MillLine Tungaloy Report No. 53-J 3
ACCELERATED MACHINING
MillLine 4 8
3 SNMU / SNGU P6P7 SNMU-MJ SNGU-MJ SNGU-MH SNGU-W ONMU / ONGU P8 ONMU-MJ ONGU-MJ ONGU-W RNMU P9 RNMU-MJ MJ - 3 1 - A A A-A 4 DOTRIPLEMILL
ACCELERATED MACHINING - CVD2 4 AH3135 - PVD - AH12 T1215 - PVD - - CVD - T3225 - CVD - TUNGALOY - - T3225 (Al2O3) - Vc (m / min ) T3225 AH3135 Vc (m / min ) T1215 AH12 5
SNMU / SNGU 8 - BT4 Max ap = 6 mm A : TASN13J8B25.4R5 (ø8 mm, z = 1) : SNMU137ANEN-MJ AH3135 : SUS34 : Vc = 15 m/min : fz =.3 mm/t : ap = 3 mm : ae = 51 mm : (N) 1 8 6 4 2 : TASN13M1B32.R8 (ø1 mm, z = 1) : SNMU137ANEN-MJ AH3135 : S55C : Vc = 2 m/min : fz =.2 mm/t : ap = 2. mm : ae = 75 mm : A B - 2 8mm) Ra (μm).35.3.25.2.15.1.5 ap =.5 mm ap = 2. mm : TASN13M1B32.R8 (ø1 mm, z = 8) : SNMU137ANEN-MJ AH3135 7 / SNGU137ANEN-W AH3135 1 : S55C : Vc = 25 m/min : fz =.1 mm/t : ap =.5 / 2. mm : ae = 75 mm : A B 6 DOTRIPLEMILL
ACCELERATED MACHINING - MJ MH CVD.51 1.52 2.5 3 : TASN13J125B38.1R7 (ø125 mm, z = 1) : SNMU137ANEN-MJ T3225 : SCM44 (29HB) : Vc = 3 m/min : fz =.2 mm/t : ap = 3 mm : ae = 75 mm : (m) PVD 2 4 6 8 : TASN13M1B32.R8 (ø1 mm, z = 1) : SNMU137ANEN-MJ AH3135 : SUS34 : Vc = 15 m/min : fz =.15 mm/t : ap = 3. mm : ae = 75 mm : (m) CVD.5 1 1.52 2.5 3 3.5 4 : TASN13M63B22.R8 (ø63 mm, z = 1) : SNGU137ANEN-MH T3225 : 1.4848 : Vc = 9 m/min : fz =.28 mm/t : ap = 2.5 mm : ae = 25 mm : (m) CVD 1 2 3 4 5 6 7 : TASN13J125B38.1R7 (ø125 mm, z = 1) : SNMU137ANEN-MJ T1215 : FCD6 (16HB) : Vc = 2 m/min : fz =.35 mm/t : ap = 3. mm : ae = 75 mm : (m) 7
ONMU / ONGU 16 - SNMU / SNGU Max ap = 3.4 mm A : TASN13J8B25.4R5 (ø8 mm, z = 5) : ONMU57ANEN-MJ AH3135 : SUS34 : Vc = 15 m/min : fz =.3 mm/t : ap = 3 mm : ae = 51 mm : - 8 Ra (μm) 2.5 2. 1.5 1..5 ap =.5 mm ap = 2. mm A : TASN13M63B22.R6 (ø 63 mm, z = 6) : ONMU57ANEN-MJ AH3135 5 / ONGU57ANEN-W AH3135 1 : S55C : Vc = 25 m/min : fz =.2 mm/t : ap =.5 / 1 mm : ae = 5 mm : - SNMU/SNGU PVD 1 2 3 4 5 (m) : TASN13M1B32.R8 (ø1 mm, z = 1) : ONMU57ANEN-MJ AH3135 : SUS34 : Vc = 15 m/min : fz =.15 mm/t : ap = 2. mm : ae = 75 mm : PVD 25 5 (m) : TASN13M1B32.R8 (ø1 mm, z = 1) : ONMU57ANEN-MJ AH3135 : S55C : Vc = 2 m/min : fz =.2 mm/t : ap = 2. mm : ae = 75 mm : 8 DOTRIPLEMILL
