Variax Product Guide

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1 Variax Product Guide GRIPPER FEEDS ROLL FEEDS SERVO FEEDS LOOP COTROLLERS UCOILER DRIVE SYSTEMS

Outline VARIAX is a generic name for high performance, high-speed press feeds and related products and systems.

These feeds use our roller gear cam in the drive part to create the world s fastest feeds from Sankyo s original motion curve and drive mechanism.

feeds play an active role in press rooms throughout the world. Features of each product Feeder FeederP.

Major Features: Applicable Material Shapes: 1000 120 0 use motor core, metal bearing, power transistor etc. Lineup VR250 FeederP.4 Servo Feeder for Heavy-duty Applications.

2 Outline VARIAX is a generic name for high performance, high-speed press feeds and related products and systems. With a view to meet different requirements in the press industry, we combined the latest know-how with an innovative product concept based on Sankyo s unique cam technology. These feeds use our roller gear cam in the drive part to create the world s fastest feeds from Sankyo s original motion curve and drive mechanism. In addition, with their excellent operability and user-friendliness, including easy parameter adjustments such as feed length, material thickness, grip force and roll parallelism, these press feeds play an active role in press rooms throughout the world. Features of each product Feeder FeederP.3 Lineup VS150H, VS250H, VS400H, VS0H, VS150S, VS250S, VS400S, VS0S Compact and Easy-to-operate Servo Feeder for Long Feed Pitches. Major Features: Applicable Material Shapes: use motor core, metal bearing, power transistor etc. Lineup VR250 FeederP.4 Servo Feeder for Heavy-duty Applications. Major Features: Applicable Material Shapes: use motor core, metal bearing, chain, power transistor, lead frame etc. FeederP.5 Lineup VG15H, VG20H, VG25, VG25T, VG50, VG50T, VG75, VG75T, VG100, VG100T, VG120W Fine feed with a soft touch. Reliable, high-speed gripper gives good results. Major Features: Applicable Material Shapes: use plate work, battery, needle bearing, electronic components, wire materials, TAB tape, paper tape, Laminate film, Flexible substrate, heatsink, spring parts, button battery etc.

Lineup VGX30, VGX, VGX100, VGX350 FeederP.6 ew type grip feed with adjustable release timing using a handle.

films etc. Lineup V76, V127W, V230W FeederP.7 Cam type roller feed for high-speed and high-precision.

retainer etc. Lineup VSC70, VSC150, VSC400 Loop ControllerP.8 Increased productivity with correction.

Lineup VLC50, VLC150, VLC400 Loop ControllerP.8 Producing the ideal material loop.

3 Lineup VGX30, VGX, VGX100, VGX350 FeederP.6 ew type grip feed with adjustable release timing using a handle. Major Features: Applicable Material Shapes: use connector, lead frame, wire materials, different material shapes, films etc. Lineup V76, V127W, V230W FeederP.7 Cam type roller feed for high-speed and high-precision. Major Features: Applicable Material Shapes: use chain, motor core, rotor coil, clutch plate, spring parts, bearing retainer etc. Lineup VSC70, VSC150, VSC400 Loop ControllerP.8 Increased productivity with correction. Major Features: Applicable Material Shapes: use motor core, power transistor, connector etc. Lineup VLC50, VLC150, VLC400 Loop ControllerP.8 Producing the ideal material loop. Major Features: Applicable Material Shapes: use finn, razor etc Uncoiler Lineup VUC400 Offers high-speed, good follow-up control, and stable material feeding. UncoilerP.9 Applicable Material Shapes: use motor core, power transistor, connector etc.

VS series Setting ew Standards for Motor Core Stamping Introducing the Ultimate in High-speed Precision Servo Feeders and Superior Usability The VS Servo Feeder is a very simple servo driven roll

Flexible adjustments make this the ideal feeder for high-speed precision precision presses. The large touchpanel controller improves usability, and helps make changeovers quick and easy to perform.

4 VS series Setting ew Standards for Motor Core Stamping Introducing the Ultimate in High-speed Precision Servo Feeders and Superior Usability The VS Servo Feeder is a very simple servo driven roll feed. It has a much smaller footprint than our cam-actuated roll feeder, the V Series. And it covers a wide a variety of feeding conditions, such as wide stock material and long feed pitches. Flexible adjustments make this the ideal feeder for high-speed precision precision presses. The large touchpanel controller improves usability, and helps make changeovers quick and easy to perform. VS150 Feed roll is driven directly by a servo motor for a simple, compact design. Features a newly developed vibration control structure to prevent premature damage to the motor. Large touchscreen simplifies changeovers. Proprietary am-actuated release mechanism for excellent reliability. Ideal for applications with motor cores, metal bearings, power transistors, and more. Available in an optional push/pull feeder arrangement (using standard feeders) for thin-gauge material. Major Features: Applicable Material Shapes: 0 Lineup VS150H, VS250H, VS400H, VS0H Synchronized operation VS150S, VS250S, VS400S, VS0S Start signal operation Specifications VS150H(S) VS250H(S) VS400H(S) VS0H(S) Feed Length () Material Width ,500 4,000 4,000 4,000 1, Feed Angle deg Variable Variable Variable Variable Repeat Accuracy ±0.03 ±0.03 ±0.03 ±

VR series Servo Feeder for Heavy-duty Applications. The concept of this servo feeder is simplicity.

