SST LIST.book

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1 COMPONENT PARTS This chart lists the component parts and spare parts of the SST in the SST LIST which are marked with a star (. La tableau énumère les pièces constitutives et pièces de rechange des SST marqués d une étolle ( dans la LISTE DES SST. Diese Liste führt die Komponenten und Ersatzteile der SST anf, die in der SST-LISTE mit einem ( qekennzeichnet sind. 3 Eate cuadro indica las partes componentes y repuestos de SST y LISTA DE SST que están marcados con una estrella (. Page 090 ## ##### ## ##### ## ##### ## ##### ## ##### ## ##### ## ##### ## #####

2 Airbag Deployment Wire Sub-harness No. 8 C ( (Wire A ( (Wire ( (Wire C ( (Wire D Valve Guide ushing Remover & Replacer Set Valve Guide ushing ( ( Remover & Replacer 5 Valve Guide ushing ( ( Remover & Replacer 6 Valve Guide ushing ( ( Remover & Replacer 7 Valve Guide ushing ( ( Remover & Replacer 8 ø = 5 mm (0.197 in. ø = 6 mm (0.236 in. ø = 7 mm (0.276 in. ø = 8 mm (0.315 in Valve Spring Compressor A ( (Attachment ( (Attachment ( (Arm ( (Set olt 2

3 Crankshaft Pulley Holding Tool A ( (olt M8, Pitch = 1.25 mm ( in., L = 65 mm (2.56 in Crankshaft Pulley Holding Tool A ( (olt M8, Pitch = 1.25 mm ( in., L = 105 mm (4.13 in. Set of Crankshaft Pulley Holding Tool A ( (olt ( (olt ( (olt M8, Pitch = 1.25 mm ( in., L = 105 mm (4.13 in. Set of 2 M8, Pitch = 1.25 mm ( in., L = 115 mm (4.53 in. Set of 2 M6, Pitch = 1.0 mm (0.039 in., L = 80 mm (3.15 in. Set of ( (olt M8, Pitch = 1.25 mm ( in., L = 88 mm (3.46 in. ( (olt M8, Pitch = 1.25 mm ( in., L = 55 mm (2.17 in Crankshaft Pulley Holding Tool A Washer ased Head ( ( Hexagon olt M8, Pitch = 1.25 mm ( in., L = 76.4 mm (3.01 in. ( (Washer ( (olt M8, Pitch = 1.25 mm ( in., L = 45 mm (1.77 in. ( (olt M8, Pitch = 1.25 mm ( in., L = 40 mm (1.57 in. 3

4 Crankshaft Pulley Holding Tool A ( (olt M8, Pitch = 1.25 mm ( in., L = 76.4 mm (3.008 in Camshaft earing Remover & Replacer Set C ( (Gate ( (earing ( (Shaft Camshaft earing ( ( Remover & Replacer Camshaft earing ( ( Remover & Replacer Camshaft earing ( ( Remover & Replacer Camshaft earing ( ( Remover & Replacer Camshaft earing ( ( Remover & Replacer Camshaft earing ( ( Remover & Replacer Camshaft earing ( ( Remover & Replacer ø = 44.3 mm (1.744 in. ø = 47.3 mm (1.862 in. ø = 49.5 mm (1.949 in. ø = 51.5 mm (2.028 in. ø = 53.5 mm (2.106 in. ø = 56.0 mm (2.205 in. ø = 52.0 mm (2.047 in Camshaft earing Remover & Replacer Set A C ( (Gate A ( (earing 4

5 ( (olt ( (Nut W = 24 mm (0.945 in. M18, Pitch = 2.0 mm (0.079 in. ( (Shaft A ( (Pin ( (Remover & Replacer ø = 32.6 mm (1.283 in. ( (Remover & Replacer ø = 40.6 mm (1.598 in. ( (Remover & Replacer ø = 42.0 mm (1.654 in. ( (Remover & Replacer ø = 42.6 mm (1.677 in. ( (Remover & Replacer ø = 45.0 mm (1.772 in. ( (Remover & Replacer ø = 45.7 mm (1.799 in. ( (Remover & Replacer ø = 46.2 mm (1.819 in. ( (Remover & Replacer ø = 49.4 mm (1.945 in elt Tension Wrench Set elt Tension ( ( Wrench ( (Adaptor 5

6 Piston Cooler Remover ( (Washer ( (Nut Piston Pin Remover & Replacer ( (Case ( (ody ( (Spring ( (ushing A Inside diameter 22.0 mm (0.866 in. ( (ushing Inside diameter 18.0 mm (0.709 in. ( (ushing C Inside diameter 20.0 mm (0.787 in. ( (Guide A ø = 16.0 mm (0.630 in. ø = 22.0 mm (0.866 in. ø = 13.0 mm (0.512 in. ( (Guide ( (Guide C ( (Guide D ( (Guide E ( (Guide F ø = 22.0 mm (0.866 in. ø = 13.0 mm (0.512 in. ø = 17.0 mm (0.669 in. ø = 22.0 mm (0.866 in. ø = 18.0 mm (0.709 in. ø = 11.2 mm (0.441 in. ø = 22.0 mm (0.866 in. ø = 18.0 mm (0.709 in. ø = 11.2 mm (0.441 in. ø = 17.0 mm (0.669 in. ø = 22.0 mm (0.866 in. ø = 20.0 mm (0.787 in. ø = 10.4 mm (0.409 in. ø = 22.0 mm (0.866 in. ø = 20.0 mm (0.787 in. ø = 7.0 mm (0.276 in. 6

