OSG Product Catalogue VOL-2.pdf

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2 TAPS

3 SPIR POINTED TAP SERIES GENER APPLICATION EX-POT Suitable for through hole tapping of carbon steels, alloy steels and nonferrous metals whose chips are produced in continuous coil form. These taps discharge chips through the hole. SPIR POINTED TAP SERIES FOR STAINLESS STEELS EX--POT Suitable for tapping through holes in difficult to machine stainless steels. Displays superb cutting characteristics and durability. This tap can also be used on materials such as heat resistant steels and nickel-chrome manganese steels. HSS TAPS SPIR POINTED TAP SERIES 1. Up to M9: with male center. :mm Unit:mm Flutes M2 0.4 OH1 5P M3 0.5 OH2 5P M4 0.7 OH2 5P M5 0.8 OH2 5P M6 1 OH2 5P M OH3 5P M OH3 5P M OH3 5P M OH4 5P M OH3 5P M OH4 5P M14 2 OH4 5P M OH3 5P M16 2 OH4 5P M OH3 5P M OH4 5P M OH4 5P M OH4 5P M OH4 5P M24 3 OH4 5P M OH4 5P Up to M8: with male center. :mm Unit:mm Flutes M3 0.5 OH2 4P M4 0.7 OH2 4P M5 0.8 OH2 4P M6 1 OH2 4P M OH3 4P M OH3 4P M OH3 4P EX-POT Hardened EX--POT D Zinc

4 SPIR POINTED TAP SERIES TiN COATED TIN-POT This tap is capable of tapping a wide range of materials, but is especially suited for high speed tapping of stainless steels and quenched and tempered steels. SPIR POINTED TAP SERIES FOR DIFFICULT TO CUT MATERI CPM-POT For through hole processing of materials such as high carbon steels, tool steels and steel alloy forgings. This tap can also be used to tap quenched and tempered materials with hardness of 20 ~ 45. HSS TAPS :mm Unit:mm Flutes M3 0.5 OH2 5P M4 0.7 OH2 5P M5 0.8 OH2 5P M6 1 OH2 5P M OH3 5P M OH3 5P M OH4 5P Up to M8: with male center. :mm Unit:mm Flutes M3 0.5 OH3 5P M4 0.7 OH3 5P M5 0.8 OH3 5P M6 1 OH3 5P M OH3 5P M OH3 5P M OH3 5P Up to M8: with male center. SPIR POINTED TAP SERIES Hardened Zinc TIN-POT CPM-POT D 5

5 SPIR POINTED TAP SERIES ULTRA SYNCHRO TAPS US--RFT Capable of high speed processing of materials such as aluminum and aluminum alloys, thanks to the superior abrasion and wear resistance of V Coating. For use with machines that have perfectly synchronized feed control. φ HSS TAPS SPIR POINTED TAP SERIES :mm Unit:mm Flutes M6 1 OH3 6P M OH4 6P TAP Limit does not guarantee thread limit for the internal thread after tapping. Hardened Zinc 6 US--RFT D

6 SPIR FLUTED TAP SERIES FOR STAINLESS STEELS (with water soluble coolant type) CC--SFT Able to tap stainless steel with water soluble coolant. SPIR FLUTED TAP SERIES ULTRA SYNCHRO TAPS US--SFT Capable of high speed processing of materials such as aluminum and aluminum alloys, thanks to the superior abrasion and wear resistance of V coating. For use with machines that have perfectly synchronized feed control. Lcf φd HSS TAPS Lc L1 L Lk K :mm Unit:mm Flutes M6 1 OH2 2.5P M OH3 2.5P M OH3 2.5P M OH3 2.5P TAP Limit does not guarantee thread limit for the internal thread after tapping. :mm Unit:mm Flutes M3 0.5 OH3 3P M4 0.7 OH3 3P M5 0.8 OH3 3P M6 1.0 OH3 3P M OH4 3P TAP Limit does not guarantee thread limit for the internal thread after tapping. SPIR FLUTED TAP SERIES CC--SFT Hardened US--SFT D Zinc 7

