PRODUCT INFORMATION Highly Efficient FXS Carbide Ball Nose End Mills Vol. 3 PAT.P. FXS-EBT FXS-LS-EBT FXS-PC-EBT FXS-EBM
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1 PRODUCT INFORMATION Highly Efficient FXS Carbide Ball Nose End Mills Vol. 3 PAT.P. FXS-EBT FXS-LS-EBT FXS-PC-EBT FXS-EBM
2 3 Flutes Series Features Thanks to 3 flutes ball nose geometry, all of that reach the center, the feed can be increased by 50%! Now an even more highly efficient machining is available! Tool Work Material Cutting Speed Feed Milling Method Cutting Depth FXS-EBTR36 SKD11(60HRC) 94.2m/min (5,000min -1 ) 3,000mm/min(0.6mm/rev) Pocket Milling Operation aa=0.15mm, Pf=0.3mm FXS-EBT Competitor (4 Flutes) Competitor (2 Flutes for high hardened material) during the first piece during the first piece Number of Holes R5 1.5mm 48mm 17.8mm Coolant Machine Air Blow Vertical Machining Center(BT40) FXS-EBT with the unique ball nose geometry performed out admirably with such difficult feed as 3000mm/min in SKD11 (Die Steel with 60HRC). FXS-EBT 3 Flutes Tool Material Ultra Fine Grain Carbide Surface Treatment FX Coating Helix Angle Tolerance of Ball Nose Radius 3 Flutes d D d FXS-LS-EBT EDP No R RD R 3 6 R 4 8 R 5 10 R 6 12 R 8 16 R10 20 Lc L Lc L d Stock (Yen) R , R , R , R , R , ,600 3 Flutes long shank Unit:mm) , , , , ,000 Standard stock item. 3 Flutes R Lc L Tool Material Ultra Fine Grain Carbide Surface Treatment FX Coating Helix Angle Tolerance of Ball Nose Radius EDP No RL R 3140 R 4160 R 5180 R 6200 R 8220 R10250 Lc d Stock Unit:mm) (Yen) , , , , , ,000 Inventory center stock item. 1
3 FXS-PC-EBT 3 Flutes Pencil Neck Tool Material Ultra Fine Grain Carbide Surface Treatment FX Coating Helix Angle Tolerance of Ball Nose Radius 3 Flutes R LC L2 L1 d2 L d Unit:mm) EDP No R R R R R R R R R R R R R R R R R R R L Lc d d2 L2 Stock (Yen) , , , , , , , , , , , , , , , , , Inventory center stock item ,000 4 Flutes Features The 4-flutes type focused on high speed and high feeding. Highly efficient machining in high hardened materials available now! Saving a great deal of machining time in direct milling operation! FXS-EBM 4 Flutes D d 4 Flutes R Lc L Tool Material Ultra Fine Grain Carbide Surface Treatment FX Coating Helix Angle Tolerance of Ball Nose Radius EDP No RD R 3 6 R 4 8 R 510 R 612 R 816 R1020 L Lc d Stock Unit:mm) (Yen) , , , , , ,000 Inventory center stock item. 2
4 Cutting Condition FXS-EBT Roughing The machining path is on condition of contouring line operation. aamax=0.5mm aamax=1mm aamax=0.5mm 3
5 Cutting Condition FXS-EBT Finishing The machining path is on condition of contouring line operation. 4
6 Cutting Condition FXS-EBT The machining path is on condition of contouring line operation. High Speed Roughing HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. aamax=1mm aamax=0.8mm aamax=0.5mm aamax=0.3mm 5
7 Cutting Condition FXS-EBT HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. The machining path is on condition of contouring line operation. High Speed Finishing 6
8 Cutting Condition FXS-LS-EBT Max=1.5mm Max=1mm 7
9 Cutting Condition FXS-PC-EBT Max=1mm Max=0.5mm 8
10 Cutting Condition FXS-PC-EBT HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. 9
11 Cutting Condition FXS-EBM Roughing The machining path is on condition of contouring line operation. aamax=0.5mm aamax=1mm aamax=0.5mm 10
12 Cutting Condition FXS-EBM Finishing The machining path is on condition of contouring line operation. 11
13 Cutting Condition FXS-EBM HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. The machining path is on condition of contouring line operation. High Speed Roughing aamax=1mm aamax=0.8mm aamax=0.5mm aamax=0.3mm 12
14 Cutting Condition FXS-EBM HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. The machining path is on condition of contouring line operation. High Speed Finishing 13
15 Performance Data FXS-EBMHighly efficient machining in hardened materials. Tool Size Work Material Milling Speed Feed Milling Method Depth of Cut Overhang Length Coolant Machine FXS-EBM 4 Flutes R510 SKD11(60HRC) 147.6m/min(4,700min -1 ) 2,000mm/min (0.42mm/rev) Contouring Operation aa=2mm, Pf=2mm L/D=3(30mm) Air Blow Vertical Machining Center(BT40) Comment Despite hardened steel with 60HRC, there was no large chippings occurred after 1 piece and it was capable of the further operation. 14mm 160mm 80mm 2mm FXS-EBMPerformance of Pocket Milling Operation Tool Size Work Material Milling Speed Feed Milling Method Depth of Cut Overhang Length Coolant Machine FXS-EBM 4 Flutes R510 SKD61 (50HRC) 298.3m/min (9,500min -1 ) 1,900mm/min (0.2mm/rev) Pocket Milling Operation aa=0.5mm, Pf=1mm L/D=4(40mm) Air Blow Horizontal Machining Center(BT40) Comparisons until 0.1mm flank wear FXS-EBM CompetitorA CompetitorB Comment Tool life (Number of holes) R8 10mm 47mm 26mm FXS-EBM with its unique center geometry was capable of stable machining against the competitor s 4 flutes type. 14
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