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68 SHOP TEST PROCEDURE FOR MARINE DIESEL GENERATOR ENGINE (Manufacturer s name) SHIP No. TYPE LIST No. DATE DRAWN BY CHECKED BY APPROVED BY REVISION
69 1. Items of the shop trial 1-1) Inspected by owner and/or shipyard with MANUFACTURER. Load test 100 %..60 min. Protective device test of emergency trip 1-2) Inspected by MANUFACTURER, data is to be submitted. Load test 25 %..20 min. 50 %..20 min. 75 %..20 min. 110 %..20 min. Starting test Protective device test of pre-alarm Generator characteristics test Governor test Parallel running test Bearing temperature measurement Measurement of deflection Torsional vibration measurement (For the first installation) Special requirements by owner Special requirements by shipyard 2. Engine running inspection This shop trial shall be carried out upon coupling the diesel engine with generator according to the following procedure, with reference to the rated generator output. Fuel oil and lubricating oil to be used in the test are as follows; Fuel oil : Marine diesel oil Lub. oil : SAE No. 30 grade 2-1) Measurement of deflection The deflection shall be measured before the engine running. 2-2) Starting test Starting performance test shall made by use of the accessory air reservoir or our air tank for testing. Measuring points are, Air reservoir capacity Initial and after engine starting air pressure
70 Room temperature before starting test Number of times engine starts Lowest air pressure at which engine will start 2-3) Load test Water resistance is used to load the engine (Power factor is 1.0). The load test shall be made with the engine at a constant speed. Measuring points are, Engine speed and output (kw) Fuel oil consumption (by facility of plant) Rack position of common rod Cooling water pressure Lub. oil pressure (Position : Inlet and turbo charger inlet) Boost air pressure Fuel oil pressure Room temperature Lub. Oil temperature (Position : Inlet and outlet of lub. oil cooler) Cooling water temperature (Position : Inlet and outlet and turbo charger outlet) Exhaust gas temperature (Position : Outlet of each cylinder and Inlet of turbo charger) Boost air temperature Fuel oil temperature Generator bearing pressure Generator bearing temperature 2-4) Governor test Instant and permanent speed regulations shall be measured respectively by rapidly changing the load of the engine to 100% 0% and 0 % ( ) % ( ) % 100 % The measurement shall be made by use of the cycle meter. Measuring items are, Instant and stabilized frequency Stabilized time 2-5) Generator parallel running test (only in case of more than two units) After fixed the generator frequency and voltage at 75% load, the load is gradually changed without adjustment, as follows; 75% 100% 80% 60% 40% 20% 40% 60%80% 100%75% Measuring items are, Output(kW) of the each engine and frequency (Hz), voltage (V) at each load In case of three units, the parallel running test for all units shall be made at one time, and test for
71 every two units shall not be made. 2-6) Protecting device test Working test for engine protecting device will be made for items referred to approved drawings. Measuring items are, Over speed trip Lub. oil low pressure trip Cooling fresh water high temperature trip if attached Lub. oil low pressure alarm.inspected by MANUFACTURER Cooling fresh water high temperature alarm.inspected by MANUFACTURER 2-7) Bearing temperature measurement Measuring items after load test are, Main bearing Crank pin bearing 2-8) Compression and maximum pressure measurement Measuring items are, Compression pressure of each cylinder Maximum pressure of each cylinder at 25,50,75,100,100 % load 2-9) Generator load characteristic test After fixed the generator frequency and voltage at the rated value, the load is gradually changed without adjustment, as follows; 100% 75% 50% 25% 0% 25% 50% 75% 100%110% 100% Measuring items are, Frequency (Hz) and voltage (V) at each load 2-9) Measurement of torsional vibration The torsional vibration test result for the same type of diesel generator set shall be submitted, otherwise shall be measured on one engine only. Special requirements by owner Special requirements by shipyard - The end -
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Development of Induction and Exhaust Systems for Third-Era Honda Formula One Engines Induction and exhaust systems determine the amount of air intake
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