7 SPIR FLUTED TAP SERIES GENER APPLICATION EX-SFT This tap is made for cutting materials whose chips are produced in continuous coil form, such as,, and nonferrous metals. SPIR FLUTED TAP SERIES FOR STAINLESS STEELS EX--SFT Suitable for tapping blind holes in materials such as stainless steels, copper and thermo plastic. HSS TAPS SPIR FLUTED TAP SERIES 1. M3.5 Threads Size M6: with male center. :mm Unit:mm Flutes M2 0.4 OH1 2.5P M3 0.5 OH2 2.5P M4 0.7 OH2 2.5P M5 0.8 OH2 2.5P M6 1 OH2 2.5P M OH2 2.5P M OH2 2.5P M OH2 2.5P M OH2 2.5P M OH2 2.5P M OH2 2.5P M14 2 OH2 2.5P M OH2 2.5P M16 2 OH2 2.5P M OH2 2.5P M OH3 2.5P M OH2 2.5P M OH3 2.5P M OH2 2.5P M24 3 OH3 2.5P M OH2 2.5P :mm Unit:mm Flutes M3 0.5 OH2 2.5P M4 0.7 OH2 2.5P M5 0.8 OH2 2.5P M6 1 OH2 2.5P M OH3 2.5P M OH3 2.5P M OH3 2.5P M3.5 Threads Size M6: with male center. Hardened Zinc EX-SFT D 8 EX--SFT

8 SPIR FLUTED TAP SERIES TiN COATED TIN-SFT This tap is suitable for tapping depths less than 2D, in lowmedium carbon steels and stainless steels. Requires water soluble lubricant. SPIR FLUTED TAP SERIES FOR DIFFICULT TO CUT MATERI CPM-SFT Most appropriate for blind hole processing of materials such as high carbon steels, tool steels and steel alloy forgings. It can also be used on quenched and tempered materials with hardness of 20 ~ 35. HSS TAPS :mm Unit:mm :mm Unit:mm Flutes M3 0.5 OH2 2.5P M4 0.7 OH2 2.5P M5 0.8 OH2 2.5P M6 1 OH2 2.5P M OH3 2.5P M OH3 2.5P M OH3 2.5P M OH3 2.5P M3.5 Threads Size M6: with male center. :mm Unit:mm Flutes M3 0.5 OH3 3P M4 0.7 OH3 3P M5 0.8 OH3 3P M6 1 OH3 3P M OH3 3P M OH3 3P M OH3 3P M4 Threads Size M6: with male center. SPIR FLUTED TAP SERIES Hardened Zinc TIN-SFT CPM-SFT D 9

9 FLUTELESS TAP SERIES VP NU-ROLL TAP VP-NRT By powder metallurgy H.S.S. and special thread form, long tool life processing is possible at wide. FLUTELESS TAP SERIES IT NU-ROLL TAP IT-NRT The unique root truncation with root control prevent incomplete crest of thread and burs. Effective especially in IT component. HSS TAPS FLUTELESS TAP SERIES VP-NRT (PLUG) 1. Thread Size M2.6: without oil groove. :mm Unit:mm M2 0.4 RH4 4P M RH4 4P M3 0.5 RH5 4P M4 0.7 RH6 4P M5 0.8 RH6 4P M6 1 RH7 4P M RH7 4P VP-NRT (Bottoming) :mm Unit:mm M2 0.4 RH4 2P M RH4 2P M3 0.5 RH5 2P M4 0.7 RH6 2P M5 0.8 RH6 2P M6 1 RH7 2P M RH7 2P Lcf: 4P=P (for through holes), 2P=B (for blind holes) The drill hole diameter for fluteless taps differs from fluted taps. 1. Lcf: 2P=B (for blind holes) 2. Thread size M2.6 : without oil groove. :mm Unit:mm M RH4 2P M RH4 2P M RH4 2P M RH4 2P M RH4 2P M2 0.4 RH4 2P M RH4 2P M RH4 2P M RH4 2P M3 0.5 RH5 2P :mm Unit:mm EDP NO. Thread Size TAP Limit Lcf L Lc d NO.2-56UNC RH4 2P NO.4-40UNC RH5 2P Lcf: 2P=B (for blind holes) 10 VP-NRT Hardened IT-NRT D Zinc