ACCELERATED MACHINING RNMU 8 - Max ap = 6 mm - (N) 25 2 15 1 5 : TASN13M1B32.R8 (ø1 mm, z = 1) : RNMU137ZNER-MJ AH3135 : S55C : Vc = 2 m/min : fz =.2 mm/t : ap = 2. mm : ae = 75 mm : A PVD 25 5 (m) : TASN13M125B38.IR7 (ø125 mm, z = 1) : RNMU137ZNER-MJ AH3135 : SCM44 : Vc = 16 m/min : fz =.2 mm/t : ap = 2. mm : ae = 15 mm : 6 45 ap (mm) 6 mm 3 1.4 1. 2. fz (mm/t) 45 3.4 mm R 6 mm 9
TASN13 SNMU/SNGU 4 DCSFMS DCONMS KWW DC1 DC1+14. b CBDP 45 ONMU/ONGU 8 LF1 DC2 DC2+8. 45 LF2 DC3 DC3+12.2 RNMU LF3 GAMP=+6.,GAMF=-6.8 ~-6.3 TASN13M16B4... DCSFMS ø66.7 mm DCONMS ø14 mm KWW b CBDP DC1 DC2 DC3 CICT DCSFMS LF1 LF2 LF3 DCONMS CBDP KWW b WT (kg) TASN13M5B22.R4 5 53 48.7 4 41 4 38.5 38.5 22 2 1.4 6.3.4 TASN13M5B22.R5 5 53 48.7 5 41 4 38.5 38.5 22 2 1.4 6.3.4 TASN13M63B22.R5 63 66 61.7 5 47 4 38.5 38.5 22 2 1.4 6.3.7 TASN13M63B22.R6 63 66 61.7 6 47 4 38.5 38.5 22 2 1.4 6.3.6 TASN13M63B22.R8 63 66 61.7 8 47 4 38.5 38.5 22 2 1.4 6.3.6 TASN13M8B27.R5 8 83 78.7 5 58 5 48.5 48.5 27 22 12.4 7 1.1 TASN13M8B27.R8 8 83 78.7 8 58 5 48.5 48.5 27 22 12.4 7 1.1 TASN13M8B27.R1 8 83 78.7 1 58 5 48.5 48.5 27 22 12.4 7 1.2 TASN13J8B25.4R5 8 83 78.7 5 58 5 48.5 48.5 25.4 26 9.5 6 1.2 TASN13J8B25.4R8 8 83 78.7 8 58 5 48.5 48.5 25.4 26 9.5 6 1.1 TASN13J8B25.4R1 8 83 78.7 1 58 5 48.5 48.5 25.4 26 9.5 6 1.2 TASN13M1B32.R6 1 13 98.7 6 6 5 48.5 48.5 32 28.5 14.4 8 1.4 TASN13M1B32.R8 1 13 98.7 8 6 5 48.5 48.5 32 28.5 14.4 8 1.4 TASN13M1B32.R12 1 13 98.7 12 6 5 48.5 48.5 32 28.5 14.4 8 1.4 TASN13J1B31.7R6 1 13 98.7 6 6 5 48.5 48.5 31.75 32 12.7 8 1.4 TASN13J1B31.7R8 1 13 98.7 8 6 5 48.5 48.5 31.75 32 12.7 8 1.4 TASN13J1B31.7R12 1 13 98.7 12 6 5 48.5 48.5 31.75 32 12.7 8 1.4 TASN13M125B4.R7 125 128 123.7 7 71 63 61.5 61.5 4 32 16.4 9 2.2 TASN13M125B4.R1 125 128 123.7 1 71 63 61.5 61.5 4 32 16.4 9 2.3 TASN13M125B4.R14 125 128 123.7 14 