テラル取扱説明書 IMN T
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1 クーラントろ過装置用金網式ドラムフィルタ Wire type Drum Filter for Coolant Filtration Equipment 専用取扱説明書 Dedicated instruction manual お願い このたびは テラル製クーラントろ過装置用ドラムフィルタをお買いあげいただきまして まことにありがとうございました この商品を安全に正しく使用していただくために ご使用の前に クーラントろ過装置付属の取扱説明書およびこの取扱説明書をよくお読みになり 充分に理解するまではクーラントろ過装置およびドラムフィルタの操作および保守 点検を行わないでください 安全の為 この取扱説明書に記載されている全ての警告および 機械に貼り付けられた全ての警告に必ず従ってください この取扱説明書は クーラントろ過装置およびドラムフィルタの操作または保守 点検を行う場合 いつも調べられるように大切に保管してください To users Thank you for purchasing TERAL Drum Filter for Coolant Filtration Equipment. To use the product correctly and safely, ensure to read thoroughly the instruction manual supplied with the coolant filtration equipment and this dedicated instruction manual, and fully understand the instructions before carrying out operation, inspection or maintenance of the coolant filtration equipment and the drum filter. For your safety, strictly observe all warnings on the labels affixed to the unit as well as those in the dedicated instruction manual. Be sure to keep this manual at hand so that it can be consulted anytime you carry out operation, inspection or maintenance of the coolant filtration equipment and the drum filter. 設備工事を行う皆様へ この説明書は クーラントろ過装置用ドラムフィルタの操作 保守 点検を行うお客様に必ずお渡しください For contractors who carry out equipment work: Please be sure to deliver this manual to user(s) who will carry out operation, inspection or maintenance of the coolant filtration equipment. テラル株式会社 Teral Inc.
2 もくじ Contents 1. 警告用語と図記号の説明 各部の名称 ドラムフィルタ交換手順 Explanation of warning terms and graphic symbols Names of major parts Drum filter replacement procedure...7 2
3 M6 M6 M6 M6 M6 1. 警告用語と図記号の説明 この専用取扱説明書では 危険度の高さ ( 被害 損害の程度および警告の緊急性 ) に従って 警告用語を 4 段階に分類しています また 図記号を用いて使用者に対する指示の種類を示しています 本書では以下の表示を使用しています 内容を充分理解した上で 本文をよくお読みください 警告用語表示の説明 警告用語 危険 警告 注意 注記 意味 図記号の説明 取り扱いを誤った場合に 使用者が死亡も しくは重傷を負うに至る 切迫した危険な 禁止 接触禁止 分解禁止 ぬれ手禁止 水ぬれ禁止 状態を示します これらの図記号は禁止 ( してはいけないこと ) 取り扱いを誤った場合に 使用者が死亡ま を示します たは重傷を負うことが想定される場合を示 します 取り扱いを誤った場合に 使用者が中 軽傷を負う または物的損害が発生することが想定される場合を示します 特に注意を促したり 強調したい情報を示します 強制 この図記号は指示する行為の強制 ( 必ずすること ) を示します 注意感電注意回転注意高温注意 これらの図記号は注意を示します この専用取扱説明書内容に記述されている内容 ( 分解 修理等 ) は 特別な専門知識が必要となります 専門的な知識を持った方以外は 本手順内容を実施しないでください 事故や装置の故障につながります 2. 各部の名称 1 スクレーパは機種により付属しない場合があります 2 スクレーパが付属しない場合 押さえ板 1 と押さえ板 2 は同一部品となります 3
4 3. ドラムフィルタ交換手順 (1) ドラムフィルタの フィルタ中心 がドラム上部になるようにドラムを停止させます 警告 作業実施前に 必ずクーラントろ過装置の元電源を遮断してください コンベア ( ドラム ) の運転により 巻き込まれる恐れがあります (2) ドラムフィルタ交換時に異物 ( 切りくず等 ) がクリーン槽側へ侵入しないように ドラムフィルタ及び押さえ板に周辺に付着している異物 ( 切りくず等 ) をウエス等にて取り除いてください (3) マイナスドライバー又は BOX ドライバー (7mm) などで ホースバンドネジ をゆるめ ホースバンド を取り外してください (4) スパナ (10mm) などで 袋ナット をゆるめ 袋ナット バネ座金 押さえ板 を取外してください (5) フィルタ DF パッキン を取り外してください 4
5 (6) 次に 新しい DF パッキン フィルタ をドラム構造物に取り付けてください (7) ドラムフィルタの両端の穴を ドラム構造物から出たボルトに通します (8) 押さえ板 をボルトに通してドラムフィルタを固定し 次に バネ座金 をボルトに通し 最後にスパナ (10mm) などで 袋ナット を締めて固定します (9) ホースバンド をドラムフィルタに沿って入れていき ドラムフィルタの両端の位置でマイナスドライバー又は BOX ドライバー (7mm) などで ホースバンドネジ を締め 固定します 注意 ホースバンドによってドラムフィルタが左右とも全周にわたって固定するようにしてください ダーティ液とクリーン液が混じる恐れがあります 5
