ES-2 Side Impact Dummy.indd

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1 JASTI Parts Catalogue Side Impact Test Dummy Anthropomorphic Test Devise ISSUED on Apr/2016

/EuroSID-2 Impact Dummy Full Assembly 側面衝突試験用人体ダミー /EuroSID-2 ダミー弊社製ダミーは欧州規格 (ECER95) にて決められた側面衝突試験用人体ダミーで国内同様法規 (TRIAS) や国内 (JNCAP) 欧州自動車アセスメント (EuroNCAP) に全て準拠して作製されております弊社製 re ダミーは米国規格 (49CFR

Assembly 174-2000 455-2000 Upper Torso Assembly 174-4000 Thorax Assy 455-3000 174-3000 Shoulder Assy 456-3000 Head Assembly 174-1000 455-1000 Arm Assembly 175-3500 Left 960715-313 175-3800 Right

2 /EuroSID-2 Impact Dummy Full Assembly 側面衝突試験用人体ダミー /EuroSID-2 ダミー弊社製ダミーは欧州規格 (ECER95) にて決められた側面衝突試験用人体ダミーで国内同様法規 (TRIAS) や国内 (JNCAP) 欧州自動車アセスメント (EuroNCAP) に全て準拠して作製されております弊社製 re ダミーは米国規格 (49CFR Part572 Subpart U) に基づき米国認証試験 (FMVSS214) や米国自動車アセスメント (USNCAP) に全て準拠して作製されておりますいずれも法規基準を満たしている事を証明する各種校正試験もトレーサビリティーを有する社内設備にて実施致しております各部品に関しましても全て法規図面指示通りで製作されておりますので他社米国製人体ダミーとも互換性をもっております Neck Assembly Upper Torso Assembly Thorax Assy Shoulder Assy Head Assembly Arm Assembly Left Right /EuroSID-2 ECER95/49 CFR Part572 SubPart U 着座高 mm 着座面肩中心 mm 尻膝 mm 胸幅 mm 肩幅 mm 腹幅 mm 重量表部位重量 (LBS) 重量 (kg) 頭 8.18 ± ± 0.20 首 2.20 ± ± 0.05 上部胴体 ± ± 1.00 左腕 2.87 ± ± 0.10 右腕 2.87 ± ± 0.10 腹 ± ± 0.25 Lower Torso Assembly Pelvis Assy Abdominal Assy Lumbar Spine Leg Assembly Left Left Right Right 着座面足裏 mm 左脚 ± ± 0.60 右脚 ± ± 0.60 腰 ± ± 0.60 全重量 ± ±

Head Assembly Neck Assembly 5000081 9000852 M6 x 1.

Shore A Red 175-2015 455-2009 Neck Buffer Assembly Set

Screw (Retaining Screw) 5000281 M6 x 12 175-1006

Machined 175-1005 455-1007 Head Skin 175-2020 455-2020

960715-206 Neck Bracket, Machined 175-2001 455-2002

Torso Interface 175-1003 455-1003 Skull Cap 5000281 M6

455-2009 Neck Buffer Assembly Set 70 Shore A Yellow

3 Head Assembly Neck Assembly M6 x 1.0 x Neck Buffer Assembly Set 60 Shore A Red Neck Buffer Assembly Set 70 Shore A Yellow Half Spherical Screw (Retaining Screw) M6 x Skull Cap Skin Skull Machined Head Skin Neck Buffer Assembly Set 80 Shore A Blue Neck Bracket, Machined Neck, Molded Plate,Neck Head And Torso Interface Skull Cap M6 x Eurosid Eyebolt Complete Neck Buffer Assembly Set 70 Shore A Yellow Upper Neck Load Cell Structural Replacement M6 x 1.0 x Plate,Neck Head And Torso Interface Half Spherical Screw (Retaining Screw) M6 x

Upper Torso Components Shoulder, Clavicle, Arms 1 5000036 9001443 Screw,

(ES-1 Backplate Curved 140mm Wide) 5000001 9005101 M6 x 20mm 175-3010

960715-308 Cam Stop Block 175-3008 960715-302 Shoulder Top Plate 5000004

7 x 25 175-3015 455-3202 Bungee Cord 174-4080 455-3002 Torso Backplate,

Complete Rib Module 5000281 9001446 M6 x 12 Long 500133 M6 x 1.

Box 175-8000 455-3006 Torso Jacket 175-3007 455-3201 Elastic Cord Holder

4 Upper Torso Components Shoulder, Clavicle, Arms Screw, FHCS M6 x 1 x 20mm Long NARROW BACKPLATE CURVED (ES-1 Backplate Curved 140mm Wide) M6 x 20mm Shoulder Foam Pad Screw, FHCS M6 x Cam Stop Block Shoulder Top Plate M4 x 0.7 x Bungee Cord Torso Backplate, Loadcell, Replacement T12 Structural Replacement M8 x 1.25 x Screw, FHCS M6 x 12 Long Complete Rib Module M6 x 12 Long M6 x 1.0 x Shoulder Assembly Es Spine Box Torso Jacket Elastic Cord Holder Shoulder Spacer Block Bushing M5 x 0.8 x M4 x 0.7 x Shoulder Bottom Plate Shoulder Cover Plate 5 6

Shoulder, Clavicle, Arms 2 Shoulder, Clavicle, Arms 3 5000005 9003049 M4 x 0.7 x 12 175-3003 960715-306 Shoulder U Spring 175-3011 960715-315 Cam Buffer Pad 5000040 9010210 M10 x 1.