7 ( (Guide G ( (Guide H ø = 17.0 mm (0.669 in. ø = 22.0 mm (0.866 in. ø = 18.0 mm (0.709 in. ø = 9.2 mm (0.362 in. ø = 22.0 mm (0.866 in. ø = 18.0 mm (0.709 in. ø = 9.2 mm (0.362 in. ( (ushing D Inside diameter 18.0 mm (0.709 in. ( (Guide I ( (Guide J ø = 17.0 mm (0.669 in. ø = 22.0 mm (0.866 in. ø = 20.0 mm (0.787 in. ø = 11.0 mm (0.433 in. ø = 22.0 mm (0.866 in. ø = 20.0 mm (0.787 in. ø = 11.0 mm (0.433 in. ( (ushing E Inside diameter 21.0 mm (0.827 in. ( (Guide K ( (Guide L ( (Guide M ( (Guide N ø = 17.0 mm (0.669 in. ø = 22.0 mm (0.866 in. ø = 21.0 mm (0.823 in. ø = 12.0 mm (0.472 in. ø = 22.0 mm (0.866 in. ø = 21.0 mm (0.823 in. ø = 12.0 mm (0.472 in. ø = 17.0 mm (0.669 in. ø = 22.0 mm (0.866 in. ø = 20.0 mm (0.787 in. ø = 12.0 mm (0.472 in. ø = 12.0 mm (0.472 in. ø = 20.0 mm (0.787 in. ø = 22.0 mm (0.866 in. ( (ush F Inside diameter 18.0 mm (0.709 in Connecting Rod ushing Remover & Replacer ( (Remover & Replacer ø = 33.0 mm (1.299 in. ø = 35.0 mm (1.378 in. ( (Guide ø = 33.0 mm (1.299 in. ø = 36.0 mm (1.417 in. ( (ase Inside diameter: ø = 46.0 mm (1.811 in. ø = 40.0 mm (1.575 in. 7

8 Connecting Rod ushing Remover & Replacer ( (Remover & Replacer ø = 29.0 mm (1.141 in. ø = 31.0 mm (1.220 in. ( (Guide ø = 29.0 mm (1.141 in. ø = 32.0 mm (1.260 in. ( (ase Inside diameter: ø = 43.0 mm (1.693 in. ø = 36.0 mm (1.417 in Connecting Rod ushing Remover & Replacer ( (Remover & Replacer ø = 34.0 mm (1.339 in. ø = 37.0 mm (1.457 in. ( (Guide ø = 34.0 mm (1.339 in. ø = 38.0 mm (1.496 in. ( (ase Inside diameter: ø = 54.0 mm (2.126 in. ø = 43.0 mm (1.693 in Connecting Rod ushing Remover & Replacer ( (Remover & Replacer ø = 32.0 mm (1.260 in. ø = 35.0 mm (1.378 in. ( (Guide ø = 32.0 mm (1.260 in. ø = 36.0 mm (1.417 in. ( (ase Inside diameter: ø = 47.0 mm (1.850 in. ø = 41.0 mm (1.614 in Connecting Rod ushing Remover & Replacer ( (Remover & Replacer ø = 27.0 mm (1.063 in. ø = 29.0 mm (1.142 in. ( (Guide ø = 27.0 mm (1.063 in. ø = 30.0 mm (1.181 in. ( (ase Inside diameter: ø = 40.0 mm (1.575 in. ø = 34.0 mm (1.339 in. 8

9 Connecting Rod ushing Remover & Replacer ( (Remover & Replacer ø = 34.0 mm (1.339 in. ø = 36.0 mm (1.417 in. ( (Guide ø = 34.0 mm (1.339 in. ø = 37.0 mm (1.457 in. ( (ase Inside diameter: ø = 50.0 mm (1.969 in. ø = 42.0 mm (1.654 in earing Replacer ( (olt M10, Pitch = 1.25 mm ( in., L = 22 mm (0.87 in Radiator Service Tool Set ( (Lock Plate ender ( (Lock Plate ender ( (Plug Handle Set of 2 ( (No. 1 Plug ( (No. 2 Plug For inspecting water leakage Set of 2 ø = 26 mm (1.02 in. For inspecting water leakage Set of 2 ø = 28 mm (1.10 in Radiator Service Tool Set ( (Plug Handle For keeping plug Set of 2 ( (No. 1 Plug ( (No. 2 Plug For inspecting water leakage Set of 2 ø = 26 mm (1.02 in. For inspecting water leakage Set of 2 ø = 28 mm (1.10 in. 9

10 ( (No. 3 Plug For inspecting water leakage Set of 2 ø = 34.5 mm (1.36 in. ( (Overhaul Handle Caulk by handle and punch assembly ( (Punch Assembly Release caulking by handle and claw ( (Claw Water Pump Overhaul Tool Set Water Pump earing ( ( Remover & Replacer ( (earing Stay ø = 25.5 mm (1.004 in. Water Pump earing ( ( Remover & Replacer Set of 2 ( (earing Stay ø = 36.0 mm (1.417 in. ( (earing Stay ø = 30.0 mm (1.181 in. ( (Shaft A ø = 8.5 mm (0.335 in. ( (Shaft ø = 11.0 mm (0.433 in. ( (Case ( (Shaft C ø = 5.5 mm (0.217 in. Water Pump earing ( ( Remover Outside diameter ø = 75 mm (2.95 in. Inside diameter ø = 35 mm (1.38 in. Water Pump earing ( ( Remover & Replacer 10

11 Water Pump earing ( ( Replacer Wire Gauge Set A ( (Wire Gauge 0.1 mm (0.004 in. ( (Wire Gauge 0.2 mm (0.008 in. ( (Wire Gauge 0.3 mm (0.012 in. ( (Wire Gauge 0.4 mm (0.016 in. ( (Wire Gauge 0.5 mm (0.020 in. ( (Wire Gauge 0.6 mm (0.024 in. ( (Wire Gauge 0.7 mm (0.028 in. ( (Wire Gauge 0.8 mm (0.031 in. ( (Wire Gauge 0.9 mm (0.035 in. ( (Wire Gauge 1.0 mm (0.039 in. ( (Wire Gauge 1.1 mm (0.043 in. ( (Wire Gauge 1.2 mm (0.047 in. ( (Wire Gauge 1.3 mm (0.051 in. ( (Wire Gauge 1.4 mm (0.055 in. 11

