PRODUCT NEWS No. 405 NEW PRODUCT 45 SSE45 series 90 SSD90 SSE45 45 JCTMA ECO PRODUCT SSD90 90 JCTMA ECO PRODUCT

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1 PRODUCT NEWS No. 0 NEW PRODUCT SSE series 0 SSD0 SSE JCTMA ECO PRODUCT SSD0 0 JCTMA ECO PRODUCT

series SSE, SSD0 Dijet-mill SSE type SSE For general use and face milling Features SSE gives wide application for cast iron, general steel and hardened steel.

Tool stability gives longer tool life.. Adopted ultra-rigid and improved body durability G-Body. And also adopted Carbide shim prevents body damage and improved security when insert was broken.

2 series SSE, SSD0 Dijet-mill SSE type SSE For general use and face milling Features SSE gives wide application for cast iron, general steel and hardened steel. is suitable for general steel, new grade for cast iron, JC0 for nodular cast iron and hardened steel, FZ0 for aluminum alloy. And adopted new grade JC00 against chipping for unfavorable conditions. Tool stability gives longer tool life.. Adopted ultra-rigid and improved body durability G-Body. And also adopted Carbide shim prevents body damage and improved security when insert was broken.. Secure insert location maintains high precision face run out and improved surface finish and tool life.. SSE achieved. times longer tool life than competitor. Very light cutting is possible with the use of 0 degree positive axial rake and high positive D geometry. Wiper insert for excellent surface roughness. Adopted GN surface-hardening treatment on thermal resistant high strength steel gives high hardness over HRC and secure insert pocket and holder against thermal deformation, improved body durability and tool life by 0% or more, compared with competitor's tool. Make it difficult to be damaged even under severe cutting conditions. Also rust-proof and anti-welding effect is much improved. Newly developed coating, is new CVD coated grade for cast iron milling. is improved wear and thermal resistance by adopting new substrate having excellent wear and chipping resistance and thick AO layer providing maximum thermal and chemical protection. By means of smooth surface treatment of coating layer prevents abnormal wear such as sudden weld chipping. Structure of Applicable range of AO layer with improved oxidation resistance and smooth surface treatment Ti(C,N) layer with improved chipping resistance Substrate gives excellent wear and chipping resistance Wear-resistance Type For finishing or light cutting For medium cutting For heavy cutting ISO code Chipping-resistance Flank wear Cutting Performance Tool life comparison (GG0) Competitor B Cutting length Max. Flank wear Tool life comparison (.) Competitor I Cutting length MaterialGG0 Insert No.SEMTTAGSN-KM () Cutting conditionsvc=00/min, fz=0.mm/t, ap=.mm ae=mm, DRY Material. (raw material) Insert No.SEMTTAGSN-PM (), Tool dia.00mm Cutting conditionsvc=0m/min, n=min -, f=0.mm/rev (N), ap=mm ae=mm, Shoulder cuttingdown cutair blow

SSE Facemill type Note) All cutters are supplied without inserts. Cat. No. Type Standard Inch bore Metric bore Fine pitch Super fine pitch Bore Stock kg Weight No. of tooth Dimensions Fig.

3 SSE Facemill type Note) All cutters are supplied without inserts. Cat. No. Type Standard Inch bore Metric bore Fine pitch Super fine pitch Bore Stock kg Weight No. of tooth Dimensions Fig. Fig. Fig. Fig. Fig. SSE-00R SSE-00R SSE-R SSE-0R SSE-00R SSE-00R- SSE-0R- SSE-00R- SSE-00R- SSE-R-0 SSE-00R-0 SSE-00R-0 SSE-0R SSE-00R- SSE-0R- SSE-00R- SSE-000R- SSE-R P.C.D.. P.C.D. 0. Max. D.O.C. Entering angle Standard stock itemsmake to order

