DIJET - Carbide Holders.pdf
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1 PRODUCT NEWS No. 07 B FU INEUP Fits all major manufacturers Straight Neck type 5 Items Taper Neck type Items Staight Arbor type Items Different type carbide shank holder from M to M bore diameters with through coolant hole. Tuff Carbide Modular System DIJET INDUSTRIA CO., TD.
2 times better Carbide Holders series MSN FU INEUP MSN Universal Carbide Shank Holder Performance comparison test Carbide shank VS Steel shank Cutting conditions Tool: Insert No. Work material Hardness Cutting speed Spindle speed Feed speed feed per revolution Steel shank SKS--0-S Carbide shank MSN-M0-0-SC+MSH--M0 WDMW050ZTR (JC500) S55C HB ow speed High speed V c= m/min n =,70min - V f =,000mm/min f =.mm/rev V c = 50m/min n =,min - V f =,0mm/min f =.0mm/rev Depth of cut Pick feed Coolant Machine Overhung length Down cutting ap=0.mm ae=mm Air blow Vertical MC =mm Cutting area comparison (mm/th) Steel shank body: SKS--0-S Carbide shank body: MSN-M0-0-SC+MSH--M0 No chatter Small chatterbig chatter (m/min) Improved efficiency by times! Cutting force comparison Vc= m/min Vc=50 m/min Steel shank body Y:975N Actual step: Y:075N X:7N Steel shank body Actual step: X:575N Z:500N Z:75N Y:75N Carbide shank body Actual step: Y:0N Carbide shank body Actual step: Z:N X:0N X:0N Z:70N Tool life comparison Judgment: VB MAX>0.mm Damaged condition of inserts (No.) (No.) Steeel shank body Chipping Steeel shank body JC 500 After 5m (5.min) Carbide shank body Cutting length (m) Carbide shank body JC 500 After 55m (09min) Q=8cc/corner Results Tool life was greatly improved. No chatter in low speed and high speed conditions.
3 MSN MSN Universal Carbide Shank Holder Performance comparison (/D=9.5) Steel shank N=70min- Vc=m/min Vf=00mm/min f=.mm/rev Ap=0.mm Hardness and Young s modulus comparison Carbide shank N=min- Vc=50m/min Vf=0mm/min f=.0mm/rev Ap=0.mm F=,000mm/min for steel body, F=,0mm/min for Carbide body,. times faster! Carbide Alloy Steels Hardness (GPa) Young's Modulus (GPa),5 5,7.5 times larger Young's modulus than steel. Tough to deflect and vibrate E = Young s modulus Steel = GPa Carbide = 5 GPa I =π / xd Influence of tool deflection Machining problem. Cutting condition can not Increase.. Trouble in machining accuracy.. arge vibration sound. How to reduce the deflection. Use large Young s modulus shank material.. Reduce overhung length as much as possible.. Neck dia. has to be fat as much as possible. Tools problem. Tool breakage by impact repeatedly.. No of tools increase to avoid the breakage. High efficient machining is possible High efficiency can not achieve. Use Solid Carbide shank Use low cutting resistance tool. Advantage of using carbide shank Any modular head in combination with carbide shank gives high efficient machining and longer tool life even in case of deep applications. Huge reduction of machining time by great increased cutting conditions. Stable machining without chattering is possible even in case of machining depth /D= or more for deep processing.
