GrooveLine Tungaloy Report No. 424-J
ACCELERATED MACHINING
GrooveLine
- - - 2 ETX 4, 5, 6 mm AH725 - EGM 4 mm AH725 - - 4 EasyMulti-Cut
ACCELERATED MACHINING & - 65 mm - - - h2 > h1 65 mm h2 > h1 h2 h1 CHP - 5
ETX f (mm/rev).4.3.2.1 ap (mm) 4 3 2 1 4 5 6 CW (mm).1.2.3.4 f (mm/rev) EGM f (mm/rev).4.3.2.1 4 CW (mm) AH725 - PVD - 6 EasyMulti-Cut
ACCELERATED MACHINING W = 4 & 5 mm W = 6 mm 2 2 Vc (m/min) 1 ar = 2 mm ar = 3 mm ar = 4 mm ar = 5 mm Vc (m/min) 1 ar = 2 mm ar = 3 mm ar = 4 mm ar = 5 mm.1.2.3.4.1.2.3.4 f (mm/rev) f (mm/rev) 5 W = 4 & 5 mm Vc = 12 m/min 5 W = 6 mm Vc = 12 m/min ap (mm) 4 3 2 ar = 2 mm ar = 3 mm ap (mm) 4 3 2 ar = 2 mm ar = 3 mm ar = 4 mm 1 ar = 4 mm 1 ar = 5 mm.1.2.3.4.1.2.3.4 f (mm/rev) f (mm/rev) a b c d a : 2 mm b : 3 mm c : 4 mm d : 5 mm 7
- ETX : ETX4-4 : W = 4 mm : (S45C) (SUS34) 2 2 Vc (m/min) 15 1 Vc = 18 m/min f =.12 mm/rev Vc = 1 m/min f =.1 mm/rev Vc (m/min) 15 1 Vc = 15 m/min f =.12 mm/rev Vc = 1 m/min f =.1 mm/rev 5 Vc = 8 m/min f =.7 mm/rev 5 Vc = 8 m/min f =.7 mm/rev.1.15.2 f (mm/rev).1.15.2 f (mm/rev) : ETX4-4 : Vc = 12 m/min : (S45C) (SUS34) ap = 2.5 mm f =.2 mm/rev ap = 2.5 mm f =.2 mm/rev 2.5 2.5 ap (mm) 1. ap = 2. mm f =.15 mm/rev ap (mm) 1. ap = 2. mm f =.15 mm/rev ap = 1. mm f =.1 mm/rev ap = 1. mm f =.1 mm/rev.1.15.2.1.15.2 f (mm/rev) f (mm/rev) 8 EasyMulti-Cut
ACCELERATED MACHINING -.2 (SCM44) 1.7 MPa 7 MPa : Vc (mm).15.1.5 (.7 MPa) (7 MPa). 5 1 15 2 : ETX4-4 / AH725 : SCM44 : W = 4 mm : 25 mm : 16 m/min :.15 mm/rev ( 718) 7.3.7 MPa 7 MPa : Vc (mm).2.1 (.7 MPa) (7 MPa). 5 1 15 : ETX4-4 / AH725 : Inconel 718 : W = 4 mm : 25 mm : 4 m/min :.5 mm/rev 9
W (mm) ar (mm) 6 5 4 1 15 2 25 32 1 2 3 1 EasyMulti-Cut
ACCELERATED MACHINING EasyMulti-Cut ETFR/L WF CDX HF H B CW LF DAXN DAXX (R) CW DAXN DAXX CDX H B HF LF WF ETFR/L22-4T15-335 4 3 35 15 2 2 2 125 2.5 E**4... ETFR/L2525-4T15-335 4 3 35 15 25 25 25 15 25.5 E**4... ETFR/L22-4T22-3545 4 35 45 22 2 2 2 125 2.5 E**4... ETFR/L2525-4T22-3545 4 35 45 22 25 25 25 15 25.5 E**4... ETFR/L22-4T25-4555 4 45 55 25 2 2 2 125 2.5 E**4... ETFR/L2525-4T25-4555 4 45 55 25 25 25 25 15 25.5 E**4... ETFR/L22-4T25-5575 4 55 75 25 2 2 2 125 2.5 E**4... ETFR/L2525-4T25-5575 4 55 75 25 25 25 25 15 25.5 