12 ( (Wire Gauge 1.5 mm (0.059 in. ( (Wire Gauge 1.6 mm (0.063 in. ( (Wire Gauge 1.7 mm (0.067 in. ( (Wire Gauge 1.8 mm (0.071 in. ( (Wire Gauge 1.9 mm (0.075 in. ( (Wire Gauge 2.0 mm (0.079 in. ( (Wire Gauge 2.2 mm (0.087 in. ( (Wire Gauge 2.4 mm (0.094 in. ( (Wire Gauge 2.6 mm (0.102 in. ( (Wire Gauge 2.8 mm (0.110 in. ( (Wire Gauge 3.0 mm (0.118 in. ( (Wire Gauge 3.2 mm (0.126 in. ( (Wire Gauge 3.4 mm (0.134 in. ( (Wire Gauge 3.6 mm (0.142 in. ( (Wire Gauge 3.8 mm (0.150 in. ( (Wire Gauge 4.0 mm (0.157 in. 12

13 ( (Wire Gauge 4.2 mm (0.165 in. ( (Wire Gauge 4.4 mm (0.173 in. ( (Wire Gauge 4.6 mm (0.181 in. ( (Wire Gauge 4.8 mm (0.189 in. ( (Wire Gauge 5.0 mm (0.197 in Injection Pump Stand Set C ( (Injection Pump Stand Injection Pump ( ( Stand Arm Injection Pump ( ( Stand Plate Injection Pump ( ( Stand Plate Valve Clearance Adjust Tool Set A ( (Valve Lifter Press ( (Valve Lifter Stopper Injector Seal Tool Set ( (Injector Seal Holder ( (Injector Seal Guide 13

14 NEW Injector Seal Tool set ( (Injector Seal Holder ( (Injector Seal Guide Injection Pump Tool Set C Distributor Head ( ( Plug Wrench Regulator Valve ( ( Wrench Governor Shaft Lock ( ( Nut Wrench ( (Socket 14 mm ( (Tweezers Governor Lever ( ( Support olt Wrench Pump Shaft Round ( ( Nut Wrench Injection Pump Tool Set C ( (Round Nut Wrench ( (Screw Plug Wrench Automatic Timer Set ( ( Nut Wrench Automatic Timer ( ( Extractor 14

15 Automatic Timer ( ( Remover Delivery Valve Holder ( ( Wrench ( (Tappet Roller Clamp ( (Tappet Clamp T Type ox 10 mm ( ( Wrench Spring Shaft Holding ( ( Tool Automatic Timer ( ( Spring Holder Injection Pump ( ( Cup Puller Injection Pump ( ( Cup Remover Injection Pump ( ( Puller Injection Pump ( ( Cup Replacer ø = 54 mm (2.13 in Injection Nozzle Seat Tool Set C ( (all ø = 7.5 mm (0.295 in. ( (Nozzle Seat Replacer NEW Injection Measuring Tool Set A ( (No. 2 Union W = 27 mm (1.06 in. 15

16 ( (No. 3 Union W = 19 mm (0.75 in. ( (No. 4 Union ø = 10 mm (0.39 in. ( (No. 6 Union ø = 8 mm (0.31 in. ( (No. 7 Union ( (Clamp ( (Adapter ø = 8 mm (0.31 in. ( (3 Way ( (Adapter ( (Adapter ( (Adapter ( (Clamp ( (Clamp ( (Clamp ( (Fuel Tube Connector ( (Adapter ( (Hose and Set of 6pcs 16

17 ( (Tie and Set of 10pcs Injection Measuring ( ( Attachment W = 17 mm (0.67 in. Set of 2 ( (No. 1 Union ø = 12 mm (0.47 in. ( (Hose ( (C-Ring EFI Fuel Pressure Gauge A ( (I Union ø = 10 mm (0.39 in. ( (I Union ø = 8 mm (0.31 in. ( (Adapter ( (Gauge Max. 400 kpa (4.0 kg/cm 2, 5.8 psi ( (Hose L = 320 mm (12.60 in. ø = 12 mm (0.47 in. ( (Hose L = 300 mm (11.81 in. ø = 14 mm (0.55 in. ( (T Joint ( (I Union ø = 12.2 mm (0.48 in. ( (Clip ø = 12 mm (0.47 in. Set of 2 ( (Clip ø = 14 mm (0.55 in. Set of 2 17

18 EFI Fuel Pressure Gauge Set A ( (T Joint ( (Gauge Max kpa (10.1 kg/cm 2, 145 psi ( (Straight Joint ( (Hose ( (Clip Injection Nozzle Wrench Set Injection Nozzle ( ( Holder Retaining Nut Wrench Injection Nozzle ( ( Holder Wrench A W = 21 mm (0.83 in. W = 19 mm (0.75 in Transmission earing Replacer Set ( (ody ( (Plate ( (olt M16, Pitch = 1.5 mm ( in. L = 260 mm (10.2 in. ( (Attachment 20 ( (Attachment 22 ( (Attachment 26 W = 30 mm (1.18 in. M20, Pitch = 1.5 mm ( in. M16, Pitch = 1.5 mm ( in. W = 30 mm (1.18 in. M22, Pitch = 1.5 mm ( in. M16, Pitch = 1.5 mm ( in. W = 30 mm (1.18 in. M26, Pitch = 1.5 mm ( in. M16, Pitch = 1.5 mm ( in. 18

19 ( (Nut W = 24 mm (0.94 in. M16, Pitch = 1.5 mm ( in. ( (Washer Transmission & Transfer earing Replacer ( (Replacer Pipe ( (Replacer A ø = 70 mm (2.76 in. ø = 51 mm (2.01 in. ( (Replacer ø = 51 mm (2.01 in. ø = 78 mm (3.07 in. ( (Replacer C ø = 51 mm (2.01 in. ø = 88 mm (3.46 in. ( (Replacer D ( (Replacer E ( (Replacer F ø = 51 mm (2.01 in. ø = 88 mm (3.46 in. ø = 51 mm (2.01 in. ø = 78 mm (3.07 in. ø = 85 mm (3.35 in. ø = 51 mm (2.01 in. ø = 51 mm (2.01 in. ø = 60 mm (2.36 in. ø = 45 mm (1.77 in Input Shaft Holding Tool Set Input Shaft Holding ( ( Tool Socket Input Shaft Holding ( ( Joint ar Input Shaft Holding ( ( Plate ( (olt M12, Pitch = 1.25 mm ( in. L = 66 mm (2.60 in. ( (Nut 19