10 FOR DIE CASTING EX-DC-HT Suitable for tapping materials such as aluminum alloy casting, aluminum alloy die casting and zinc alloy die casting. STRAIGHT FLUTED TAP (HAND TAP) SERIES FOR CAST IRON EX--HT Suitable for tapping grey cast iron, nodular cast iron, malleable cast iron, brass castings, and other similar materials. HSS TAPS :mm Unit:mm Flutes P M5 0.8 OH P P M6 1 OH P P M OH P P M OH P P M OH P TAP Limit does not guarantee thread limit for the internal thread after tapping. :mm Unit:mm Flutes P M5 0.8 OH P P M6 1 OH P P M OH P P M OH P P M OH P TAP Limit does not guarantee thread limit for the internal thread after tapping. STRAIGHT FLUTED TAP (HAND TAP) SERIES Hardened Zinc EX-DC-HT EX--HT D 11

11 TAPER PIPE THREAD TAP SERIES GENER APPLICATION TPT This tap is used to process taper pipe internal threads. There are two types of these taps; Standard Thread Length (TPT) and Short Thread Length (S-TPT), which are used for processing short internal threads on joints. PT : Taper pipe threads (for pressure-tight joints) HSS TAPS :mm Unit:mm EDP NO. Thread Size TAP Limit Lcf L Lc Lg d Flutes /8-28 JIS2 2.5P /4-19 JIS2 2.5P TAP Limit does not guarantee thread limit for the internal thread after tapping. TAPER PIPE THREAD TAP SERIES Type The JIS pipe thread standard was revised in 1982 to meet ISO standards. Although thread symbols changed, the limits were not changed. Therefore, it is still acceptable to use the older symbols. Previous Symbol New Symbol Taper pipe threads for pressure-tight joints PT Rc 12 Hardened Zinc D Thermo Plastic

12 This tap is especially designed for tapping hardened steels with hardness 50 or higher (alloy steels, die steels, tool steels, etc). CARBIDE TAP SERIES FOR HARDENED STEELS () VX-OT :mm Unit:mm 1. Up to M6: with male center. Flutes M2 0.4 OH3 3P M OH3 3P M OH3 3P M OH3 3P M3 0.5 OH3 3P M4 0.7 OH3 3P M5 0.8 OH3 3P M6 1 OH3 3P M OH3 3P Flutes M8 1 OH3 3P M OH3 3P M OH3 3P M10 1 OH3 3P M OH3 3P M OH3 3P M OH4 3P M12 1 OH3 3P CARBIDE TAPS CARBIDE FLUTED TAP SERIES Hardened Zinc D 13

13 DIN TAP SERIES DIN GENER & APPLICATION VA-POT General application tap in DIN series. Suitable for carbon steel, alloy steel, mild steel, and stainless steel in through hole application. DIN 371 DIN 2182 HSS TAPS DIN DIN 376 DIN 374 DIN 2183 DIN TAP SERIES METRIC DIN 371 :mm Unit:mm M H 4P M H 4P M H 4P M H 4P M H 4P M H 4P M H 4P M6 1 6H 4P M H 4P M H 4P METRIC FINE DIN 374 :mm Unit:mm M H 4P M H 4P M H 4P M H 4P M H 4P M H 4P M8 1 6H 4P M10 1 6H 4P M H 4P M12 1 6H 4P M H 4P M H 4P M H 4P M H 4P M H 4P M H 4P M H 4P METRIC DIN 376 :mm Unit:mm M H 4P M14 2 6H 4P M16 2 6H 4P M H 4P M H 4P M H 4P M24 3 6H 4P M27 3 6H 4P M H 4P M H 4P M36 4 6H 4P METRIC 6G DIN 371 :mm Unit:mm M G 4P M G 4P M G 4P M G 4P M G 4P M6 1 6G 4P M G 4P M G 4P METRIC 6G DIN 376 :mm Unit:mm M G 4P M14 2 6G 4P M16 2 6G 4P Hardened Zinc 14 VA-POT D