4 MSN Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT Fig. D Fig. D D DS h D DS h r r n End mill shank type Cat. No. Stock Dimensions D S r D n MD D kg Weight Fig. MSN-M--S0C MSN-M-5-SC MSN-M-0-S0C MSN-M-5T-SC MSN-M-50-S0C MSN-M-57T-SC M 0. MSN-M-5T-SC MSN-M--S0C MSN-M-0-SC MSN-M-50-SC MSN-M--SC MSN-M8--SC MSN-M8-0-SC MSN-M8-0T-SC MSN-M8-77T-SC 77.5 M8 0.9 MSN-M8--SC MSN-M8--SC MSN-M8-5-SC MSN-M0--SC MSN-M0-0-SC MSN-M0-0T-SC MSN-M0-70-SC M MSN-M0-85T-S5C Note) Please see page for recommended tightening torque. 7 Standard stock itemssoon to be stockedsoon to be deleted
5 MSN Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT Fig. D Fig. D D DS h D DS h r r n End mill shank type Cat. No. Stock Dimensions D S r D n MD D kg Weight Fig. MSN-M0--SC MSN-M0-T-SC MSN-M0-0-SC MSN-M0-0T-SC M MSN-M0-0-SC MSN-M0--SC MSN-M-5-S5C MSN-M-55-S5C MSN-M-00T-SC MSN-M-05-S5C M.0 MSN-M-5-S5C MSN-M-55-S5C MSN-M-0-S5C MSN-M-5-SC MSN-M-55-SC 55. MSN-M-77-SC MSN-M-97-SC MSN-M-05-SC MSN-M-7T-SC MSN-M-7-SC MSN-M-7T-SC MSN-M-55-SC M 8..0 MSN-M-77-SC MSN-M-77T-SC MSN-M-95-SC MSN-M-97T-SC MSN-M-5-SC MSN-M-5-SC MSN-M-5-SC Note) Please see page for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deleted
6 MSN Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT D DS h Straight arbor type Cat. No. Stock Dimensions D S MD D kg Weight MSN-M-7S-S9.8C MSN-M-07S-S9.8C M MSN-M-8S-S0C MSN-M-S-S0C 0 8 M MSN-M-S-S.8C MSN-M-S-S.8C.8 M MSN-M-S-SC MSN-M-0S-SC 0 M MSN-M8-97S-S5C MSN-M8-7S-S5C 5 7 M8 0. MSN-M8-97S-S5C MSN-M8-07S-SC MSN-M8-57S-SC M MSN-M0-0S-S8C 0 0. MSN-M0-S-S8C 8 M0 0. MSN-M0-0S-S8C MSN-M0-0S-SC MSN-M0-S-SC M MSN-M0-50S-SC 50.0 MSN-M-85S-SC MSN-M-5S-SC 85 5 M MSN-M-5S-S5C MSN-M-5S-S5C 5 5 M. MSN-M-85S-S5C 85. MSN-M-0S-S8C 0. MSN-M-0S-S8C 8 0 M 8.77 MSN-M-0S-S8C 0. MSN-M-57S-SC 57. MSN-M-7S-SC MSN-M-87S-SC 7 87 M 8..9 MSN-M-57S-SC 57. Note) Please see page for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deleted
7 MGN Through coolant hole Adopted ultra-rigid and improved body durability "G-Body". Short type Cost-effective and high strength steel shank holder. D MGN G-Body steel shank holder D DS h r End mill shank type Cat. No. Stock Dimensions D S r D n MD D kg Weight MGN-M8-7-S MGN-M0-0-S MGN-M-5-S5 MGN-M-7-S M8 M0 M M Note) In case of using MPM / MQX type combined with MGN steel shank holder, apply the recommended cutting conditions sheet (see page -, page 5-5). Adopted GN surface-hardening treatment on thermal resistant high strength steel gives high hardness over 5HRC and secure insert pocket and holder against thermal deformation, improved body durability and tool life by 0% or more, compared with competitor's tool. Make it difficult to be damaged even under severe cutting conditions. Also rust-proof and anti-welding effect is much improved. Standard stock itemssoon to be stockedsoon to be deleted 0
8 DIJET INDUSTRIA CO., TD. Headquarters: --8, Kami-Higashi, Hirano-ku, Osaka , Japan Phone: Fax: Overseas Divisions: DIJET INDUSTRIA CO., TD. (Europe) Unit Mundells Court, Welwyn Garden City, Herts A7 EN, England Phone Fax DIJET EUROPEAN TECHNICA SERVICE (Italy) Via Sega 8/B 500 San Giorgio in Bosco (PD) Italy Phone Fax DIJET INDUSTRIA CO., TD. (Bangkok Representative Office) 99 Srinakarindr Road, Modernform Tower 5th Floor, Kweang Suanluang Khet Suanluang, Bangkok 050, Thailand Phone , 859 Fax DIJET INDUSTRIA CO., TD. (Shanghai Representative Office) Room No.007 Tomson Commercial Building., 70 Dongfang Rd., Shanghai 0, China Phone Fax DIJET INDUSTRIA CO., TD. (Guandong Representative Office) Rm. JF, A Building, otus Plaza, Xianxidadao Road, Changan Town, Dongguan City, Guangdong Provence, 5850 P. R., CHINA Phone , 00 Fax DIJET INDUSTRIA CO., TD. (Mumbai Representative Office) A-/, Happy Valley Homes, G.B. Road, Near Ti-ku-ji-ni Wadi, Chitalsar Manpada, Thane (West) Mumbai 00 07, India Phone Fax DIJET Incorporated (U.S.A.) 57 Helm Street, Plymouth, MI 870 U.S.A. Phone Fax Web Sites WARNING: Grinding produces hazardous dust. To advoid adverse health, adequate ventilation and read Material Sefety Data Sheet First. Cutting tools may fragment in use. Wear eye protection in the vicinity of their operation. Your local stockist is: Tel.: 0 89 Fax: zibtr@siol.net Specification may be changed without notice printed 0/09
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