20 ( (olt M12, Pitch = 1.25 mm ( in. L = 94 mm (3.70 in. ( (Washer Output Shaft Adjusting Nut Wrench & Adapter Output Shaft Adjusting ( ( Nut Wrench ( (Socket Adapter Companion Flange Holding Tool A ( (Pin Universal Joint earing Remover & Replacer ( (Washer TOYOTA Automatic Transmission Tool Set No. 2 Measure ( ( Terminal ( (Stator Stopper Manual Valve Lever ( ( Shaft Oil Seal Replacer ( (Guide olt Oil Pump ody ( ( Setting and Piston Spring ( ( Compressor Set 20

21 ( (No. 2 Handle ( (Oil Seal Replacer One-way Clutch ( ( Test Tool Set TOYOTA Automatic Transmission Tool Set No. 2 Measure ( ( Terminal ( (Case ( (Oil Pump Puller No. 1 Piston Spring ( ( Compressor No. 2 Piston Spring ( ( Compressor No. 3 Piston Spring ( ( Compressor No. 1 Snap Ring ( ( Expander No. 2 Snap Ring ( ( Expander rake Reaction ( ( Sleeve Puller rake No. 1 Piston ( ( Puller rake Drum Gasket ( ( Replacer ( (Oil Seal Replacer ø = 8 mm (0.31 in. ø = 12 mm (0.47 in. L = 80 mm (3.15 in. ø = 21 mm (0.87 in. ø = 13 mm (0.51 in. L = 70 mm (2.76 in. 21

22 One-way Clutch Test ( ( Tool ( (Stator Stopper ( (Oil Seal Replacer ø = 61 mm (2.40 in TOYOTA Automatic Transmission Tool Set ( (Oil Seal Puller One-way Clutch Test ( ( Tool ( (Stator Stopper Counter Driven Gear ( ( Holding Tool No. 1 Piston Spring ( ( Compressor ( (Snap Ring Expander ( (Oil Pump Puller ( (olt Set W = 12 mm (0.47 in. M8, Pitch = 1.25 mm ( in. L = 74 mm (2.91 in. Set of 2 ( (Hanger Set ( (Center olt ( (olt Set W = 17 mm (0.67 in. M14, Pitch = 1.5 mm ( in. L = 95 mm (3.74 in. W = 14 mm (0.55 in. M10, Pitch = 1.25 mm ( in. L = 140 mm (5.51 in. Set of 2 No. 2 Piston Spring ( ( Compressor 22

23 ( (Lock Nut Wrench Oil Seal Remover & ( ( Replacer Drive Pinion earing ( ( Replacer Side earing Race ( ( Replacer Overdrive earing ( ( Replacer ø = 32.5 mm (1.28 in. ø = 47.5 mm (1.87 in. ø = 53 mm (2.09 in. ø = 79 mm (3.11 in. ø = 73 mm (2.87 in. ø = 63 mm (2.48 in. ( (Handle ( (Oil Seal Replacer ø = 61 mm (2.40 in. ( (Oil Seal Replacer ø = 62 mm (2.44 in. ø = 54.3 mm (2.14 in. ( (Case ( (Lock Nut Wrench ( (earing Replacer ø = 36 mm (1.42 in. ø = 55 mm (2.17 in. ø = 51 mm (2.01 in. ( (Measure Terminal No. 3 Piston Spring ( ( Compressor TOYOTA Automatic Transmission Tool Set No. 2 Piston Spring ( ( Compressor No. 3 Piston Spring ( ( Compressor 23

24 No. 1 Piston Spring ( ( Compressor ( (Oil Seal Replacer ø = 61 mm (2.40 in. Transmission Rear ( ( earing Replacer Extension Housing ( ( earing Remover Extension Housing ( ( earing Replacer ø = 45 mm (1.77 in. ø = 74 mm (2.91 in. ø = 35 mm (1.38 in. ø = 46 mm (1.81 in. ø = 35 mm (1.38 in. ø = 71 mm (2.80 in. ( (Plate Check all Spring ( ( Compressor No. 1 Measure ( ( Terminal No. 2 Measure ( ( Terminal ( (Extension ar ( (Oil Pump Puller ( (olt Set Set of 2 ( (Oil Seal Replacer ø = 11 mm (0.433 in. ø = 25 mm (0.98 in. ( (Case TOYOTA Automatic Transmission Tool Set ( (Pipe 24

25 Spring Compressor ( ( No. 1 Spring Compressor ( ( No. 2 ( (Plate ( (olt Spring Compressor ( ( No. 3 ( (olt Set Transmission Spring Compressor Set Return Spring ( ( Compressor ( (Replacer ( (olt ( (Nut ( (Washer Automatic Transmission rake Spring Compressor Set ( (Nut ( (Washer ( (Hanger A 25

26 ( (Hanger ( (Hanger C ( (Arm A ( (Arm ( (Ring A ( (Ring ( (Ring C ( (Attachment ( (Claw ( (Nut ( (olt ( (Plate earing Puller Assembly ( (Claw No. 1 ( (Claw No. 2 ( (Pin 26

27 ( (earing Puller ody rake Spring Compression Wrench ( (Claw ( (olt Rear Hub & Drum Puller A ( (Handle Rear Axle Shaft Puller A ( (Socket ( (Attachment Set of ( (Rod with Grip Drive Shaft Remover & Replacer A ( (Attachment ( (Shocker Set Differential Side Gear Shaft Puller A ( (Attachment ( (Shocker Set 27

28 Differential Side Gear Shaft Puller A ( (Plate ( (Shocker Set Rear Axle Shaft Puller Attachment Washer ased Head ( ( Hexagon olt W = 14 mm (0.55 in. M9, Pitch = 1.0 mm ( in Rear Axle Shaft Puller Attachment ( (olt W = 14 mm (0.55 in. M9, Pitch = 1.0 mm ( in Replacer Set ( (Replacer Set Case ( (No. 2 Replacer Handle Differential Side ( ( earing Replacer Differential Drive ( ( Replacer Differential Drive ( ( earing Remover Differential Drive ( ( earing Replacer Sector Shaft ( ( ushing Replacer ø = 39 mm (1.54 in. ø = 62 mm (2.44 in. ø = 49 mm (1.93 in. ø = 56 mm (2.20 in. ø = 25 mm (0.984 in. ø = 28 mm (1.10 in. 28