E**4... ETFR/L22-4T25-7512 4 75 12 25 2 2 2 125 2.5 E**4... ETFR/L2525-4T25-7512 4 75 12 25 25 25 25 15 25.5 E**4... ETFR/L2525-4T25-122 4 12 2 25 25 25 25 15 25.5 E**4... ETFR/L2525-4T25-25 4 2 5 25 25 25 25 15 25.5 E**4... ETFR/L2525-5T25-3545 5 35 45 25 25 25 25 15 25.5 ETX5... ETFR/L2525-5T25-4555 5 45 55 25 25 25 25 15 25.5 ETX5... ETFR/L2525-5T25-5575 5 55 75 25 25 25 25 15 25.5 ETX5... ETFR/L2525-5T32-7512 5 75 12 32 25 25 25 15 25.5 ETX5... ETFR/L2525-5T32-122 5 12 2 32 25 25 25 15 25.5 ETX5... ETFR/L2525-5T32-25 5 2 5 32 25 25 25 15 25.5 ETX5... ETFR/L2525-6T25-455 6 4 55 25 25 25 25 15 25.5 ETX6... ETFR/L2525-6T25-5575 6 55 75 25 25 25 25 15 25.5 ETX6... ETFR/L2525-6T32-7512 6 75 12 32 25 25 25 15 25.5 ETX6... ETFR/L2525-6T32-122 6 12 2 32 25 25 25 15 25.5 ETX6... ETFR/L2525-6T32-25 6 2 5 32 25 25 25 15 25.5 ETX6... * ETFR/L2... ECW-456EF ETFR/L25... ECW-456EF * 11
EasyMulti-Cut ETFR-CHP WF CDX B DAXN DAXX HF H CW LF (R) CW DAXN DAXX CDX H B LF HF WF ETFR2525-4T15-335-CHP 4 3 35 15 25 25 15 25 25.5 E**4 ETFR2525-4T22-3545-CHP 4 35 45 22 25 25 15 25 25.5 E**4 ETFR2525-4T25-4555-CHP 4 45 55 25 25 25 15 25 25.5 E**4 ETFR2525-4T25-5575-CHP 4 55 75 25 25 25 15 25 25.5 E**4 ETFR2525-4T25-7512-CHP 4 75 12 25 25 25 15 25 25.5 E**4 ETFR2525-4T25-122-CHP 4 12 2 25 25 25 15 25 25.5 E**4 ETFR2525-4T25-25-CHP 4 2 5 25 25 25 15 25 25.5 E**4 * ETFR...-CHP ECW-456EF * 2 12 EasyMulti-Cut
ACCELERATED MACHINING - Face Blade EFPR/L CW WF DAXN DAXX CDX LF (R) CW DAXN DAXX WF LF Min. CDX Max. CDX EFPR/L-4-335 4 3. 35. 13.6 125. 18 5 E**4 EFPR-4-3545 4 35. 45. 13.6 125. 18 5 E**4 EFPR-4-4555 4 45. 55. 13.6 125. 18 5 E**4 EFPR-4-5575 4 55. 75. 13.6 125. 18 5 E**4 EFPR-4-7512 4 75. 12. 13.6 14. 18 65 E**4 EFPR-4-122 4 12. 2. 13.6 14. 18 65 E**4 EFPR-4-25 4 2. 5. 13.6 14. 18 65 E**4 EFPR-5-3545 5 35. 45. 13.6 125. 19 5 ETX5 EFPR-5-4555 5 45. 55. 13.6 125. 19 5 ETX5 EFPR-5-5575 5 55. 75. 13.6 125. 19 5 ETX5 EFPR-5-7512 5 75. 12. 13.6 14. 19 65 ETX5 EFPR-5-122 5 12. 2. 13.6 14. 19 65 ETX5 EFPR-5-25 5 2. 5. 13.6 14. 19 65 ETX5 EFPR-6-4555 6 45. 55. 13.6 125. 2 5 ETX6 EFPR-6-5575 6 55. 75. 13.6 125. 2 5 ETX6 EFPR-6-7512 6 75. 12. 13.6 14. 2 65 ETX6 EFPR-6-122 6 12. 2. 13.6 14. 2 65 ETX6 EFPR/L-6-25 6 2. 5. 13.6 14. 2 65 ETX6 EFPR/L... * ECW-456I * 13
