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1 Factory inspection document UL Japan S マーク 工 場 検 査 書 類 CIG 021 CIG 021 付 属 書 Factory Inspection Procedures 工 場 検 査 手 順 の 付 属 書 Additional Requirements for UL Japan S マークの 追 加 要 求 事 項 WARNING: APPENDIX TO PD CIG 021 SHALL NOT CONTAIN ANY UNAUTHORISED MODIFICATIONS WHICH CHANGE THE ORIGINAL MEANING OR THE REQUIREMENTS THIS DOCUMENT IS ONLY VALID IF USED BY UL STAFF AND THEIR AUTHORISED AGENTS Approved by: Yuji Abe Progaram Owner Date of issue: UL does not endorse any vendors or products referenced herein. UNDERWRITERS LABORATORIES INC. ASSUMES NO RESPONSIBILITY FOR ANY OMISSIONS OR ERRORS OR INACCURACIES WITH RESPECT TO THIS INFORMATION. UL MAKES NO REPRESENTATION OR WARRANTY OF ANY KIND WHATSOEVER, WHETHER EXPRESS OR IMPLIED, WITH RESPECT TO THE ACCURACY, CONDITION, QUALITY, DESCRIPTION, OR SUITABILITY OF THIS INFORMATION, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND EXPRESSLY DISCLAIMS THE SAME. Copyright Underwriters Laboratories Inc. All rights reserved. May not be reproduced without permission. This document is controlled and has been released electronically. The version on the UL intranet is the up-to-date document. Hard copies are uncontrolled and may not be up-to-date. Users of hard copies should confirm the revision by comparing it with the electronically controlled version. XX-XX-XXXXX, Issue 1.0 Page 1 of 5
2 GENERAL GUIDANCE 一 般 ガイダンス APPENDIX TO CIG 021 FACTORY INSPECTION PROCEDURES CIG 021 工 場 検 査 手 順 の 付 属 書 factory inspection procedures are composed of CIG 021 and this APPENDIX. UL Japan S マーク 工 場 検 査 の 手 順 書 は 本 付 属 書 と CIG 021 の 二 つからなる This report consist of 5 pages 本 レポートは 5 ページからなる XX-XX-XXXXX, Issue 1.0 Page 2 of 5
3 1.0 初 回 ロット 検 査 ( 認 証 製 品 の 確 認 ) 検 査 員 は UL Japanから 依 頼 があった 時 のみ 初 回 ロット 検 査 を 実 施 しなければならない 初 回 ロット 検 査 では 検 査 員 は 認 証 品 の 初 回 量 産 時 に 工 場 を 訪 問 し 最 初 の 出 荷 ロットに 対 し 認 証 時 と 同 じ 仕 様 の 製 品 が 製 造 されているか また 認 証 品 として 出 荷 する 事 が 適 切 であるかを 確 認 する 初 回 ロットが 認 証 時 と 同 じ 仕 様 で 製 造 されて いる 事 を 発 行 されたテストレポートと 量 産 されている 製 品 の 仕 様 を 照 合 して 確 認 すること 初 回 ロット 検 査 では 基 本 的 に 製 品 として 組 み 上 がっていない 状 態 での 部 品 で 確 認 をしても よい 分 解 しなければ 確 認 出 来 ないような 部 品 の 現 物 確 認 は 必 要 ない もし 検 査 員 が 改 善 要 求 やテストレポートに 示 された 安 全 重 要 部 品 リストから 判 断 し 確 認 すべき 項 目 ではあるが 分 解 しなければ 確 認 出 来 ないような 部 分 であったり 現 物 確 認 では 判 明 しない 確 認 内 容 である 場 合 には 図 面 ( 設 計 図 や 回 路 図 )にて 確 認 すること 上 記 に 加 えて 検 査 員 は もし 認 証 前 の 試 験 結 果 に 基 づく 改 善 要 求 が 出 されており 申 請 者 が 是 正 処 置 を 提 出 している 場 合 には 初 回 ロット 生 産 品 に 是 正 処 置 が 反 映 されていることを 確 認 しなければならない 1.0 Initial lot inspection (Verification of certified products) Inspectors shall conduct initial lot inspection only if it is requested by UL Japan. At the initial lot inspection, an inspector visits to a factory when initial lot of the certified products is ready to ship. The Inspector shall not only verify that the initial products have the same specification with the certified products, but also confirm they are appropriate to be shipped as the certified products. Based on test reports and the specification of the initial lot, verify whether the initial lot has the same specification with the certified products. At the initial lot inspection, basically the inspector is required to confirm some parts that have not been assembled yet under acceptable condition. The inspector does not have to confirm parts that need to be disassembled. In case the inspector judges that there are the parts to be verified based on corrective action requests or critical component lists provided in the test reports, even if the inspector needs to disassemble the parts for verification or the inspector is not able to verify the parts from their actual features, then the inspector is requested to confirm the parts with the schematics (drawings and circuit diagrams). In addition to the requirements above, the inspector shall confirm that the corrective actions are reflected to the initial lot products, if the corrective action requests have been issued based on the test results before certification and an applicant provides the corrective actions. 2.0 製 造 における 半 田 付 け 工 程 の 妥 当 性 確 認 検 査 員 は 製 造 における 半 田 付 け 工 程 の 妥 当 性 確 認 (CIG 023 付 属 書 の2.1, 2.2, 2.3)を 以 下 のとおり 実 施 すること 1) 2.1, 2.2, 2.3の 質 問 に 対 し 単 純 に はい いいえ のみを 確 認 すること 半 田 付 けの 適 正 を 確 認 する 必 要 はなし 2) 外 注 品 ( 外 部 での 半 田 付 け)は 検 査 の 対 象 としない 3) 2.2, 2.3の 確 認 結 果 が いいえ の 場 合 でも 出 荷 停 止 や 早 急 な 是 正 要 求 は 必 要 なし 半 田 不 良 は 事 故 原 因 になることを 伝 え 半 田 付 け 管 理 を 薦 め 次 回 の 検 査 ( 一 年 後 )に 再 度 確 認 することを 伝 えること 但 し 検 査 員 が 半 田 付 け 管 理 手 法 について 指 導 する 必 要 はない( 顧 客 自 身 で 勉 強 する) XX-XX-XXXXX, Issue 1.0 Page 3 of 5