29 Differential Replacer Set ( (Replacer A ø = 108 mm (4.25 in. ( (Replacer ø = 118 mm (4.65 in. ( (Replacer C ø = 134 mm (5.28 in. ( (Replacer D ø = 149 mm (5.87 in Differential Mounting Cushion Remover & Replacer ( (olt Set NEW Rear Differential Mount Cushion Remover and Replacer ( (Remover ( (ase No.1 ( (ase No.2 ( (Replacer ( (Sleeve ( (Plate ( (Nut ( (earing 29

30 ( (olt ( (Shaft Differential Mounting Cushion Remover & Replacer ( (olt Set ( (Washer Differential Mount Cushion Remover & Replacer ( (olt Set ( (Washer Differential Mount Cushion Remover & Replacer ( (olt Set ( (Washer Front Hub earing Adjusting Tool ( (Cover Set of 2 ( (olt & Nut ( (Retainer 30

31 Rack & Pinion Steering Rack Housing Stand ( (Washer Steering Gear Housing Overhaul Tool Set ( (Hexagon Wrench Steering Rack Shaft ( ( ushing Replacer Steering Pinion ( ( earing Replacer Steering Main Shaft ( ( Centering Tool Steering Rack Shaft ( ( ushing Puller Steering Pinion ( ( earing Adjusting Socket Steering Gear Housing Overhaul Tool Set ( (Hexagon Wrench Steering Rack Shaft ( ( ushing Replacer Steering Pinion ( ( earing Replacer Steering Rack Shaft ( ( ushing Puller Steering Pinion ( ( earing Adjusting Socket ( (Steering Rack Wrench 22.3 mm (0.878 in. 31

32 Steering Worm earing Puller ( (Nut ( (Washer Steering Gear Housing Overhaul Tool Set ( (Claw A Set of 2 ( (Claw Set of 2 ( (Hanger Pin with Nut Set of Steering Worm earing Puller ( (Claw A Set of 2 ( (Claw Set of 2 ( (Claw C Set of 2 ( (Claw D Set of 2 ( (Hanger Pin with Nut Set of 2 ( (Claw E Set of Power Steering Oil Seal Remover Set C ( (Collet No. 1 32

33 ( (Collet No. 2 ( (Collet No. 3 Collet Setting ( ( Pipe No. 1 Collet Setting ( ( Pipe No. 2 ( (Shaft ( (Collar all Joint Puller A ( (Power Unit ( (Jaw ( (Craw A all Joint Puller ( (Attachment Power Steering Gear Housing Overhaul Tool Set ( (No. 1 Wrench ( (No. 2 Wrench ( (No. 3 Wrench 33

34 ( (Oil Seal Replacer ø = 38 mm (1.50 in. ø = 50 mm (1.97 in. earing Remover ( ( & Replacer ( (Replacer ø = 27.8 mm (1.08 in. ø = 32 mm (1.26 in. ( (Replacer Sector Shaft ( ( earing Guide ø = 29.5 mm (1.16 in. ø = 38 mm (1.5 in. ø = 43 mm (1.69 in. ø = 39.7 mm (1.56 in. ( (Guide Tube ø = 10 mm (0.39 in. ( (Teflon Ring Former ( (Vane Pump racket ( (Overhaul Stand ( (Seal Ring Guide ( (Seal Ring Tool ø = 62 mm (2.44 in. earing Remover ( ( & Replacer ø = 39.5 mm (1.56 in Steering Rack Oil Seal Tool Set Valve Cap Oil Seal ( ( Remover Valve Cap Oil Seal ( ( Replacer Valve Cap ( ( earing Replacer ø = 24 mm (0.94 in. ø = 17.8 mm (0.701 in. ø = 31 mm (1.22 in. ø = 18.5 mm (0.728 in. ø = 34 mm (1.34 in. 34

35 ( (Seal Ring Guide ( (Seal Ring Tool ø = 53 mm (2.08 in. ( (Piston Ring Guide ( (Piston Ring Tool ø = 49 mm (1.93 in. ( (Ring ( (Ring Adaptor Cylinder End ( ( Stopper Nut Wrench ( (Oil Seal Replacer ø = 29.0 mm (1.142 in. ø = 42 mm (1.65 in Steering Rack Oil Seal Test Tool ( (Packing ( (Hose ( (Hose and Power Steering Pressure Gauge Set A ( (Gauge ( (Attachment A ( (Attachment 35

36 ( (Attachment C ( (Attachment D ( (Attachment E rake Shoe Return Spring Tool Set A ( (ar ( (Wrench LSPV Gauge Set C ( (No. 1 Nipple ø = 7 mm (0.28 in. ( (No. 2 Nipple ø = 8 mm (0.31 in. ( (No. 3 Nipple ø = 10 mm (0.39 in. ( (LSPV Gauge Adaptor Rear Suspension ush Tool Set ( (Replacer ø = 45.0 mm (1.772 in. ( (Pipe ø = 62.0 mm (2.441 in. ( (Replacer ø = 31.0 mm (1.220 in. ( (Pipe ø = 46.0 mm (1.811 in. 36

37 ( (Replacer ø = 43.5 mm (1.713 in NEW Front Suspension ush Tool Set Remover and ( ( Replacer ( (Guide Pin ( (ase Front Suspension ush Tool Set ( (Remover ø = 36.0 mm (1.417 in. ( (ase ø = 56.0 mm (2.205 in. ( (ase A ø = 59.0 mm (2.323 in. ( (Replacer ø = 51.0 mm (2.008 in. 097 ( (Spacer ø = 60.0 mm (2.362 in. ( (Replacer ø = 53.0 mm (2.087 in Front Suspension ush Tool Set Upper Arm ush ( ( Replacer Upper Arm ush ( ( Sleeve Lower Arm ush ( ( Remover ø = 46.0 mm (1.811 in. ø = 48.6 mm (1.913 in. ø = 31.0 mm (1.220 in. 37