- EFP CTB U-CHP for EFPR/L WF OAL H B OAW HBH 5/16-24UNF CW DAXN H B HBH OAW OAL CTBU25-3-4-CHP 4 3. 25. 23. 8 49. 11. EFPR/L-4-335 CTBU25-35-4/5-CHP 4, 5 35. 25. 23. 8 49. 11. EFPR/L-4/5-3545 CTBU25-45-4/5-CHP 4, 5 45. 25. 23. 8 49. 11. EFPR/L-4/5-4555 CTBU25-55-4/5-CHP 4, 5 55. 25. 23. 8 47. 11. EFPR/L-4/5-5575 CTBU25-75-4/5-CHP 4, 5 75. 25. 23. 8 45. 11. EFPR/L-4/5-7512 CTBU25-12-4/5-CHP 4, 5 12. 25. 23. 8 44. 11. EFPR/L-4/5-122 CTBU25-2-4/5-CHP 4, 5 2. 25. 23. 8 41.5 11. EFPR/L-4/5-25 CTBU25-45-6-CHP 6 45. 25. 23. 8 51. 11. EFPR/L-6-4555 CTBU25-55-6-CHP 6 55. 25. 23. 8 49. 11. EFPR/L-6-5575 CTBU25-75-6-CHP 6 75. 25. 23. 8 47. 11. EFPR/L-6-7512 CTBU25-12-6-CHP 6 12. 25. 23. 8 46. 11. EFPR/L-6-122 CTBU25-2-6-CHP 6 2. 25. 23. 8 43.5 11. EFPR/L-6-25 CTBU...-CHP CM6X3-S CT-11 P-5 2 14 EasyMulti-Cut
ACCELERATED MACHINING 1 ISO Vc (m/min) (S45C, SCM435 ) (S55C, SCM44 ) (NAK8, PX5 ) (SUS33, SUS34 ) - 3 HB AH725 ETX 8-18 - 3 HB AH725 EGM 8-18 - 3 HB AH725 ETX 8-18 - 3 HB AH725 EGM 8-18 - 3 HB AH725 ETX 8-18 - 3 HB AH725 EGM 8-18 - AH725 ETX 5-12 - AH725 EGM 5-12 ETX INSL CW RE AH725 CW±.5 INSL RE ETX4-4 4 8.4 ETX5-4 5 1.4 ETX6-4 6 12.4 : EGM INSL CW RE AH725 CW±.5 INSL RE EGM4-3 4 8.3 : 15
1 2 (mm) L Th Th1 (MPa) CHP-HOSE-G1/8-7/16-2BS 2 G1/8"-28 BSPP 7/16"-2 UNF 26 1 CHP-HOSE-G1/8-7/16-25BS 25 G1/8"-28 BSPP 7/16"-2 UNF 26 1 CHP-HOSE-5/16-7/16-2BS 2 5/16"-24UNF 7/16"-2 UNF 2 1 CHP-HOSE-5/16-G1/8-2BS 2 5/16"-24UNF G1/8"-28 BSPP 2 1 CHP-HOSE-G1/8-G1/8-2BB 2 G1/8"-28 BSPP G1/8"-28 BSPP 26 2 CHP-HOSE-G1/8-G1/8-25BB 25 G1/8"-28 BSPP G1/8"-28 BSPP 26 2 ød ød W CHP-NIPPLE-G1/8-7/16UNF CHP-COPPER-SEAL1/8 15 1 1 CHP-COPPER-SEAL5/16 11 8 1 CHP-COPPER-SEAL5/16-2.5 11 8 2.5 CHP-CONECTOR/5/16-G1/8 16 EasyMulti-Cut
ACCELERATED MACHINING CTBU25-55-6-CHP + EFPR-6-4555 ETX6-4 AH725 SCM435 CTBU25-3-4-CHP + EFPR-4-335 ETX4-4 AH725 S45C ø56 ø33 : W (mm) : ar (mm) : Vc (m/min) : f (mm/rev) 6 4 53 5 65 1.7.1 / 15 1 5 7% / 6 3 95% EasyMulti-Cut 3 ETX EasyMulti-Cut 17
MEMO
WEB
12-41-59 facebook.com/tungaloyjapan twitter.com/tungaloyjapan www.youtube.com/tungaloycorporation Dr.Carbide App AS91 786 215.11.4 ISO141 EC97J1123 1997.11.26 Apr. 219 (TJ)