In case of finishing if feed per revolution is over mm,

SEMTTAGSN-PM SEMTTAGSN-KM SEGTTAGFN-AL XEHWTAGSN-W Wiper

4 series SSE, SSD0 Insert Fig. Fig. Fig. In case of finishing if feed per revolution is over mm, recommend to use XEHWTAGSN-W wiper insert. Cat. No. SEMTTAGSN-PM SEMTTAGSN-KM SEGTTAGFN-AL XEHWTAGSN-W Wiper insert Tolerance M M G H PVD Coated JC00 JC0 JC00 CVD Coated Uncoated FZ0 Fig. 0 inserts per case. Attention to using wiper insert (XEHW type) Wiper insert for SSE has single cutting edge. In case of right-hand use put insert with "R" is shown in front. Parts Clamp screw Shim screw Shim Wrench Wrench for shim Insert TSW-H SSW- SM-SE A-T LW-0 Clamp screw TSW-H SSW- Recommended torque.. Standard stock itemsmake to order

5 Improved efficiency by insert Work Part name Material Hardness Block GG 0 Tool Tool No. Grade Vc, (n ) Result Combination of SSE and increased cutting speed. times and feed speed. times faster than competitor. Cutting conditions V f, (f z) Coolant Machine Dry Horizontal MC SSE Recommended cutting conditions for SSE Work materials Cutiing speed Vc (m/min) feed per tooth fz (mm/t) Grades Insert No. (SS00, S0C) Low carbon steel (00, C0) Below 0HB JC00 SEMTTAGSN-PM SEMTTAGSN-PM (S0C, SC) Carbon steel (C0, C) Below 0HB JC00 SEMTTAGSN-PM SEMTTAGSN-PM (SKD, SKD) Tool & Die steel (.,.) Below HB SEMTTAGSN-PM (SUS0) Stainless steel (Aisi 0) Below 0HB JC00 JC0 SEMTTAGSN-PM SEMTTAGSN-PM (FC00) Grey cast iron (GG) Below 00HB (FCD00) Nodular cast iron (GGG) Below 00HB JC0 JC0 SEMTTAGSN-KM SEMTTAGSN-PM SEMTTAGSN-PM Hardened steel 0-HRC JC0 SEMTTAGSN-PM (A0) Aluminum alloy 0-0HB FZ0 SEGTTAGFN-AL Note) In case of unfavorable conditions, insert grade JC00 is recommended.

series SSE, SSD0 Dijet-mill 0 SSD0 type 0 SSD0 For general use and shoulder milling Features Economical shoulder milling cutter SSD0 uses four-edge inserts.

And also adopted carbide shim prevents body damage and improved security when insert was broken. SSD0 gives wide application for cast iron, general steel and hardened steel.

6 series SSE, SSD0 Dijet-mill 0 SSD0 type 0 SSD0 For general use and shoulder milling Features Economical shoulder milling cutter SSD0 uses four-edge inserts.. By adopting M class insert with D geometry and high precision body achieves true 0 degree with no mismatch and excellent surface roughness.. Adopted ultra-rigid and improved body durability G-Body. And also adopted carbide shim prevents body damage and improved security when insert was broken. SSD0 gives wide application for cast iron, general steel and hardened steel. is suitable for general steel,new grade for cast iron, JC0 for nodular cast iron and hardened steel. And adopted new grade JC00 against chipping for unfavorable conditions. Adopted GN surface-hardening treatment on thermal resistant high strength steel gives high hardness over HRC and secure insert pocket and holder against thermal deformation, improved body durability and tool life by 0% or more. Make it difficult to be damaged even under severe cutting conditions. Also rust-proof and anti-welding effect is much improved. Cutting Performance Verticalness comparison Tool life comparison (., raw material) DIJET: MaterialC0 Cutting conditions Vc=0m/min, f z=0.mm/t, ap=mm ae=.mm SDHW00 SDMT00 Competitor I Verticalness Verticalness Verticalness DIJET: Max. Flank wear Material. (raw material) Cutting conditionsvc=00m/min, fz=0.mm/t, ap=mm ae=mm, DIJETSDMT0PDER Competitor I. Theoretical verticalness of SSD0: m (mm width), m (mm width) Cutting length Compared with competitor's tool, DIJET tool achieved. times longer tool life. Surface roughness Material. (raw material) Cutting conditions Vc=00m/min, fz=0.mm/t, ap=mm ae=mm,. SDMT insert achieved below Ra=0.m. Also, SDHW insert achieved better surface roughness. (m).. 0. Ra= 0.m Ra= 0.m 0 SDMT0PDER () SDHW0PDTR (JC0)

