー衝撃値指数 Index of 2mm Unotch Charpy IValue 1 アイソトロピイ の靭性 Toughness of Isoropy L T アイソトロピイ Isotropy L T SKD61 硬さ :47HRC Hardness L: 鍛伸平行方向 Longitudinal direction T: 鍛伸直角方向 Transverse direction 2 本カタログに記載の特性値 写真 図表 順位 評価等は 当社試験データによる代表的な値であり 製品の品質を保証するものではありません 本カタログの記載内容は予告なく変更することがございます

3 Applications of YSS hot work tool steels HRD20 MAGIC10 F3842HRC 55 F3842HRC AHD32,,3 HRD204651HS,3,3 3 HPM38 YXM1 340 HRD105660HS 3 3 HRD105660HS 3YAG HS 3 3 HRD105660HS HRD105660HS 3 3, 3 YXR3 ZHD11, SUS310S

4 Types and features of YSS hot work tool steels MAGIC F

5 Characteristics of YSS hot work tool steels Characteristics of hot work tool steels SKD8 SKD5 SKD4 F SKD (SKD61) MAGIC 55 3 (SKT4) Comparison of properties Grade Strength at elevated Softening resistance Toughness Wear resistance Hardenability temperature MAGIC F

6 Properties of YSS hot work steels Hot forging die wear mechanism "microstructure" and influencing factors. 48HRC 3 51HRC 50HRC 57HRC

7 アイソトロピイ ( ( アイソトロピイ ) とは ) とは YSS YSS ヤスキハガネの新しいアプローチです 高温強度 Tensile strength at elevated temperature 焼戻しパラメータ Tempering parameter 2,400 引張強さ Tensile strength (N/mm 2 ) 2,200 2,000 1,800 1,600 1,400 1,200 1, (50HRC) (44HRC) (40HRC) 試験温度 Testing temperature( ) (58HRC) (55HRC) (44HRC) 硬さ Hardness(HV) P=T (20+log t) /10 3 T : 温度 (K) Temperature t : 時間 (h) Time 焼戻しパラメータ Tempering parameter 常温シャルピー衝撃値 Charpy impact value at room temperature 焼入冷却速度とシャルピー衝撃値 Quenching speed vs charpy Ivalue mm U ノッチシャルピー衝撃値 (J/cm 2 ) 2 mm Unotch Charpy impact value MAGIC 3 焼入温度 :1,020 (;1,080 ) Quenching temperature 油冷 2mm U ノッチシャルピー衝撃値 (J/cm 2 ) 2 mm Unotch Charpy impact value 油冷 15min 30min 45min 60min 材質 : Material 焼入れ :1,020 Quenching temperature 半冷 Half temperature time 硬さ Hardness (HRC) 硬さ Hardness (HRC) 焼入温度 + 室温半冷時間 : 焼入温度からの温度まで冷却するに要する時間 2 Half temperature time:time required for cooling from quenching temperature to (Quenching temperature + Room temperature)/2 衝撃遷移特性 Transition property of charpy impact value 疲労強さ ( 小野式回転曲げ疲労試験 ) Fatigue strangth (Rotating bending fatigue test by Ono method) 800 2mm V ノッチシャルピー衝撃値 (J/cm 2 ) 2 mm Vnotch Charpy impact value 硬さ :44HRC Hardness 材質 : Material 焼入温度 :1,020 30min Quenching temperature 油冷 半冷 30min HTT(Half tempereture time) 半冷 60min HTT 試験温度 Testing temperature( ) 応力 Stress(N/mm 2 ) 室温 Room temperature 熱処理 550 焼入れ :1,030 空冷 焼戻し :580 1H2 回 硬さ :50HRC 500 Heat treatment Quenching : 1,030 Tempering : 580 1H 2 材質 : 450 Hardness : 50HRC Material 破断までの回転数 ( 回 ) Number of rotations till fracture (times) 本カタログに記載の特性値 写真 図表 順位 評価等は 当社試験データによる代表的な値であり 製品の品質を保証するものではありません 本カタログの記載内容は予告なく変更することがございます <Attention> The characteristics, photos, charts, rankings and evaluations of of this catalog are are representative value by by our our test data, it it does not not guarantee the the quality of of the the product. This catalog and its its contents are are subject to to change without notice. 7