38 Lower Arm ush ( ( Spacer Lower Arm ush ( ( Removing Sleeve Lower Arm ush ( ( Replacer Upper Arm ush ( ( Remover L = 45.0 mm (1.772 in. ø = 47.0 mm (1.850 in. ø = 40.0 mm (1.575 in Rear Suspension ush Tool Set ( (Remover ø = 36.0 mm (1.394 in. ( (ase ø = 50.0 mm (1.969 in. ( (Replacer ø = 53.0 mm (2.087 in. ush Remover & ( ( Replacer ø = 35.0 mm (1.551 in Front Suspension ush Tool Set ( (Remover ø = 26.0 mm (1.024 in. ø = 53.0 mm (2.087 in. ( (Gate ( (Remover ø = 45.0 mm (1.772 in. ø = 60.0 mm (2.362 in. ( (Replacer ø = 58.0 mm (2.283 in. ø = 68.0 mm (2.677 in. ( (Front ase ø = 62.0 mm (2.441 in. ( (Rear ase ø = 80.0 mm (3.150 in. 38

39 Front Suspension ush Tool Set ( (ush Remover ø = 14.0 mm (0.551 in. ø = 39.0 mm (1.535 in. ( (ush Replacer ø = 52.0 mm (2.047 in. ( (Upper Arm ase ø = 45.0 mm (1.772 in. ø = 50.0 mm (1.969 in. ( (Upper Arm ase ø = 68.0 mm (2.677 in. ( (ush Replacer ø = 60.0 mm (2.362 in. ( (Upper Arm Spacer ø = 60.0 mm (2.362 in. ( (Lower Arm Spacer ø = 53.0 mm (2.087 in Front Suspension ush Tool Set ( (ush Remover ø = 14.0 mm (0.551 in. ø = 37.0 mm (1.457 in. ( (ase ø = 50.0 mm (1.969 in. ( (ush Replacer ø = 52.0 mm (2.047 in Rear Suspension Arm ush Replacer Set ( (Gate ( (Replacer ( (olt W = 19 mm (0.75 in. M12, Pitch = 1.25 mm ( in. L = 230 mm (9.06 in. 39

40 ( (Nut W = 19 mm (0.75 in. M12, Pitch = 1.25 mm ( in. L = 35 mm (1.38 in. ( (Washer Rear Suspension ush Tool Set ( (Handle Set ( (Remover & Replacer ø = 34.5 mm (1.358 in. ( (ase ø = 50.0 mm (1.969 in. ( (Remover & Replacer ø = 37.5 mm (1.476 in. ( (ase ø = 55.0 mm (2.165 in. ( (Remover & Replacer ø = 42.0 mm (1.634 in. ( (ase ø = 58.0 mm (2.283 in. ( (Remover & Replacer ø = 51.5 mm (2.283 in. ( (ase ø = 70.0 mm (2.756 in Suspension ush Tool Set ( (ush Remover ø = 36.0 mm (1.417 in. ø = 43.5 mm (1.713 in. ( (ush Remover ase ( (Replacer ø = 51.0 mm (2.008 in. 40

41 ( (ush Replacer ase ø = 56.0 mm (2.205 in. ( (ush Remover ø = 36.0 mm (1.417 in. ( (ush Remover Spacer ø = 56.0 mm (2.205 in. ( (ush Remover ase ø = 56.0 mm (2.205 in. ( (ush Replacer ø = 47.0 mm (1.850 in. ( (ush Remover ø = 46.0 mm (1.811 in. ( (ush Remover ase ø = 64.0 mm (2.520 in. ( (ush Remover ø = 35.0 mm (1.378 in. ( (ush Remover ase ø = 50.0 mm (1.969 in Rear Suspension ush Tool Set ( (Remover ø = 48.0 mm (1.890 in. ( (ase ø = 62.0 mm (2.441 in. ( (Replacer ø = 62.0 mm (2.441 in Suspension Arm ush Tool Set ( (Remover ø = 57.5 mm (2.264 in. ( (ase ø = 68.0 mm (2.677 in. 41

42 ( (Replacer Disc rake Piston Tool Set A Main ody & Drive ( ( olt for RH Screw Service Part Hex = 14 mm, 9.5 mm square Right - hand screw ( (Plate Service Part ( (Attachment Service Part 9.5 mm square ( (Soft Case No.1 Service Par Shock Absorber Overhaul Tool Set Ring Nut Oil Seal ( ( Replacer Front Shock ( ( Absorber Oil Seal Replacer ( (Oil Seal Guide ( (No. 1 Wrench ( (No. 2 Wrench Front Shock ( ( Absorber Ring Nut Wrench Front Shock ( ( Absorber Stand Lower Suspension Arm ush Remover & Replacer ( (Remover ø = 9.0 mm (0.354 in. ø = 25.0 mm (0.984 in. 42

43 ( (Replacer ø = 43.0 mm (1.693 in. ( (Spacer ø = 41.0 mm (1.614 in. Set of 2 ( (Seat ø = 44.0 mm (1.732 in Lower Suspension Arm ush Remover & Replacer ( (Remover ø = 28.0 mm (1.102 in. ( (Replacer ø = 46.0 mm (1.811 in. ( (Spacer ø = 48.0 mm (1.890 in. Set of 2 ( (Seat ø = 50.0 mm (1.969 in. ( (Spacer ø = 48.0 mm (1.890 in. Set of Front Suspension Arm ush Remover & Replacer ( (Remover ø = 36.0 mm (1.417 in. ø = 52.0 mm (2.047 in. ( (No. 1 ase ø = 63.0 mm (2.480 in. ( (Replacer ø = 56.0 mm (2.205 in. ( (Remover & Replacer ø = 42.0 mm (1.654 in. ø = 62.0 mm (2.441 in. ( (No. 2 ase ø = 71.0 mm (2.795 in. ( (No. 3 ase ø = 66.0 mm (2.598 in. 43