71 63 61.5 61.5 4 32 16.4 9 2.5 TASN13J125B38.1R7 125 128 123.7 7 8 63 61.5 61.5 38.1 38 15.9 1 2.6 TASN13J125B38.1R1 125 128 123.7 1 8 63 61.5 61.5 38.1 38 15.9 1 2.7 TASN13J125B38.1R14 125 128 123.7 14 8 63 61.5 61.5 38.1 38 15.9 1 2.9 TASN13M16B4.R8 16 163 158.7 8 1 63 61.5 61.5 4 29 16.4 9 4.1 TASN13M16B4.R12 16 163 158.7 12 1 63 61.5 61.5 4 29 16.4 9 4.2 TASN13J16B5.8R8 16 163 158.7 8 1 63 61.5 61.5 5.8 38 19 11 4.1 TASN13J16B5.8R12 16 163 158.7 12 1 63 61.5 61.5 5.8 38 19 11 4.2 TASN13M**B22.R* CSPB-4 H-TB2W M-1 - CM1X3H BLDIP15/S7 TASN13*8B2*.*R* CSPB-4 H-TB2W M-1 - CM12X3H BLDIP15/S7 TASN13*1B3*.*R* CSPB-4 H-TB2W M-1 TMBA-M16H - BLDIP15/S7 TASN13*125B**.*R** CSPB-4 H-TB2W M-1 TMBA-M2H - BLDIP15/S7 TASN13*16B*.*R** CSPB-4 H-TB2W M-1 - - BLDIP15/M7 1 DOTRIPLEMILL
ACCELERATED MACHINING SNMU-MJ SNGU-MJ SNGU-MH IC APMX S IC APMX S IC APMX S BS BS BS LE RE LE RE LE RE SNGU-W ONMU-MJ ONGU-MJ APMX S IC APMX S IC APMX S BS RE LE RE BS ONGU-W IC S LE IC LE LE RE BS RNMU-MJ APMX IC APMX S BSRE BS RE K P M N S H : : AH12 AH3135 T3225 T1215 RE APMX LE IC S BS SNMU137ANEN-MJ.5 6 9.4 13 7 2 SNGU137ANEN-MJ.5 6 9.4 13 7 2 SNGU137ANEN-MH.8 6 9 13 7 2 SNGU137ANEN-W 1.2 6 9.6 13 7 7.5 ONMU57ANEN-MJ.8 3.4 4.9 13 7.7 ONGU57ANEN-MJ.8 3.4 4.9 13 7.7 ONGU57ANEN-W 1.6 3.4 5 13 7.44 3.9 RNMU137ZNER-MJ 6 6-13 7.26 1 : : 11
SNMU / SNGU / ONMU / ONGU ISO S15C S55C, SCM44 NAK8, PX5 SUS34, SUS316 (SCH2XNb / 1.4849) FC25, FC3 FCD4 2-3HB 15-3HB 3-4HRC - 2HB - 15-25 HB 15-25 HB Vc (m/min) fz (mm/t) AH3135 MJ 1-25.1 -.5 T3225 MJ 2-35.1 -.4 AH3135 MJ 1-25.1 -.4 T3225 MJ 18-3.1 -.4 AH3135 MJ 1-2.1 -.4 T3225 MJ 15-25.1 -.4 AH3135 MJ 1-2.1 -.35 T3225 MJ 1-25.1 -.3 T3225 MH 6-12.1 -.3 AH3135 MJ 6-12.1 -.3 T1215 MJ 1-3.1 -.4 AH12 MJ 1-25.1 -.5 T1215 MJ 1-3.1 -.4 AH12 MJ 8-2.1 -.5 Ti-6AI-4V 718-4HRC AH3135 MJ 3-6.1 -.3-4HRC AH12 MJ 1-4.5 -.15 SKD61 SKD11 4-5 HRC AH3135 MJ 8-13.1 -.2 5-6 HRC AH12 MJ 5-7.3 -.1 RNMU ISO S15C (S55C, SCM44) 2-3 HB 15-3 HB Vc (m/min) AH3135 MJ 1-25 T3225 MJ 2-35 AH3135 MJ 1-25 T3225 MJ 