+55 HRC No.408-5 2015-4 EPOCH Super Hard Ball ダブルフェイス効果 Double Face Effect 特許申請中 バックドラフト効果 Back Draft Effect EPSB-TH Patent Pending An epoch-making tool that breaks through to the next generation of machining 55HRC 以上の高硬度材に超最適!! 最小 R サイズ [R0.05] Ultra-small R size (R0.05) 一般成人の頭髪 Common adult hair Ideal for materials with hardnesses higher than 55HRC 超硬を極める Carbide to the max 高精度 長寿命 Ultra high accuracy, Ultra long life 全 33 アイテム 高精度規格品 High-accuracy rating product EPSB-H-TH ー 0.005 mm R 精度 +0.001 mm 検査票付き 33 products in all size:r 0.05~R1 Inspection certificate included アイテム拡大 Added under neck length variations. 標準規格品 Standard rating product EPSB-N-TH ー 0.007 mm R 精度 +0.003 mm シャンク精度 Shank accuracy 真円度 :0.2μm 以下円筒度 :0.5μm 以下 Circularity: Within 0.2μm, Cylindricality: Within 0.5μm
Triple effect of flute shape, material, and coating make it super in every way! Double-face effect prevents shape from deteriorating. Reliable backdraft shape Patent Pending 0.001 0.005 Unsurpassed Patent Pending Epoch Super Coat TH Reliable combined neck shape Actual measured data PAT. No. 3711255 The difference in shank Epoch Super Hard Ball accuracy is obvious at a glance. New Carbide Material Actual measured data Competitor's conventional tool Circularity: Within 0.1m Cylindricality: Within 0.2m 2 Shank accuracy Circularity: Within 0.2m Cylindricality: Within 0.5m
Epoch Super Hard Ball EPSB-TH No.408-5 Recently, harder and harder materials are being used in mold processing, making machining extremely difficult. In addition, tool durability against wear is very important for ultra-high-accuracy processing, and CBN tools, etc. have been gaining focus in addition to carbide tools. However, there are many problems such as chipping, so that currently stable processing cannot be performed. The newly developed Epoch Super Hard Ball uses a new flute shape and new carbide material to push the limits of our original TH coating to provide wear durability approaching that of CBN tools. Features & Applications RR R R RR New flute shape provides a huge reduction in wear compared to conventional products. Use of backdraft shape suppresses the vibrating chatter peculiar to small-diameter tools to enable stable machining. Guaranteed ultra-high and shank accuracy enable ultra-fine finishing. Select the desired : High-accuracy rating product : -0.005mmR+0.001mm Standard rating product: -0.007mmR+0.003mm Wear durability approaching that of CBN tools provides long tool life even when directly machining materials with hardnesses exceeding 60HRC. Dimensional sizes of R0.05 to R1 make them ideal for machining of small parts. This is the point! Processing standards are measured at the tool tip. Therefore: R When machining, the tip of the flute edge becomes the standard. It is therefore important to guarantee the of the tip standard. Epoch Super Hard Ball provides guaranteed high accuracy of the tip standard. A nano composite coating material realised extraordinary heat resistance and hardness because of its composite layers consist of Nano Crystal material 3
This is super! Double-face effect of new shape By creating two faces on the escape surface, the first surface has the effect of stopping wear. General flute shape Escape surface Cutting surface New flute shape Direction of wear progress Cutting surface This is super! Tool sizer0.52nt Double-face effect prevents the shape from deteriorating. Processing shape and conditions n vc v f a pa e Mist Tool wear condition after two hours of machining Epoch Super Hard Ball W=SKD11(H)60HRC After 1 hour Competitor's Ball End Mill for hardened After 2 hours 4
Epoch Super Hard Ball EPSB-TH No.408-5 This is super! Machine sintered HSS easily. W=HAP72(70HRC) Processing shape and conditions Tool sizer12nt n vc v f a pa e Mist Epoch Super Hard Ball After machining Competitor's Ball End Mill for hardened After machining This is super! No need to set a uniform cutting allowance. W=SKD11(H) (60HRC) Tool sizer12nt n vc v f Mist Cusp amount from prior process Epoch Super Hard Ball After 1 hour of machining Competitor's CBN Ball End Mill After 5 minutes of machining Cutting allowance: 0.07mm Cusp amount from prior process: 10m Cusp amount from prior process: 1m or less 5