of tooth 0 0 0 0 00 0 00 0 0 00 0 00 0 0 0 0 00 0 0 0 0 00 Dimensions 0 0 0 0 0 0 0 0..... 0.. 0 0 0 0...... 0. 0...... 0... 0 0 0 0 kg Weight 0. 0. 0..... 0. 0. 0..... Fig.

7 SSD0 Facemill type Entering angle Max. D.O.C. P.C.D.. P.C.D. 0. Fig. Fig. Fig. Fig. Bore Inch bore Metric bore Cat. No. SSD0-00R SSD0-0R SSD0-00R SSD0-00R SSD0-0R SSD0-0R SSD0-00R SSD0-00R- SSD0-0R- SSD0-00R- SSD0-00R- SSD0-0R-0 SSD0-0R-0 SSD0-00R-0 Stock No. of tooth Dimensions kg Weight Fig. Insert Fig. Fig. Note) All cutters are supplied without inserts. SDMT0PDER With chipbreaker GradeJC00, Cat. No. SDMT0PDER SDHW0PDTR 0 inserts per case. Tolerance M H SDMT0PDER With chipbreaker GradeJC0 JC0 SDMT0PDER With chipbreaker Grade PVD Coated JC00 Standard stock itemsmake to order SDHW0PDTR Without chipbreaker GradeJC0 CVD Coated Fig.

series SSE, SSD0 Parts Clamp screw Shim screw Recommended Recommended torque torque Shim TSW-H SSW- SM-SD Wrench A-T Wrench for shim LW-0 Insert 0SSD0 Recommended cutting conditions for SSD0 Work

8 series SSE, SSD0 Parts Clamp screw Shim screw Recommended Recommended torque torque Shim TSW-H SSW- SM-SD Wrench A-T Wrench for shim LW-0 Insert 0SSD0 Recommended cutting conditions for SSD0 Work materials (SS00, S0C) Low carbon steel (00, C0) Below 0HB Cutiing speed Vc (m/min) feed per tooth fz (mm/t) Grades JC00 Insert No. SDMT0PDER SDMT0PDER (S0C, SC) Carbon steel (C0, C) Below 0HB JC00 SDMT0PDER SDMT0PDER (SKD, SKD) Tool & Die steel (.,.) Below HB SDMT0PDER (SUS0) Stainless steel (Aisi 0) Below 0HB JC00 JC0 SDMT0PDER SDMT0PDER, SDHW0PDTR (FC00) Grey cast iron (GG) Below 00HB (FCD00) Nodular cast iron (GGG) Below 00HB JC0 JC0 SDMT0PDER SDMT0PDER, SDHW0PDTR SDMT0PDER SDHW0PDTR Hardened steel 0-HRC JC0 SDMT0PDER SDHW0PDTR Note) In case of unfavorable conditions, insert grade JC00 is recommended. TEL. 00FAX. 00 TEL. 0000FAX. 000 TEL. 0FAX. 0 TEL. 00FAX. 00 DIJET INDUSTRIAL CO., LTD. Headquarters --, Kami-Higashi, Hirano-ku, Osaka -000, Japan Phone: --- Fax: --- TEL. 000FAX. 0 TEL. 000FAX. 0 TEL. 0FAX. 0 TEL. 00FAX. 00 TEL. 0FAX. 0 TEL. 0FAX. 0 TEL. 00FAX. 0 FAX 0--0 Grinding produces hazardous dust. To avoid adverse health, use adequate ventilation and read Material Safety Data Sheet first. WARNING: Cutting tools may fragment in use. Wear eye protection in the vicinity of their operation. Specification shall be changed without notice. 0SS.B

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