14 General application tap in DIN series. Suitable for carbon steel, alloy steel, mild steel, and stainless steel in through hole application. DIN TAP SERIES DIN GENER & APPLICATION VA-POT DIN 371 DIN 2182 DIN 376 DIN 374 DIN 2183 HSS TAPS DIN UNC DIN 2182 :mm Unit:mm UNC 2B 4P UNC 2B 4P UNC 2B 4P UNC 2B 4P UNC 2B 4P /4-20 UNC 2B 4P /16-18 UNC 2B 4P /8-16 UNC 2B 4P UNC DIN 2183 :mm Unit:mm /16-14 UNC 2B 4P /2-13 UNC 2B 4P /16-12 UNC 2B 4P /8-11 UNC 2B 4P /4-10 UNC 2B 4P /8-9 UNC 2B 4P "-8 UNC 2B 4P UNF DIN 2182 :mm Unit:mm UNF 2B 4P UNF 2B 4P /4-28 UNF 2B 4P /16-24 UNF 2B 4P /8-24 UNF 2B 4P UNF DIN 2183 :mm Unit:mm /16-20 UNF 2B 4P /2-20 UNF 2B 4P /16-18 UNF 2B 4P /8-18 UNF 2B 4P /4-16 UNF 2B 4P /8-14 UNF 2B 4P "-12 UNF 2B 4P UN(J)C DIN 2182 :mm Unit:mm UNJC 3B 4P UNJC 3B 4P UNJC 3B 4P UNJ(F) DIN 2182 :mm Unit:mm UNJF 3B 4P /4-28 UNJF 3B 4P /16-24 UNJF 3B 4P /8-24 UNJF 3B 4P UNJ(F) DIN 2183 :mm Unit:mm /16-20 UNJF 3B 4P /2-20 UNJF 3B 4P DIN TAP SERIES Hardened Zinc VA-POT D 15

15 DIN TAP SERIES DIN GENER & APPLICATION VA-SFT General application tap in DIN series. Suitable for carbon steel, alloy steel, mild steel, and stainless steel in blind hole application. DIN 371 DIN 2182 HSS TAPS DIN DIN 376 DIN 374 DIN 2183 METRIC DIN 371 :mm Unit:mm METRIC DIN 376 :mm Unit:mm DIN TAP SERIES M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M6 1 6H 2.5P M H 2.5P M H 2.5P M H 2.5P M14 2 6H 2.5P M16 2 6H 2.5P M H 2.5P M H 2.5P M H 2.5P M24 3 6H 2.5P M27 3 6H 2.5P M H 2.5P M H 2.5P M36 4 6H 2.5P METRIC FINE DIN 374 :mm Unit:mm M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M8 1 6H 2.5P M10 1 6H 2.5P M H 2.5P M12 1 6H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P METRIC 6G DIN 371 :mm Unit:mm M G 2.5P M G 2.5P M G 2.5P M G 2.5P M G 2.5P M6 1 6G 2.5P M G 2.5P M G 2.5P METRIC 6G DIN 376 :mm Unit:mm M G 2.5P M14 2 6G 2.5P M16 2 6G 2.5P Hardened Zinc 16 VA-SFT D

16 General application tap in DIN series. Suitable for carbon steel, alloy steel, mild steel, and stainless steel in blind hole application. DIN TAP SERIES DIN GENER & APPLICATION VA-SFT DIN 371 DIN 2182 DIN 376 DIN 374 DIN 2183 HSS TAPS DIN UNC DIN 2182 :mm Unit:mm UNC 2B 2.5P UNC 2B 2.5P UNC 2B 2.5P UNC 2B 2.5P UNC 2B 2.5P /4-20 UNC 2B 2.5P /16-18 UNC 2B 2.5P /8-16 UNC 2B 2.5P UNC DIN 2183 :mm Unit:mm /16-14 UNC 2B 2.5P /2-13 UNC 2B 2.5P /16-12 UNC 2B 2.5P /8-11 UNC 2B 2.5P /4-10 UNC 2B 2.5P /8-9 UNC 2B 2.5P "-8 UNC 2B 2.5P UNF DIN 2182 :mm Unit:mm UNF 2B 2.5P UNF 2B 2.5P /4-28 UNF 2B 2.5P /16-24 UNF 2B 2.5P /8-24 UNF 2B 2.5P UNF DIN 2183 :mm Unit:mm /16-20 UNF 2B 2.5P /2-20 UNF 2B 2.5P /16-18 UNF 2B 2.5P /8-18 UNF 2B 2.5P /4-16 UNF 2B 2.5P /8-14 UNF 2B 2.5P "-12 UNF 2B 2.5P UN(J)C DIN 2182 :mm Unit:mm UNJC 3B 2.5P UNJC 3B 2.5P UNJC 3B 2.5P UNJ(F) DIN 2182 :mm Unit:mm UNJF 3B 2.5P /4-28 UNJF 3B 2.5P /16-24 UNJF 3B 2.5P /8-24 UNJF 3B 2.5P UNJ(F) DIN 2183 :mm Unit:mm /16-20 UNJF 3B 2.5P /2-20 UNJF 3B 2.5P DIN TAP SERIES Hardened Zinc VA-SFT D 17

