HAZOP_TRIZ.pptx
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1 より効率的な HAZOP TRIZ を利用した設計変更への対応 氏 名古屋市工業研究所 小川清
2 CCoonntteennttss 目次 1. Back ground 背景 2. 効率的な実践のためにやってきたこと Symmetry on Guide words.(誘導語の対称性) 1文字表記 無逆別大小部類早遅前後 View point 視点 Using Figures/movies 動画 Design Principles 設計指針) 単位系の利用 One person (一人)HAZOP NML first 優先 Using TRIZ 3. Summary(まとめ)とReference 文献 and Thanks(謝辞)
3 BBaacckk GGrroouunndd(( 背景 )) " Embedded Study Group on local governmental testing institutes. 試験機関 (Technology/ Applications) " NMIRI develop and test TOPPERS/smallest set profile (real time operating system) and communication tools. " IPA/SEC Process Improvement WG( 改善作業 ) (Management/Kaizen) " Published 4 good process improvement navigation guides, best practices.
4 JJAAXXAA((jjaappaann aaeerroossppaaccee eexxpplloorraattiioonn aaggeennccyy )) aannaallyyssiiss mmeetthhoodd(( 方法 )) && pprroocceessss( 作業 ) 黄色に着目
5 過去の安全工学シンポジウム発表 " ETSS を利用した機能安全対応スキル判定と教育訓練, 小川清, 渡部謹二, 斉藤直希, 堀武司, 奥田篤, 水口大知, 吉岡律夫, 渡辺登, 2008 年 7 月 " 安全分析, 状態記述と形式手法に着目した安全教育とスキル, 堀武司, 小川清, 斉藤直希, 渡部謹二, 森川聡久, 服部博行,2009 年 7 月 " HAZOP 手法の展開, 小川清, 斉藤直希, 渡部謹二, 2010 年 7 月 " 安全関連系の設計のための HAZOP の展開, 小川清, 斉藤直希, 渡部謹二, 2011 年 7 月
6 HAZOP " Hazard and Operability Study IEC 61882: 2001 " Risk based safety analysis Using 11 Guide words " Cover unintended use and unexpected accident " Using real thing, design figure (Use Cases) or user manual, including stakeholder. " FTA, FMEA are popular IEC standard " ISO refer FTA and FMEA " Search another unexpected/unintended fault with FTA (fault tree analysis), FMEA (failure mode and effective analysis) " FTA is top down. FMEA is bottom up. HAZOP is both and can start from middle.
7 HAZOP 実践 " 分析対象 " 自動車 " エレベータ " 津波 " 原子力発電所 " 電気自動車 " 化学プラント " 化学プラントにおけるパイプ, 弁 " 電気回路における電流, 素子 " 通信における情報の流れ, 処理, " 分析参加者 300 名 ( 実作業, セミナを含む )
8 付録 11 物 ( もの ) 事 ( こと ) への適用例 本発表への期待, 資料 ( もの ), 発表 ( こと ), 成果への HAZOP の実施 人 : 主催者, 発表者, 参加者 物事 : 期待, 資料, 発表, 成果
9 Guide word(( 誘導語 ))
10 Knowledge about symmetry (( 対称 )) on guide words " 無 (no) is a opposite (symmetry) of existence " 逆 (reverse) is opposite(symmetry) direction " 量 (quantity)/ 質 (quality), 時間 (time), 順番 (order) " 困難 " 他 (other than) has no symetric " 質 using order of quantity, 単位系 " 類 (as well as): 質増大創造的, 同時
11 HAZOP の課題 " 効率的な勧め方 " 何をしているのか分からない参加者がいる " 終わり方 " 何ができたら終わればいいかの基準が分からない " As well as, other than に何を記述するといいか分からない
12 鍵 11 想定外をなくす " 1 つ見つけるだけでもいい " なるべくあり得ないことを想定すれば, ありえそうなことは網羅できる " 恥ずかしがることなく言ってみる " 言ったことは記録する " 間違いを含んでいても消さない " 間違いは, 誤操作の原因でもあるので, どういう間違いをする可能性があるかの貴重な資料 " まず 1 人で表を埋めてみる
13 鍵 22 利用者の参加 " 利用者の行動, 理解, 動作を分析する " 設計者は利用者の間違いを指摘するのではなく, どういう間違いをする可能性があるかを記録する " 利用者が分かるように現物, 動画, 写真, 図を用意する " 仕様書, 設計書, 利用説明書の不備が分かる " 社会的合意形成
14 鍵 33 表を埋めようとして みる " 違う対象の故障 不具合を思いつくかもしれない " 1 つ前または 1 つ後の作業の故障 不具合を思いつくかもしれない " もっと重要な視点 ( 単位 ) に気が付くかもしれない " 原因と結果を逆にかんがえているかもしれない " 測定できないかもしれない " 100 点を目指さない 50 点で十分 " LMN( 小大無 ) だけでもよい
15 OOnnee PPeerrssoonn(( 一人 )) HHAAZZOOPP You shouldn t hesitate. You may imagine what cannot happen( 不可能 ). No high technical skill for user view point( 利用者視点 ). Focus to unexpected and unintended use. Write down impossible( 不可能 ) matter using guidewords By experience( 経験 ) or by imagination( 妄想 ) Apply to objects( 物 ) before apply to things( 事 ). Describe initial conditions( 初期条件 ), boundary conditions( 境界条件 ), invariant( 不変条件 ). Using more than 3 design guide( 設計指針 ) Ending condition( 終了条件 ): time 時間 (ex. 1 or 2 hours) or find one new thing( 新奇 ). After OPH, group works should be taken.
hazop pptx
IEC HAZOP による安全分析 名古屋市工業研究所 小川清 技術士 ( 情報工学 ) 博士 (( 工学 ) http://researchmap.jp/kaizen/ @kaizen_nagoya Contents 目次 1. Back ground 背景 2. 効率的な実践のためにやってきたこと Symmetry on Guide words.(誘導語の対称性) 1文字表記 無逆別大小部類早遅前後
hazop pptx
Contents 目次 IEC HAZOPによる安全分析 1. Back ground 背景 2. 効率的な実践のためにやってきたこと Symmetry on Guide words.(誘導語の対称性) 名古屋市工業研究所 1文字表記 無逆別大小部類早遅前後 View point 視点 小 川 清 Using Figures/movies 動画 Design Principles 設計指針) 技術士
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