18-3 fz (mm/t) ap=6mm:.1 -.3 ap=2mm:.4 -.8 ap=1mm:.8-1.5 (NAK8, PX5 ) SUS34, SUS316 (SCH2XNb / 1.4849) 3-4 HRC - 2 HB - AH3135 MJ 1 2 T3225 MJ 15-25 AH3135 MJ 1-2 ap = 6 mm :.1 -.25 ap = 2 mm :.3 -.7 T3225 MJ 1-25 ap = 1 mm :.6-1.3 T3225 MJ 6-12 ap = 2mm:.2 -.4 AH3135 MJ 6-12 ap = 1mm:.3 -.8 FC25, FC3 FCD4 15-25 HB 15-25 HB AH12 MJ 1-3 T1215 MJ 1-25 AH12 MJ 1-3 T1215 MJ 8-2 ap=6mm:.1 -.3 ap=2mm:.4 -.8 ap=1mm:.8-1.5 Ti-6AI-4V (Inconel718) - 4 HRC AH3135 MJ 3-6 ap=1mm:.15.8-4 HRC AH12 MJ 1-4 ap=1mm:.5 -.3 SKD61 SKD11 4-5 HRC AH3135 MJ 8-13 ap=1mm:.1.25 5-6 HRC AH12 MJ 5-7 ap=.5mm:.3.1 12 DOTRIPLEMILL
ACCELERATED MACHINING / / etc BT4 ( 15kW) BT5 ( 22kW) BT5/ BT6 ( 3kW) 13
TASN13J1B31.7R8 (ø1 mm, z = 8) TASN13M1B32.R8 (ø1 mm, z = 8) ONGU57ANEN-MJ SNGU137ANEN-MJ AH3135 AH3135 : Vc (m/min) : fz (mm/t) : Vf (m/min) : ap (mm) : ae (mm) 79 94.1.17 21 48 2. 3.5-8 M/C, BT5 M/C 25 2 15 1 5 1.34! 1 8 6 4 2 1.3! DoTriple-Mill 34% DoTriple-Mill 1.3 TASN13M125B4.R1 (ø125 mm, z = 1) TASN13J8B25.4R5 (ø8 mm, z = 5) SNGU137ANEN-MJ RNMU137ZNER-MJ AH3135 AH3135 FCD SUS34 : Vc (m/min) : fz (mm/t) : Vf (m/min) : ap (mm) : ae (mm) (mm/min) 4 3 2 1 196 12.8.7 4 1699 1.3 1 1 65 M/C, BT5 2.7! DoTriple-Mill ( / ) 4 3 2 1 M/C 1.5! RNMU 14 DOTRIPLEMILL
ACCELERATED MACHINING TASN13J8B25.4R8 (ø8 mm, z = 8) TASN13J16B5.8R8 (ø16 mm, z = 8) SNMU137ANEN-MJ SNMU137ANEN-MJ T3225 T3225 S45C SM 49 A : Vc (m/min) : fz (mm/t) : Vf (m/min) : ap (mm) : ae (mm) 6 5 4 3 2 1 2 2.1.3 637 955 2. 3 - - M/C, BT4 T3225 TASN13J125B38.1R1 (ø125 mm, z = 1) TASN13J125B38.1R7 (ø125 mm, z = 7) SNMU137ANEN-MJ SNMU137ANEN-MJ T1215 FCV41 T1215 FCD6(GGG6) 4 3 2 1 1.5! : Vc (m/min) : fz (mm/t) : Vf (m/min) : ap (mm) : ae (mm) 18 196.12.4 55 1398 2.7 5.5-65 M/C, BT5 1.25!! M/C,BT5 DoTriple-Mill M/C, BT5 ( ) 2 16 12 8 4 1.8! ( ) 15 12 9 6 3 1.3! T1215 T1215 T1215 15
12-41-59 facebook.com/tungaloyjapan twitter.com/tungaloyjapan www.youtube.com/tungaloycorporation Dr.Carbide App 6746825 AS91 786 215.11.4 ISO141 EC97J1123 1997.11.26 Sep. 218 (TJ)