8 熱間加工用工具鋼の標準熱処理条件 Standard heat treatment conditions for YSS hot work tool steels 鋼種 Grade 納入硬さ (HBW) Delivery hardness 熱処理条件 ( ) Heat treatment condition 焼入焼戻し硬さ Quenching and tempering hardness 焼なまし条件 ( ) 焼入れ条件焼戻し条件 Annealing condition HRC Quenching Tempering 229 以下 1,000~1,050 空冷 ( 油冷 ) () 550~650 空冷 50 以上 MAGIC 229 以下 1,010~1,030 空冷 ( 油冷 ) () 550~640 空冷 50 以上 以下 1,010~1,030 油冷 ( 空冷 ) () 550~650 空冷 50 以上 以下 1,010~1,030 油冷 ( 空冷 ) () 550~650 空冷 50 以上 以下 1,000~1,050 空冷 ( 油冷 ) () 550~650 空冷 50 以上 以下 1,000~1,050 油冷 550~650 空冷 50 以上 229 以下 1,000~1,050 油冷 ( 空冷 ) () 550~650 空冷 46 以上 241 以下 1,050~1,140 油冷 600~700 空冷 48 以上 F プリハードン鋼 ( 熱処理不要 ) Prehardened steel (Delivery in hardened condition) 38~ 以下 830~880 油冷 400~650 空冷 42 以上 740~800 徐冷 241 以下 1,080~1,140 油冷 550~600 空冷 54 以上 800~880 徐冷 受渡当事者間の取決めによりプリハードンで提供 Delivered in Prehardened conditions depending on the agreement between the delivering parties. 熱間加工用工具鋼の焼入れ 焼戻し加熱保持時間 1. 焼入れ加熱保持時間 (1) 予熱時間第 1 段 500~550 焼入れ加熱保持時間 2 第 2 段 750~800 焼入れ加熱保持時間 1 Quenching and tempering time of YSS die steels 1.Holding time at quenching (1) Preheating time First stage: quenching holding time 2 Second stage: same length of quenching holding time (2) 焼入れ加熱保持時間 (2)Holding time at quenching 炉型式 Furnace 真空炉 ソルトバス Vacuum furnace, Salt bath 肉厚 Thickness(mm) 保持時間 Holding time(min) 注意 : ソルトバスは必ず予熱を行うことを前提とし 浸漬時間 = 保持時間とする Notice : If you take preheating time, dipping time can be regarded as holding time. 2. 焼戻し保持時間 2.Holding time at tempering 肉厚 mm Thickness(mm) 焼戻し保持時間 Holding time(h) ~ ~ ~ ~ ~ ~ ~ ~499 8 注意 : 焼戻しは 2 回以上繰り返すこと Notice : Tempering is needed more than 2 times. 8 本カタログに記載の特性値 写真 図表 順位 評価等は 当社試験データによる代表的な値であり 製品の品質を保証するものではありません 本カタログの記載内容は予告なく変更することがございます

9 Quenched and tempered hardness curve MAGIC

10 Guide for selecting YSS die materials (Example) Hot forging dies Extrusion dies 40 3 Comparison of various nitrided layers TYPE A TYPE B TYPE C TYPE D

11 Sulfuration nitriding for hot work die "HintS" Simulation test of hot galling resistance (On forging die) Simulation test of erosion resistance(on casting die) Data sheet MAGIC MAGIC MAGIC