5 Shoulder, Clavicle, Arms 2 Shoulder, Clavicle, Arms M4 x 0.7 x Shoulder U Spring Cam Buffer Pad M10 x 1.5 x Flat M10 (10.85 ID x 20 OD x 2.3 Thk) Pivot Stop Plate Right M10 x 1.5 x Flat M10 (10.85 ID x 20 OD x 2.3 Thk) Compression Spring Pivot Stop Pin Pivot Stop Pin Compression Spring Pivot Stop Plate Left Shoulder Cam Clavicle End Plate Shoulder Cam Clavicle Assembly Shoulder Cam Clavicle End Plate Bearing Thrust 10.5 ID Arm Flesh Assembly Left / Right Arm Assembly, Right Bearing Thrust 10.5 ID Arm Flesh Assembly Left / Right Arm Assembly, Left 7 8

Rib Module Assy 1 Rib Module Assy 2 5000388 9001451 Screw, PHMS M3 x 0.5 x 8 175-4950 SA572-S69 Linear Position Transducer 175-4057 455-3133 Damper Bracket Clamp 5000014 9005104 M6 x1.

45 x 16 175-4100 455-3113 Piston Buffer Eurosid2 6000081 455-3141 Rod End 4-40 175-4033 455-3123 Transducer Bushing Thorax (Screw Sleeve) 175-4008 455-3111 Guidance Bracket Thorax 175-4022 455-3106

7 x 8 175-4058 960715-354 Damper Return Spring 175-4005 960715-351 Damper Spring Locator 175-4056 960715-352 Stiff Damper Spring 5000287 9001450 M4 x 0.

6 Rib Module Assy 1 Rib Module Assy Screw, PHMS M3 x 0.5 x SA572-S69 Linear Position Transducer Damper Bracket Clamp M6 x1.0 x M6 x Spring, 16.4 N/mm Color Code Black Cylinder (Spring Housing) Cover Thorax M2.5 x 0.45 x Piston Buffer Eurosid Rod End Transducer Bushing Thorax (Screw Sleeve) Guidance Bracket Thorax Transducer Mount Thorax Damper Spring Cup Screw, FHCS M3 x Square Bumper Screw, SSCP M4 x 0.7 x Damper Return Spring Damper Spring Locator Stiff Damper Spring M4 x 0.7 x End Pieces And End Plate Screw, PHMS M3 x 0.5 x Nut M4 Self Locking M5 x 0.8 x Tuning Spring Support Thorax Screw, FHCS M4 x M-Rail Needle Bearing Strip V-Rail Rib Accelerometer Mount M1.6 x 0.35 x Piston Thorax (Rail Mount) Damper Assembly M4 x 0.7 x Rib Assembly, Rib Extensions 9 10

Lower Torso Assembly Pelvis Assembly 175-5005 4373 Base Adaptor T12 175-5001 960715-401 Cover Plate 175-5002 960715-403 Abdominal Drum 175-5004 960715-404 Latching Plate 9000144 9000005

7 x 12 175-6041 960715-502 Sacrum Cover Plate 175-6040 455-4406 Sacrum Block 175-5010 455-4001 Abdomen Molded Assembly, Certified 9000591 9000124 5000089 Screw, FHCS 1/4-20 x 1 9001468 Screw,

7 x 8 9000057 9001003 Nut Hex 1/2-20 175-5506 78051-69 Cable Assembly-Lumber 175-5501 455-4401 Lumbar Spine, Molded 5000030 9007015 M8 x 1.

5 x 40 175-6001 455-4403 Transducer Bushing 175-6013 455-4106 Tube Stop 175-6025 455-4107 Back Plate Buffer 175-6056 960715-535 H-Point Foam Block, Right 5000296 9001465 Screw, LHCS M6 x 16

25 x 25 5000297 9010143 Screw, LHCS M5 x 18 175-6066 455-4201 Upper Femur Weldment, Right 175-6030 960715-504 Sacrum Spacers 5000111 9000878 Bearing Snap Ring 175-6007 960715-524 Spacer,

