i
ii
iii
1
2
5 13 21 ( ) 5 12 15 5 10 2 14 31 3 50 53 3 96 99 3 44 47 2 27 29 4 33 7 1 45 1 2 5 7 3 6 16 2 4 3, 7 16 10 30 2 41 1 2 3
4
5
6
7
8
9
10
11
12
13
14
4 1999 2000 1998 2000 1998 1999 2000 2001 16 24,462 26,998 23,513 11,069 18,194 18,320 15,227 7,404 6,268 25.6 8,678 32.1 8,286 35.2 3,665 33.1 1,172 1,112 1,588 658 5,096 20.8 7,566 28.0 6,698 28.5 3,007 27.2 339 309 674 108 6,128 6,727 6,398 2,820 1,667 1,497 1,463 500-2,360-9.6-349 -1.3-489 -2.1-205 -1.8 681 450 730 1 6 46 179 53-1,685-6.9 55 0.2 62 0.3-257 -2.3 2000 4639 2001 2000 0.39 1 15
2000 23,513 20,147 3 1 16
1997 2 3 1 2 3 4 17
(5) 0.5 1997 2 18
19
20
(2) (3) 21
22
23
24
25
26
1 3 3 ABC 27
28
29
TPM 30
31
1 3 / / ABC TQC TPM TPM SWOT S ISO14000 S S 32
2002 2002 2002 2001 11 2002 10 1 2 6 (1) 35 33
6 2 6 6 2 6 6 2 6 6 2 6 6 2 6 6 2 6 6 2 6 35 6 2 6 (2) 6 10 (1) (2) 6 36 6 (3) 34
2 ( ) (1) (2) (3) 35
(4) 6 (5) 6 (4) (6) (7) 2002 2002 36
37
38
39
40
41
42
43
44
45
46
47
i
ii
iii
iv
v
vi
vii
viii
ix
x
xi
xii
1-1
1-2
1-3
5 13 21 ( ) 5 12 15 5 10 2 14 31 3 50 53 3 96 99 3 44 47 2 27 29 4 33 7 1 45 1 2 5 7 3 6 16 2 4 3, 7 16 10 30 2 41 1 2 1-4
1-5
1-6
1-7
1-8
1-9
1-10
( ) 2~6 30~50 300~500 20~30 2~5 150 1000 2 2-1
2-2
2-3
2-4
2-5
2-6
2-7
(1) (2) (3) 1 (4) (5) 2-8
(6) 2-9
2-10
2-11
98 2000 2-12
500 2-13
1/7 AlSn20Cu/08Al 100t ST ST ST 16 / 09 / 14 / 42 35 35 2-14
2/7 4 rpm 13 / 57 / 5 S 2-15
3/7 99 / 2-16
1011 12 () 4.7 / 30 30 (1) (2) (3) 2-17
5/7 14 15 4 051A/d 80100 1 1 2.7 / 12.4 / 15 160 90 S 5( ) 2-18
16 17 6/7 18 75 / 112 2-19
19 20 21 ( ) 18 / 1.8 / 4~9 / 12.7 / 10 2-20
2-21
2-22
2-23
2-24
2-25
2-26
2-27
2-28
2-29
2-30
2-31
2-32
2-33
2-34
2-35
2-36
/ /AlSn Cu T T T 3 1 1.5 / 1.8 / 1.6 / 65 60 (1 ) 2-37
/ /AlSn Cu T 160T 100T 2 2 1.6 / 2.3 / 2.2 / 100 60 60 1 1 1 2-38
/ /AlSn Cu ( ) 1 1 3 4.1 / 3.2 / 3.3 / 41 8 1 2-39
/ /AlSn Cu 10 11 12 (2 ) ( 6 ) 1 1 1 9.5 / 7.5 / 61 40 H 2-40
/ /AlSn Cu 13 14 15 ( 2 ) 1 1 1 2.3 / 4.4 / 2.7 / 45 40 8 2-41
/ /AlSn Cu 16 17 18 2 1 1 1 8.5 / 8.3 / 12.6 / 150 150 65 2-42
/ /AlSn Cu 19 20 21 1 1 1 2.5 / 4.1 / 11.1 / 38 64 2-43
/ /AlSn Cu 22 23 24 ( ) 4 1 1 1 13.3 / 2.1 / 4.8 / 64 22 50 2-44
/ /AlSn Cu 25 26 27 1 4 1 9.5 / 150 8 6 6/ 64 2-45
/ /AlSn Cu 28 R 29 30 4 ( ( ) ) R 1 1 2 5.3 / 13.4 / 3.7 / 33 70 30 2-46
31 1 13.3 / 2-47
( ) 2-48
2-49
2-50
2-51
2-52
2-53
2-54
2-55
3-1
3-2
3-3
3-4
(1) (2) 3-5
(3) (4) (5) (1) (2) 3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
3-22
3-23
3-24
3-25
3-26
3-27
3-28
3 ( ) 3-29
3-30
3-31
3-32
3-33
3-34
3-35
3-36
3-37
3-38
3-39
3-40
3-41
COD PH 3-42
3-43
1998 1999 2000 28.5% 12% 2000 74.7% 25.3% 21.2% 4.1% 6% 4-1
4-2
(1) 1 30% 1 (2) (3) (4) (5) a 31 20 1 4-3
2000 4,639 b 2000 12 2000 16 1 10.5 2000 8 1 2 4-4