12 YSS ヤスキハガネ MAGIC YEM MDC YXR HintS は日立金属の登録商標です YSS,, MAGIC, YEM, MDC,, YXR and HintS are registered trademarks of Hitachi Metals, Ltd. 本社北日本支店茨城支店中日本支社西日本支社中国支店九州支店 東京都港区港南一丁目 2 番 70 号 ( 品川シーズンテラス ) 特殊鋼カンパニー工具鋼統括部 宮城県仙台市青葉区中央一丁目 6 番 35 号 ( 東京建物仙台ビル ) Tel. (022) ( 代表 ) 茨城県日立市助川町三丁目 1 番 1 号 Tel. (0294) 愛知県名古屋市中区錦二丁目 13 番 19 号 ( 瀧定ビル ) 特殊鋼営業部 大阪府大阪市北区中之島三丁目 3 番 23 号 ( 中之島ダイビル ) 特殊鋼営業部 広島県広島市南区稲荷町 2 番 16 号 ( 広島稲荷町第一生命ビル ) 福岡県福岡市中央区天神二丁目 14 番 13 号 ( 天神三井ビル ) Tel. (03) Tel. (052) Tel. (06) Tel. (082) ( 代表 ) Tel. (092) ( 代表 ) 本カタログに記載の特性値は 代表的な値であり 保証値とは異なりますのでご注意願います 本カタログに記載の事項は予告なく変更することがございます 本カタログ記載内容の無断転載を禁じます ご不明な点は左記最寄りの弊社特殊鋼担当までご相談ください The characteristics listed on this catalog are representative values and they do not guarantee the quality of the product. This catalog and its contents are subject to change without notice. Do not duplicate this catalog without a permission from Hitachi Metals, Ltd. For further information, please contact the representative in your area. Head Office Head Office Other Office Diehl Tool Steel, Inc. Head Office Other Office Head Office Bangkok Branch Ayutthaya Factory Shinagawa Season Terrace, 1270, Konan, atoku, Tokyo , Japan Specialty Steel Company, Tool Steel Business Unit. 2 Manhattanville Road, Suite 301, Purchase, NY 10577, U.S.A. Chicago, Detroit, Pittsburgh, San Jose Head Office 800 East Ross Avenue P.O. Box Cincinnati, OH 45217, U.S.A. Immermannstrasse 1416, Dusseldorf, Germany London, Milano, Paris, Leonberg, Munich 1/60, Moo 5, Rojana Industrial Park, Tambol Khanharm, Amphur Uthai, Ayutthaya 13210, Thailand Unit 13A1, 13th Floor, Ploenchit Tower, 898 Ploenchit Road, Lumpini, Pathumwan, Bangkok 10330, Thailand 484 Moo 4, Uthai Sub District, Uthai District, Phranakornsri Ayutthaya 13120, Thailand Tel Tel Tel Tel Tel Tel /0890 Tel 安全に関するご注意 Notes about safety 鋼材は重量物です 輸送や保管時に荷崩れや落下 挟まれなどを防止するための安全対策を実施してください 鋼材を鋸切断 切削 熱処理 研磨など各種加工される際や 金型 部品 治工具など製品として使用される際は 該当する法令 省令 条例 ガイドライン等に従い 保護具や治工具などを使用して作業者の安全を確保してください Steel is heavy. Please execute the safety measures to prevent falling or collapse of cargo or sandwiched during transportation or warehousing. Please ensure the safety of workers use the jigs and various protective equipment and follow the applicable laws and ministerial ordinance, ordinances, guidelines, etc. when sawing, cutting, heat treatment, polishing or when using as mould, machine parts, or tooling. 12 Gul Avenue, Singapore Tel Head Office Cha Shan Town, Dong Guan City, , China Tel Shanghai Branch No.69 Shuang Ying Road, Qingpu Industrial Zone, Tel Qingpu District, Shanghai, , China Tianjin Jinnan No.11, Jianshe 4th Branch Road, Balitai Town, Tel /3102 Branch Jinnan District,Tianjin, , China Dalian Branch 3 # 2, Koushin Mould Industrial Park Ⅲ B111F. Tel /1022 T. Z. Dalian, , China 本カタログ記載の住所 連絡先は 2018 年 1 月現在のものです 変更になる場合もありますので 電話がつながらない場合は お手数ですが下記までご連絡をお願いいたします 日立金属株式会社 (0800) Tel.(03) Head Office Seoul Branch Busan Branch 333, Gongdan 3daero, Siheungsi, Gyeonggido, 15115, Korea Rm City Air Tower Bldg., 36. Teheranro 87gil, Gangnamgu, Seoul, 06164, Korea 20, Hwajeonsandan 6ro 102beongil, Gangseogu, Busan, 46738, Korea Tel Tel Tel Our address and your contact indicated in this catalog are those as of January If you cannot put a call through, please contact below. Hitachi Metals, Ltd. Toll free (in Japan) Tel: カタログ番号 HYB8(J,E)W 2018 年 1 月作成 (HMT3)

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