6 1. Explanation of warning terms and graphic symbols In this dedicated instruction manual, warning terms are divided into four categories according to the level of hazard (the extent of damage/losses and the urgency). In addition, the types of user instructions are indicated with graphic symbols. This manual uses the following signs. Fully understand these terms and symbols and then carefully read this manual. Explanation of the warning terms Explanation of the graphic symbols Warning Term Danger Warning Caution Meaning Indicates an imminently hazardous situation. Failure to observe this will result in death or serious injury. Indicates a potentially hazardous situation. Failure to observe this will result in death or serious injury. Indicates a potentially hazardous situation. Failure to observe this will result in minor or moderate injury or property damage. Don ts Do s Do not touch Do not disassemble Do not touch with wet hand Do not expose to water These graphic symbols indicate prohibited actions (that must not be done). This graphic symbol indicates mandatory actions (that must be done). Note Indicates information that should be particularly noted or emphasized. Caution Electric shock hazard Rotation hazard Hot surface These graphic symbols indicate hazards. * Special expertise is required for the work (disassembly, repair, etc.) described in this dedicated instruction manual. Only persons that have expertise may use these procedures. Otherwise, an accident or a failure of the equipment may occur. 2. Names of major parts * There is the model which does not need scraper. * When there is not the scraper, the retaining plate2 is same as the retaining plate1. 6
7 3. Drum filter replacement procedure (1) Stop the conveyor in such a manner that the "drum filter centor" of the drum filter will be positioned at the drum top. Warning Prior to the work, be sure to cut off the mains power of the coolant filtration equipment. Otherwise, you may get caught if the conveyor(drum) runs. (2) Wipe foreign substances (chips etc.) off the drum filter, the retaining plate and their vicinities with waste cloths so that any foreign substances (chips etc.) will not get into the clean tank during the replacement of the drum filter. (3) Loosen the "hose band screw" with a flatblade screwdriver, box driver (7 mm), etc., and then remove the "hose band". (4) Loosen the "cap nut" with spanners (10 mm) etc., and then remove the "cap nut", "spring washer", and "retaining plate". (5) Remove the "drum filter" and DF packing. 7
8 (6) Then, fit in a new "DF packing and "Drum filter" along the drum structure. (7) Align the holes at both ends of the drum filter with the bolts jutting from the drum structure and let the bolts go through the holes. (8) Place the retaining plate" over the bolts and let the bolts go through holes of the retaining plate. Then place the "spring washer" on the bolt, and finally tighten the "cap nut" with spanners (10 mm) etc to fix the drum filter. (9) Put in the "hose bands" along the drum filter, and tighten the "hose band screw" with a flat-blade screwdriver, box driver (7 mm), etc. at both ends of the drum filter to fix the drum filter. Caution With the hose bands, fix the drum filter evenly around its circumference both at the right and left ends. Otherwise, dirty liquid may get mixed with clean liquid. When the above-mentioned operations are complete, the drum filter replacement work is complete. 8
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10 Head Office Tel Fax , Moriwake, Miyuki-cho, Fukuyama-city, Hiroshima, , Japan Tel Fax
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