44 ( (No. 4 ase ø = 70.0 mm (2.756 in. ( (Spacer ø = 59.2 mm (2.331 in Front Lower Arm ush Remover & Replacer ( (Gate ø = 71.0 mm (2.795 in. ( (olt W = 27 mm (1.06 in. M18, Pitch = 1.5 mm ( in. L = 270 mm ( in. ( (Remover ø = 39.9 mm (1.571 in. ( (Replacer ø = 48.5 mm (1.909 in. ( (Washer Coil Spring Compressor ( (olt Set Set of 2 ( (Arm Set Set of 2 ( (Compressor ( (Drive Set rake ooster Overhaul Tool Set ( (Lever Sub-assembly ( (Nut Set of 2 44

45 ( (Upper Plate High Pressure Oil Pump ( (Pressure Gauge ( (Oil Pressure Hose ( (Quick Joint Luggage Door Hinge Adjusting Gauge C ( (Pins and Fitting Set Luggage Compartment Door Torsion ar Tool C ( (Arm ( (No. 1 Attachment ( (No. 2 Attachment 098 ( (Pin Fuel Sender Gauge Tool Assembly C ( (Hanger ( (Claw Set of 2 ( (olt 45

46 ( (Pin Fuel Pump Retainer Tool C ( (Holder ( (olt Set of 2 ( (Plate ( (Claw Set of 4 ( olt And Washer Set Set of Alternator Rear earing Puller ( (olt W = 17 mm (0.67 in. M10, Pitch = 1.5 mm (0.059 in. L = 47 mm (1.85 in Alternator Pulley Set Nut Wrench Set Alternator Rotor ( ( Shaft Wrench Alternator Pulley ( ( Set Nut 22 mm Wrench Alternator Pulley Wrench Set Alternator Rotor ( ( Shaft Wrench Alternator Pulley ( ( Wrench 46

47 Front Suspension Member ush Tool C ( (olt W = 24 mm (0.94 in. M18, Pitch = 1.5 mm ( in. L = 327 mm (12.87 in. ( (Nut W = 24 mm (0.94 in. M18, Pitch = 1.5 mm ( in. ( (Replacer ø = 110 mm (4.33 in. ( (Washer ø = 60 mm (2.36 in. ( (Spacer No. 1 ø = 40 mm (1.575 in. ( (Spacer No. 2 ø = 63 mm (2.48 in Laser Radar Adjusting Reflector ( (Stand ase ( (Reflector A THS Chager Set C 099 ( THS Chager ( Case, THS Chager Puller Set ( (Puller Clamp ( (Puller Slide Hammer 47

48 Main Drive Gear ( ( Puller Attachment Rear Axle Shaft Puller ( ( Attachment Spline Shaft Puller ( ( Attachment Reverse ldler Gear ( ( Shaft Puller Attachment ( (Puller Attachment Extension Housing ( ( earing Puller Attachment Drive Shaft Nut Chisel ( (Handle ( (Nut Chisel Puller A Set A ( (Case ( (Upper Plate ( (Center olt W = 19 mm (0.75 in. M16, Pitch = 1.5 mm ( in. L = 200 mm (7.87 in. ( (Arm Set of 3 ( (Claw No. 1 Set of 2 ( (Claw No. 2 Set of 3 48

49 ( (Lower Plate 130 ø = 130 mm (5.11 in. ( (Lower Plate 150 ø = 150 mm (5.91 in. ( (Adapter 16 M16 x 1.5 mm ( (Adapter 18 M18 x 1.5 mm ( (Adapter 20 M20 x 1.5 mm ( (Adapter 22 M22 x 1.5 mm ( (Adapter 24 M24 x 1.5 mm ( (Adapter 26 M26 x 1.5 mm ( (Adapter 28 M28 x 1.5 mm ( (Adapter Puller Set A ( (Case ( (Hanger 150 ( (Hanger 200 ( (Slide Arm ( (Center olt 100 W = 24 mm (0.94 in. M18, Pitch = 1.5 mm ( in. L = 100 mm (3.93 in. 49

50 ( (Center olt 150 ( (Center olt 200 W = 24 mm (0.94 in. M18, Pitch = 1.5 mm ( in. L = 150 mm (5.90 in. W = 24 mm (0.94 in. M18, Pitch = 1.5 mm ( in. L = 200 mm (7.87 in. ( (Arm 25 L = 25 mm (0.98 in. Set of 2 ( (Arm 100 L = 100 mm (3.93 in. Set of 2 ( (Arm 150 L = 150 mm (5.9 in. Set of 2 ( (Arm 200 L = 200 mm (7.87 in. Set of 2 ( (Claw No. 1 Set of 2 ( (Claw No. 2 Set of 2 ( (Claw No. 3 Set of 2 ( (Claw No. 4 Set of 2 ( (Claw No. 5 Set of 2 ( (Claw No. 6 Set of 2 ( (Claw No. 7 Set of 2 ( (Attachment ( (Holder ( (olt W = 14 mm (0.55 in. M10, Pitch = 1.5 mm ( in. L = 14 mm (0.55 in. 50

51 Puller C Set A ( (Case ( (Hanger 150 ( (Slide Arm ( (Center olt 100 ( (Center olt 150 W = 19 mm (0.75 in. M14, Pitch = 1.5 mm ( in. L = 100 mm (3.93 in. W = 19 mm (0.75 in. M14, Pitch = 1.5 mm ( in. L = 150 mm (5.90 in. ( (Claw No. 1 L = 100 mm (3.93 in. Set of 2 ( (Claw No. 2 L = 50 mm (1.97 in. Set of 2 ( (Claw No. 3 L = 100 mm (3.93 in. Set of 2 ( (Claw No. 4 L = 150 mm (5.9 in. Set of 2 ( (Claw No. 5 L = 50 mm (1.97 in. Set of 2 ( (Claw No. 6 L = 100 mm (3.93 in. Set of 2 ( (Claw No. 7 L = 75 mm (2.95 in. Set of 2 ( (Claw No. 8 L = 225 mm (8.86 in. Set of 2 ( (Adapter No. 1 Set of 2 ( (Adapter No. 2 Set of 2 51