17 DIN TAP SERIES DIN GENER & APPLICATION AW-SFT Able to tap forged steel and D in Automobile industry such as tie rod ends, crankshaft and conrod. Unique flute form help chips broken into small pieces and oil hole maximize chip evacuation. DIN 371 HSS TAPS DIN DIN 376 DIN 374 METRIC DIN 371 :mm Unit:mm METRIC DIN 376 :mm Unit:mm DIN TAP SERIES M H 2.5P M6 1 6H 2.5P M H 2.5P M H 2.5P METRIC FINE DIN 374 :mm Unit:mm M H 2.5P M10 1 6H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M H 2.5P M14 2 6H 2.5P M16 2 6H 2.5P Hardened Zinc 18 AX-SFT D

18 Able to tap stainless steel with water soluble coolant. It is also suited for tapping in aluminum alloy and mild steel. DIN TAP SERIES DIN CHIP CONTROL TAP CC-SFT DIN 371 DIN 2182 DIN 376 DIN 2183 DIN 5156 HSS TAPS DIN METRIC DIN 371 :mm Unit:mm M HX 2.5P M HX 2.5P M HX 2.5P M HX 2.5P M HX 2.5P M6 1 6HX 2.5P M HX 2.5P M HX 2.5P METRIC FINE DIN 376 :mm Unit:mm M HX 2.5P M14 2 6HX 2.5P M16 2 6HX 2.5P M HX 2.5P M HX 2.5P M24 3 6HX 2.5P UN(J)C DIN 2182 :mm Unit:mm UN(J)C 2B/3B 2.5P UN(J)C 2B/3B 2.5P /4-20 UN(J)C 2B/3B 2.5P /16-18 UN(J)C 2B/3B 2.5P /8-16 UN(J)C 2B/3B 2.5P UN(J)C DIN 2183 :mm Unit:mm /16-14 UN(J)C 2B/3B 2.5P /2-13 UN(J)C 2B/3B 2.5P /8-11 UN(J)C 2B/3B 2.5P /4-10 UN(J)C 2B/3B 2.5P /8-9 UN(J)C 2B/3B 2.5P "-8 UN(J)C 2B/3B 2.5P UN(J)F DIN 2182 :mm Unit:mm UN(J)F 2B/3B 2.5P /4-28 UN(J)F 2B/3B 2.5P /16-24 UN(J)F 2B/3B 2.5P /8-24 UN(J)F 2B/3B 2.5P UN(J)F DIN 2183 :mm Unit:mm /16-20 UN(J)F 2B/3B 2.5P /2-20 UN(J)F 2B/3B 2.5P G SERIES DIN 5156 :mm Unit:mm G 1/ P G 1/ P G 3/ P G 1/ P DIN TAP SERIES Hardened Zinc CC-SFT D 19

19 DIN TAP SERIES DIN CHIP CONTROL TAP CC-HL-SFT Able to tap stainless steel with water soluble coolant. It is also suited for tapping in aluminum alloy and mild steel. DIN TAP SERIES DIN AUTOMOBILE STEEL COMPONENT VPO-MT Developed specially for automobile steel components such as crankshaft. Unique flute form to break chips into small pieces and oil hole enable high speed tapping. HSS TAPS DIN DIN 2182 Oil Hole UN(J)F DIN 2182 :mm Unit:mm METRIC DIN 374 Oil Hole :mm Unit:mm DIN TAP SERIES UN(J)F 2B/3B 2.5P /4-28 UN(J)F 2B/3B 2.5P /16-24 UN(J)F 2B/3B 2.5P /8-24 UN(J)F 2B/3B 2.5P T M10 1 6HX 5P T M HX 5P T M HX 2.5P T M HX 2.5P T M HX 2.5P T M HX 2.5P METRIC DIN 376 :mm Unit:mm T M14 2 6HX 2.5P T M16 2 6HX 2.5P Hardened Zinc 20 CC-HL-SFT VPO-MT D