Dimensions Shank accuracy Circularity: Within 0.2m Cylindricality: Within 0.5m Dc R D 1 Tolerance on shank Ds Detailed shape below neck Under Neck Length Neck R R R2 L Under neck length 1.5Dc type Dc High-accuracy rating product Stock R EPSB2 Dc Mill Dia. R Flute length -H-TH RR Size(mm) D 1 Neck Dia. R2 Under neck length L Overall length Ds Shank Dia. Neck R Standard rating product Stock R EPSB2 Dc Mill Dia. R Flute length -N-TH RR Size(mm) D 1 Neck Dia. R2 Under neck length L Overall length Ds Shank Dia. Neck R 6 Dc Under neck length 3Dc type Standard rating product Stock R Stocked Items. EPSB2 Dc Mill Dia. -. R Flute length -N-TH Size(mm) D 1 Neck Dia. RR R2 Under neck length L Overall length Ds Shank Dia. Neck R
Epoch Super Hard Ball EPSB-TH No.408-5 The effective under-neck length for the various draft angles If the workpiece has draft angle, the interference length will be longer than the under-neck length. Please refer to the effective under-neck length for the various draft angles. In addition, the angle at which the tool will interfere with the workpiece is shown as the ''interference angle '', and should also be referred to. Interference angle The effective under-neck length Under neck length Dc Under neck length 1.5Dc type Dc Added Items, Under neck length 3Dc type The effective under-neck length for the various draft angles Incline angle The effective under-neck length for the various draft angles Incline angle Recommended Cutting Conditions Work Hardened Steels Hardened Steels Hardened Steels Welded HSS Ratio to depth of cut Depth of cut ap ae n min -1 v f mm/min n min -1 v f mm/min n min -1 v f mm/min n min -1 v f mm/min The figures in Basic Cutting Depth column indicate only a rule of thumb for work group 1. For the other groups, see the figures in Cutting Ratio column and adjust your tools accordingly. Hardened Steels Powdered HSS These Recommended Cutting Conditions indicate only the rule of a thumb for the cutting conditions. In actual machining, the condition should be adjusted according to the machining shape, purpose and the machine type. If the rpm of the machine is low, lower the feed rate also to put the rpm and feed rate in the same ratio. 7
図 表等のデータは試験結果の一例であり 保証値ではありません The diagrams and table data are examples of test results, and are not guaranteed values. Epoch は登録商標です "Epoch" is a registered trademark. ホームページ http://www.mmc-hitachitool.co.jp フリーダイヤル技術相談 本社 130-0026 東京都墨田区両国 4-31-11( ヒューリック両国ビル8 階 ) International Sales Dept.: 03-6890-5101 +81-3-6890-5103 FAX 03-6890-5134 FAX +81-3-6890-5128 工具選定データベース TOOL SEARCH 営業企画部 03-6890-5102 FAX03-6890-5134 海外営業部 03-6890-5103 FAX03-6890-5128 東京営業所東北営業所新潟営業所東関東営業所長野営業所北関東営業所神奈川営業所 03-6890-5110 022-208-5100 0258-29-3039 0294-88-9430 0268-21-3700 0276-59-6001 046-400-9429 FAX03-6890-5133 FAX022-208-5102 FAX0258-29-3092 FAX0294-88-9432 FAX0268-21-3711 FAX0276-59-6005 FAX046-400-9435 名古屋営業所大阪営業所松江営業所中四営業所九州営業所北九州営業所 052-687-9150 FAX052-687-9144 06-7668-0190 FAX06-7668-0194 0852-40-0300 FAX0852-40-0617 082-536-2001 FAX082-536-2003 092-289-7010 FAX092-289-7012 093-434-2640 FAX093-434-6846 ヨーロッパ /MMC Hitachi Tool Engineering Europe GmbH Itterpark 12, 40724 Hilden, Germany. TEL : +49-(0)2103-24820, FAX : +49-(0)2103-248230 中国 / 菱材日立刀具 ( 上海 ) 有限公司郵編 200003 中国上海市黄浦区南京西路 288 号 ( 創興金融中心 1101 室 ) TEL:+86-(0)21-3366-3058, FAX:+86-(0)21-3366-3050 アメリカ /MITSUBISHI MATERIALS U.S.A. CORPORATION 41700 Gardenbrook Road, Suite 120, Novi, MI 48375-1320 U.S.A. TEL : +1(248)308-2620, FAX :+1(248)308-2627 タイ /MMC Hardmetal(Thailand)Co.,Ltd. HT-Division 399 Interchange 21 Building, 20th Floor, Unit no. 2015, Sukhumvit 21 Asoke Road, Klongtoey Nua, Wattana, Bangkok 10110, Thailand TEL: +66-(0)2-611-2520, FAX:+66-(0)2-611-2521 インド /Hitachi Metals (India) Pvt. Ltd. Plot No 94 & 95,Sector 8, IMT Manesar, Gurgaon -122050, Haryana, India TEL : +91-124-4812315, FAX :+91-124-2290015 掲載価格は消費税抜きの単価を表示しております 予告なく 改良 改善のために仕様変更することがあります Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification. ベジタブルインクで印刷しています Printed using vegetable oil ink. Printed in JAPAN