c e 1 2000 1 11 1.5 2000 1 11 1 4 4-5
WTO 2001 1 1 1 (26 1 1 6 3 4-6
4 (5) 1 10 20 a6 2001 7-12 1-6 7 2002 6 2001 7 b) 2001 7 1 1 4-7
50 90 10 12 3 5 4-8
30% 6% 36% B E ACD F 2,001 4-9
1998 1999 2000 2000 16 24,462 26,998 23,513 11,069 18,194 18,320 15,227 7,404 6,268 25.6 8,678 32.1 8,286 35.2 3,665 33.1 1,172 1,112 1,588 658 5,096 20.8 7,566 28.0 6,698 28.5 3,007 27.2 339 309 674 108 6,128 6,727 6,398 2,820 1,667 1,497 1,463 500-2,360-9.6-349 -1.3-489 -2.1-205 -1.8 681 450 730 1 6 46 179 53-1,685-6.9 55 0.2 62 0.3-257 -2.3 (1) 2000 2,001 9 24 (2) (3) 60 53 54 60 4-10
(1) 2000 2,001 6 810 450 754 416 (2) 93 4-11
2 3 1 2 3 4 4-12
5-1
5-2
5-3
6-1
(2) (3) 6-2
6-3
WTO TQC 6-4
JIT JIT 1/4 7-1
7-2
TPM TPMTotal Productive Maintenance a 7-3
b c d e f JIT JITJust In Time 7 a b c d e f g M.E. Method Engineering M.E. Method Engineering M.E. Method Engineering (1) 6 a 7-4
b c d e f a b c d (2) 5W2HECRS M.E. a 7-5
b 2 2 1 c d a What Why b Where Why c When Why d Who Why e How Why f How much Why EliminateCombine Rearrange Simplify 4 a Eliminate 7-6
b Combine c Rearrange d Simplify Job shop 10 7-7
7-8
7-9
7-10
7-11
7-12
NC 7-13
a) 10m/min 100m/min b) c) 0.005 36 7-14
10 1997 10 CVD PVD CBN CBN 7-15
2 CBN V 11 1997 7-16
7-17
QC QC QC 7-18
QC 7-19
1 a b ph c ph d 7-20
e f g h 7-21
7-22
0.010.005 7-23
7-24
7-25
(1) (2) (3) (4) (5) (6) (7) 7-26
7-27
a b c c d a b c d 7-28
e f g a b c d a b a b 7-29
7-30
1. 2. a) b) b) c) a) b) c) d) e) f) g) a) b) c) d) 7-31
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
8-9
8-10
8-11
8-12
8-13
8-14
(4) 8-15
8-16
8-17
8-18
8-19
8-20
8-21
8-22
8-23
8-24
8-25
8-26
8-27
8-28
8-29
8-30
8-31
8-32
8-33
8-34
8-35
8-36
8-37
8-38
8-39
8-40
8-41
8-42
8-43
8-44
8-45
8-46
8-47
8-48
(1) 8-49
) (4) (2 (3) (5) (6) (7) (8) (9) (10) 8-50
(8) 8-51
(1) (2) (3) (4) (5) (7) (6) (8) 8-52
8-53
8-54
8-55
21 8-56
8-57
8-58
1 2 3 4 5 6 8-59
8-60
8-61
8-62
8-63
8-64
8-65
8-66
8-67
8-68
8-69
8-70
8-71
8-72
1 3 / / ABC TQC TPM TPM SWOT S ISO14000 S S 8-73
1 6 2001 6 2 2002 2002 2002 2001 11 2002 10 1 2 3 6 9-1
6 (1) 35 6 2 6 6 2 6 6 2 6 6 2 6 6 2 6 6 2 6 6 2 6 35 6 2 6 (2) 6 10 (1) (2) 9-2
6 36 6 (3) PC 3 WTO 2002 2000 19 9-3
2 ( ) (1) (2) (3) (4) 6 (5) 6 (4) 9-4
(6) (7) (8) 2002 2002 9-5
9-6 9-31 9-7 9-32 9-8 9-33 9-9 9-34 9-10 9-35 9-11 9-36 9-12 9-37 9-13 9-38 9-14 9-39 9-15 9-40 9-16 9-41 9-17 9-42 9-18 9-42 9-19 9-43 9-20 9-44 9-21 9-45 9-22 9-46 9-23 9-24 9-25 9-26 9-27 9-28 9-29 9-30 9-6
10-1
10-2
10-3
10-4
10-5
10 10-6
10 10-7
10-8
10-9
10-10
10-11
10-12
10-13
10-14
10-15
10-16
10-17
10-18
M/C M/C 10-19
10-20
10-21
10-22
10-23
10-24
10-25
10-26
10-27
10-28
10-29
10-30
11-1
11-2
12-1
12-2
12-3
12-4