7 Lower Torso Assembly Pelvis Assembly Base Adaptor T Cover Plate Abdominal Drum Latching Plate /4-20 x 5/8 1/ ID x x M4 x 0.7 x Sacrum Cover Plate Sacrum Block Abdomen Molded Assembly, Certified Screw, FHCS 1/4-20 x Screw, SHSS M8 x Screw, FHCS M4 x 0.7 x Abdomen Loadcell Structural Replacement M4 x 0.7 x M4 x 0.7 x Nut Hex 1/ Cable Assembly-Lumber Lumbar Spine, Molded M8 x 1.25 x Lumbar Mounting Plate Pelvis Molded, Certified Iliac Wing Assembly, Right M10 x 1.5 x Transducer Bushing Tube Stop Back Plate Buffer H-Point Foam Block, Right Screw, LHCS M6 x Lumbar Spine Assembly Transducer Spacer Back Plate, Right M8 x 1.25 x Screw, LHCS M5 x Upper Femur Weldment, Right Sacrum Spacers Bearing Snap Ring Spacer, Structural Replacement Iliac Wing Assembly, Left Femur Buffer Assembly, Left Spacer Ring Femur Buffer Assembly, Right Hip Pivot Pin Stud, Structural Replacement H-Point Foam Block, Left Back Plate, Left Screw, SHSS M12 x Upper Femur Weldment, Left Bearing Spherical 17 ID 11 12

8 Left Leg Assembly Right Leg Assembly Thigh Molded, Left Upper Leg Bone Weldment Load Cell Simulator - Femur ATD /4-28 x 1/ Heavy Lock 1/4 Bolt Size x 1/ /8-16 x 1-3/ ATD Knee Joint Assembly, Left ATD Knee Flesh, Left /8-16 x ATD Schnorr - Disc Spring 20 OD x 10.2 x 0.9 Thk ATD-3766 Bushing ATD-3773 Screw, SHSS 3/8 x Thrust Bearing # B /16-24 x 7/ Spring Lock 5/16 Bolt Size ATD Lower Leg Assembly, Left Screw, SHSS 3/8 x Schnorr - Disc Spring 20 OD x 10.2 x 0.9 Thk ATD-3773 Screw, SHSS 3/8 x Thrust Bearing # B /16-24 x 7/ Spring Lock 5/16 Bolt Size ATD Lower Leg Assembly, Right Screw, SHSS 3/8 x ATD-3766 Bushing ATD /8-16 x /8-16 x 1-3/ ATD Knee Joint Assembly, Right ATD Knee Flesh, Right x 1/ Thigh Molded, Right Upper Leg Bone Weldment Load Cell Simulator - Femur ATD /4-28 x 1/ Heavy Lock 1/4 Bolt Size ATD Ankle Rotation Assembly, Left /2-20 x /2-20 x ATD Ankle Rotation Assembly, Right ATD Foot Molded Assembly, Left ATD Foot Molded Assembly, Right 13 14

9 Left Knee Assembly Right Knee Assembly , Safety Spring 6.35 ID x 9.45 OD x 1 Thk , Safety Spring 6.35 ID x 9.45 OD x 1 Thk ATD Friction Plate ATD Friction Plate ATD Plate Spacer ATD-3771 Friction Plate Retaining Screw ATD-3771 Friction Plate Retaining Screw ATD Friction Plate ATD Plate Spacer ATD Friction Plate ATD-3758 Side Plate ATD-3758 Side Plate /4-20 x 1/ /4-20 x 1/ Rubber Bumper Rubber Bumper (E-Last-O-Spring) Nut, Locknut 1/ /4-20 x 1/ ATD-3769 Friction Plate, Retaining Stud ATD Plate Spacer Nut, Locknut 1/ , Safety Spring 6.35 ID x 9.45 OD x 1 Thk ATD-3767 Retainer ATD Knee Cap, Left ATD Knee Cap, Right ATD-3767 Retainer Nut, Locknut 1/ ATD Plate Spacer , Safety Spring 6.35 ID x 9.45 OD x 1 Thk ATD-3769 Friction Plate, Retaining Stud /4-20 x 1/ Nut, Locknut 1/

10 JASTI Dummy Parts Catalogue Issued by: JASTI CO.LTD. Head Office 4-3, Miyoshi 2-Chome,Koto-ku, Tokyo JAPAN Tec. Center 669 Yanagisawa, Numazu City,Shizuoka JAPAN Issued on: Apr/2016

Series Ref. --0-JUL-/ (CG) CAM PIN, CAM WASHER WASHER, CYLINDRICAL CONTACT ROD ASSY, ROD, GUIDE ROUND, GUIDE ROLLER GUIDE ASSY ROLLER GUIDE,

Series Ref. --0-JUL-/ (CG) CAM PIN, CAM WASHER WASHER, CYLINDRICAL CONTACT ROD ASSY, ROD, GUIDE ROUND, GUIDE ROLLER GUIDE ASSY ROLLER GUIDE, Series Ref. -0-0-JUL (CG) 0 - - - - - 0 - - - - - CAM PIN, CAM WASHER, CYLINDRICAL CONTACT ROD ASSY, ROD, GUIDE ROUND, GUIDE, GUIDE WASHER (0.MM,.0") WASHER (MM.0") WASHER (.0") ANVIL SET ANVIL MM, 0.")