4 一 年 後 の 検 査 で 是 正 が 確 認 されなかった 場 合 は Major 指 摘 事 項 とすること この 場 合 状 況 によっては 認 証 を 取 り 消 すことがあるが 検 査 員 が 認 証 取 り 消 しについて 伝 える 必 要 なし( 顧 客 から 聞 かれたら 伝 えること) 2.0 Soldering process in production Inspectors shall check the items of 2.1, 2.2 and 2.3 in CIG 023 based on the following instructions. 1) Simply answer to 2.1, 2.2 and 2.3 questions by Yes or No. Inspectors do not have to verify validity of soldering process. 2) Soldering products made by subcontractors are not subject for inspection. 3) Shipment held or emergency corrective actions are not necessary even if answers to 2.2 and 2.3 questions are No. But, inform factory representatives about that defect of soldering process causes accidents, and recommend management of soldering process at factories. In addition to this, announce that inspectors will check clauses of 2.2 and 2.3 at the next inspection. Inspectors do not need to provide guidance for management of soldering process. Management methods should be considered and introduced by factories. If factories do not take actions toward defect of soldering process properly by the next inspection, UL Japan may withdraw their S mark certifications. Inspectors do not have to explain this beforehand, but inform factory representatives about it if asked. 3.0 通 電 試 験 と 外 観 検 査 検 査 員 は ライン 試 験 ( 通 常 製 造 の 最 終 工 程 で 行 う)の 一 部 として 通 電 試 験 と 外 観 検 査 が 実 施 されていることを 確 認 する 通 電 試 験 と 外 観 検 査 は 通 常 申 請 者 または 製 造 工 場 の 社 内 規 格 や 試 験 手 順 書 で 定 められた 通 電 試 験 と 外 観 検 査 の 方 法 を 用 いて 実 施 される 通 電 試 験 と 外 観 検 査 の 確 認 結 果 は CIG 023: 工 場 検 査 レポートのテストデータシート ルー チン 試 験 の 該 当 箇 所 ( 通 電 試 験 は f. 機 能 試 験 ( 通 電 )に 外 観 検 査 は g. 外 観 検 査 )に 記 入 す る 試 験 や 検 査 結 果 が 申 請 者 または 製 造 工 場 の 社 内 規 格 や 試 験 手 順 書 で 定 められた 合 格 ライン に 達 した 場 合 は チェックの 欄 に 100 を 入 れ 適 用 試 験 値 の 欄 に 試 験 に 用 いた 基 準 例 : 社 内 規 格 を 記 入 する 合 格 ラインに 達 しない 場 合 は チェックの 欄 をブランクのままにし 備 考 の 欄 に 指 摘 事 項 を 参 照 と 記 入 し 合 格 ラインに 達 しない 理 由 を 指 摘 事 項 のペ ージに 記 入 する 以 下 に 合 格 ラインに 達 した 場 合 の 記 入 例 を 示 す TEST DATA SHEET - Routine Tests テストデータシート - ルーチン 試 験 TESTS 試 験 f Functional test (Operation) 機 能 試 験 ( 通 電 ) % Check チェック Test value Applied 適 用 試 験 値 Time 時 間 Factory limits applied: 適 用 社 内 限 度 値 : Failure indicated by 不 合 格 表 示 方 法 Remarks 備 考 100 社 内 規 格 W W R XX-XX-XXXXX, Issue 1.0 Page 4 of 5
5 g Appearance inspection 外 観 検 査 100 社 内 規 格 W 3.0 Operational test and Appearance inspection Inspectors shall confirm that operational test(s) and appearance inspection are conducted as per the test procedures, inspection methods and guidelines specified by the Manufacturer and shall be performed on 100 % of the production. The results of the operational test and appearance inspection shall be filled in the Test Data Sheet Routine Tests of CIG 023: Factory Inspection Report (The operational test results are filled in column f. Functional test (Operation) and the appearance inspection results are filled in column g. Appearance inspection). Inspectors shall fill in the check column with the value 100 and specify the standard used for the operational test and the state the guidelines used for the appearance inspection when the results meet the requirements defined by the company standards or their test procedures. If the results do not meet the requirements, leave the check column blank, fill in the Remarks column with see Findings and provide the reasons in the Findings page. Below is an example when meeting the requirements. TEST DATA SHEET - Routine Tests テストデータシート - ルーチン 試 験 TESTS 試 験 % Check チェック Test value Applied 適 用 試 験 値 Time 時 間 Factory limits applied: 適 用 社 内 限 度 値 : Failure indicated by 不 合 格 表 示 方 法 Remarks 備 考 W R f Functional test (Operation) 100 by factory s spec W g Appearance inspection 100 by factory s spec W XX-XX-XXXXX, Issue 1.0 Page 5 of 5
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