20 DIN TAP SERIES DIN ZERO TAP V-DC-MT Ideal for aluminum casting alloy and cast iron while using synchronized feed control machine due to rake angle 0 degree. DIN TAP SERIES DIN ZERO TAP WITH OIL HOLE OIL-V-DC-MT Enables high speed tapping in aluminum casting alloy and cast iron due to oil hole that helps chip evacuation. Oil Hole DIN 371 DIN 371 DIN 376 DIN 374 DIN 376 DIN 374 Oil Hole HSS TAPS DIN METRIC DIN 371 :mm Unit:mm M HX 2.5P M HX 2.5P M HX 2.5P M HX 2.5P METRIC DIN 371 Oil Hole :mm Unit:mm M HX 2.5P M HX 2.5P M HX 2.5P M HX 2.5P DIN TAP SERIES METRIC DIN 376 :mm Unit:mm M HX 2.5P M14 2 6HX 2.5P M16 2 6HX 2.5P METRIC DIN 376 :mm Unit:mm M HX 2.5P M14 2 6HX 2.5P M16 2 6HX 2.5P METRIC FINE DIN 374 :mm Unit:mm M HX 2.5P M HX 2.5P M HX 2.5P M HX 2.5P M HX 2.5P METRIC FINE DIN 374 :mm Unit:mm M HX 2.5P M HX 2.5P M HX 2.5P M HX 2.5P M HX 2.5P Hardened Zinc V-DC-MT OIL-V-DC-MT D 21

21 DIN TAP SERIES DIN VP NU-ROLL TAP V-NRT-B Enable high cutting speed tapping in aluminum, stainless & steels due to Cobalt HSS substrate. 2 pitch lead eliminates swaft problems. DIN TAP SERIES DIN AUTOMOBILE STEEL COMPONENT WXL-CPM-RFT Designed specially for through holes in connection rods and wheel hubs which is for tappting speed ca up 40m/min. This is also suitable for forged steel automative components. DIN 371 HSS TAPS DIN DIN 371 DIN 376 DIN 374 ISO 2/4HX For M1 and M1.2 DIN TAP SERIES ISO 2 6 HX METRIC DIN 371 :mm Unit:mm M HX B M HX B M HX B M HX B M HX B M HX B M HX B M HX B M HX B M HX B M HX B METRIC DIN 371 :mm Unit:mm M6 1 6HX 5P M7 1 6HX 5P M HX 5P M HX 5P M HX 5P METRIC DIN 376 :mm Unit:mm M HX 5P M HX 5P M14 2 6HX 5P M16 2 6HX 5P M HX 5P METRIC DIN 374 :mm Unit:mm M8 1 6HX 5P M9 1 6HX 5P M10 1 6HX 5P M HX 5P M HX 5P M HX 5P M HX 5P M HX 5P M HX 5P M HX 5P Hardened Zinc 22 V-NRT-B WXL-CPM-RFT D

22 Long tool life in and steels thanks to the high wear resistance and toughness of the Cobalt HSS substrate. DIN TAP SERIES DIN ZERO TAP WITH OIL HOLE OIL-S-XPF DIN 371 DIN 376 DIN 374 HSS TAPS DIN METRIC DIN 371 :mm Unit:mm METRIC DIN 374 :mm Unit:mm M6 1 6HX B M7 1 6HX B M HX B M HX B M HX B METRIC DIN 376 :mm Unit:mm M HX B M HX B M14 2 6HX B M16 2 6HX B M HX B M8 1 6HX B M9 1 6HX B M10 1 6HX B M HX B M HX B M HX B M HX B M HX B M HX B M HX B DIN TAP SERIES OIL-S-XPF Hardened D Zinc 23

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