52 ( (Adapter No. 3 Set of 2 ( (Adapter No. 4 Set of 2 ( (Attachment Replacer Set ( (Replacer 18 ø = 18 mm (0.71 in. ( (Replacer 19 ø = 19 mm (0.75 in. ( (Replacer 20 ø = 20 mm (0.79 in. ( (Replacer 21 ø = 21 mm (0.83 in. ( (Replacer 22 ø = 22 mm (0.87 in. ( (Replacer 23 ø = 23 mm (0.91 in. ( (Replacer 24 ø = 24 mm (0.94 in. ( (Replacer 25 ø = 25 mm (0.98 in. ( (Replacer 26 ø = 26 mm (1.02 in. ( (Replacer 27 ø = 27 mm (1.06 in. ( (Replacer 28 ø = 28 mm (1.10 in. ( (Replacer 29 ø = 29 mm (1.14 in. 52

53 ( (Replacer 30 ø = 30 mm (1.18 in. ( (Replacer 31 ø = 31 mm (1.22 in. ( (Replacer 32 ø = 32 mm (1.26 in. ( (Replacer 33 ø = 33 mm (1.30 in. ( (Replacer 34 ø = 34 mm (1.34 in. ( (Replacer 35 ø = 35 mm (1.38 in. ( (Replacer 36 ø = 36 mm (1.42 in. ( (Replacer 37 ø = 37 mm (1.46 in. ( (Replacer 38 ø = 38 mm (1.50 in. ( (Replacer 39 ø = 39 mm (1.54 in. ( (Replacer 40 ø = 40 mm (1.57 in. ( (Replacer 41 ø = 41 mm (1.61 in. ( (Replacer 42 ø = 42 mm (1.65 in. ( (Replacer 43 ø = 43 mm (1.69 in. ( (Replacer 44 ø = 44 mm (1.73 in. ( (Replacer 45 ø = 45 mm (1.77 in. 53

54 ( (Replacer 46 ø = 46 mm (1.81 in. ( (Replacer 47 ø = 47 mm (1.85 in. ( (Replacer 48 ø = 48 mm (1.89 in. ( (Replacer 49 ø = 49 mm (1.93 in. ( (Replacer 50 ø = 50 mm (1.97 in. ( (Replacer 51 ø = 51 mm (2.01 in. ( (Replacer 52 ø = 52 mm (2.05 in. ( (Replacer 53 ø = 53 mm (2.09 in. ( (Replacer 54 ø = 54 mm (2.13 in. ( (Replacer 55 ø = 55 mm (2.17 in. ( (Replacer 56 ø = 56 mm (2.20 in. ( (Replacer 57 ø = 57 mm (2.24 in. ( (Replacer 58 ø = 58 mm (2.28 in. ( (Replacer 59 ø = 59 mm (2.32 in. ( (Replacer 60 ø = 60 mm (2.36 in. ( (Replacer 61 ø = 61 mm (2.40 in. 54

55 ( (Replacer 62 ø = 62 mm (2.44 in. ( (Replacer 63 ø = 63 mm (2.48 in. ( (Replacer 64 ø = 64 mm (2.52 in. ( (Replacer 65 ø = 65 mm (2.56 in. ( (Adapter ( (Screw Replacer Set No. 2 ( (Replacer 68 ø = 68 mm (2.68 in. ( (Replacer 71 ø = 71 mm (2.80 in. ( (Replacer 72 ø = 72 mm (2.83 in. ( (Replacer 73 ø = 73 mm (2.87 in. ( (Replacer 75 ø = 75 mm (2.95 in. ( (Replacer 77 ø = 77 mm (3.03 in. ( (Replacer 78 ø = 78 mm (3.07 in. ( (Replacer 79 ø = 79 mm (3.11 in. ( (Replacer 81 ø = 81 mm (3.19 in. 55

56 ( (Replacer 89 ø = 89 mm (3.50 in. ( (Replacer 91 ø = 91 mm (3.58 in. ( (Replacer 103 ø = 103 mm (4.06 in. ( (Adapter ( (Screw Handle Set ( (Handle 100 L = 100 mm (3.93 in. ( (Handle 150 L = 150 mm (5.91 in. ( (Handle 200 L = 200 mm (7.87 in. ( (Handle 360 L = 360 mm (14.17 in Variable Pin Wrench Set A ( (Case ( (Holder ( (Grommet ( (Grommet Variable Pin Wrench ( ( Arm Assembly 56

57 ( (Arm A ( (Arm ( (Nut ( (Pin 3.5 ø = 3.5 mm (0.138 in. Set of 2 ( (Pin 4 ø = 4 mm (0.157 in. Set of 2 ( (Pin 4.5 ø = 4.5 mm (0.177 in. Set of 2 ( (Pin 5 ø = 5 mm (0.197 in. Set of 2 ( (Pin 6 ø = 6 mm (0.236 in. Set of 2 ( (Pin 7 ø = 7 mm (0.276 in. Set of 2 ( (Pin 10 ø = 10 mm (0.394 in. Set of all Joint Puller Set A all Joint Puller ( ( Assembly ( (Claw ( (Drive olt ( (Drive Set ( (Spacer A ø = 30 mm M14 x 1.5 mm 57

58 ( (Spacer ø = 25.5 mm M12 x 1.25 mm Free Position Wrench Set C ( (Ratchet Head ( (Wrench Handle ( (Drive ( (Case AS Actuator Checker and Sub-harness C ( (Sub-harness ( (Sheet Kit Cylinder Compression Check Gauge Set A ( (No. 4 Attachment ( (No. 5 Attachment ( (No. 6 Attachment ( (Gasket Set of 4 ( (L Joint ( (Gauge 58

59 ( (Packing Set Set of 6 ( (No. 7 Attachment ( (No. 8 Attachment ( (Injection Nozzle Seat Set of Automatic Transmission Oil Pressure Gauge Set A ( (Adaptor A ( (Adaptor ( (Adaptor C ( (Gauge ( (Gasket ø = 14.5 mm (0.571 in. ( (Gasket ø = 16.0 mm (0.630 in. ( (O-Ring Turbocharger Pressure Gauge C ( (Gauge ( (Hose L = 1,800 mm (70.87 in. ( (Hose L = 1,000 mm (39.37 in. 59

60 60

2006 CBR600RR Parts List K

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