Driven upper and lower rolls provide precision and power for a variety of heavy materials. Feed materials with up to 3.2- thickness.

These features make the VR Servo Feeder ideal for mid and low-speed press stamping applications.

5 VR series Servo Feeder for Heavy-duty Applications. The concept of this servo feeder is simplicity. Both upper and lower rolls are servo driven, and operate when a start signal is input from the press controls. Driven upper and lower rolls provide precision and power for a variety of heavy materials. Feed materials with up to 3.2- thickness. Applications include motor core stamping and metal bearing stamping. Extremely flexible adjustments allow various handling possibilities, such as irregularly shaped material and long feed pitches. These features make the VR Servo Feeder ideal for mid and low-speed press stamping applications. Also featured is an easy-to-use touchscreen interface and hand-held controller for improved operability and reduced setup times. VR250 Directly driven main rolls deliver consistent feed accuracy. Features a choice of roll materials, shapes, and adjustable roll positioning to best suit the material to be fed. Suitable for a wide range of workpieces, including motor cores, metal bearings, and connectors. Performs a pre-prograed feed operation when a timing signal is input from the press controls to allow use with non-crankshaft type presses (such as servo presses). Major Features: 500 Lineup VR250 Applicable Material Shapes: 250 Specifications Feed Length () Material Width Feed Angle Repeat Accuracy deg VR , Variable ±

Unlike roll feeders that feed materials by rotating the rollers, a gripper feed uses the coefficient of friction to grip materials.

6 VG series Fine feed with a soft touch. Reliable, high-speed gripper gives good results. This unit feeds materials by gripping them. The combination of four cam mechanisms provides high speed, high precision, and high reliability. Unlike roll feeders that feed materials by rotating the rollers, a gripper feed uses the coefficient of friction to grip materials. Therefore, a gripper feed makes it possible to feeding materials with different shapes and also soft materials. It will not create pressure scars or flaws on materials, feeds in fine increments if desired and can feed at super-high speed. It can also be used as a secondary processing feed. Various types of gripper feeders are available to match your feeding conditions. VG50 Various types of models are available to match your feeding conditions. Available feed up to 3,0 ultra fast.(vg15h) Combination of the gripper and the clamper is suitable for secondary processing and Materials with different shapes. Optional Gripper & Clamper Variable position type Compatible models VG25/25T, 50/50T, 75/75T VG100Special order VG120WStandard equipments Wide with type Compatible models VG25/25T, 50/50T, 75/75TVG100Special order Wire material type Compatible models All models Major Features: 30 Applicable Material Shapes: Lineup VG25, VG50, VG75, VG100 VG25T, VG50T, VG75T, VG100T Adjust the material thickness using a dial VG15HVG20H High-speed type VG120WWide width type Specifications VG25(T) VG50(T) VG75(T) VG100(T) VG15H VG20H VG120W Feed Length () Material Width , , , , , ,200 02,400 1,200 1, ,0 1, Feed Angle deg Repeat Accuracy ±0.035 ±

It was developed from the results and experience we have established to improve work safety and operate at high speed.

7 VGX series ew type grip feed with adjustable release timing using a handle. To make adjustments without tools, to make fine adjustments during operation, to supply material at creep speeds, the new cam-driven grip feed is exactly what you want. It was developed from the results and experience we have established to improve work safety and operate at high speed. In addition to the excellent features (high-speed, high-precision feeding, and hard to scarred materials) of the VG series, this series lets you adjust for material thickness, feed length, and release timing without needing any tools. Also, fine adjustments can be made during operation. These adjustments can be made with handles (or pushbuttons on the VGX350), and the current settings are displayed by mechanical counters, so that adjustment is truly easy. A grip parameter system is used to adjust the material thickness and gripping force, which means that parameter adjustments can be done simply and precisely, compared with existing models. By improving the usability of the VG series, the VGX series are complete, high-functionality products that can handle a variety of material feed conditions. They have the features and advantages listed below. Improved adjustment functions (added adjustment functions that use handles to set material thickness and the release position) Improved applicability for different material shapes and secondary processing of materials. When the material thickness setting is changed, the upper material guide does not need to be adjusted. By employing a gate-shaped gripping clamp arm, the material gripping force is improved and the feeding capacity is improved. VGX Major Features: 2000 Lineup 90 Applicable Material Shapes: VGX30, VGX, VGX100, VGX Specifications VGX30 VGX VGX100 VGX350 Feed Length () Material Width ,700 1,700 1,700 5,000 2,000 1,500 1, Feed Angle deg 156 Repeat Accuracy ±

V series Cam type roller feed for high-speed and high-precision. This is a high-performance cam type variable roller feed that uses fan-shaped roller segment and four cams.

This feed employs unique and new technologies such as a roller drive on both edges, a parallel level adjustment function between the roller and the clamper, and an absolute digital counter

Excellent reliability by cam drive. With the adjustment of the parallelism of the roll and the clamper. Ideal for punching the motor core, connector, lead frame.

8 V series Cam type roller feed for high-speed and high-precision. This is a high-performance cam type variable roller feed that uses fan-shaped roller segment and four cams. Its feed precision, good operability and workability are widely respected. This feed employs unique and new technologies such as a roller drive on both edges, a parallel level adjustment function between the roller and the clamper, and an absolute digital counter that displays the feed length precisely. Even though more than 30 years have passed since this model was developed, it is still in wide use with presses around the world. Excellent reliability by cam drive. With the adjustment of the parallelism of the roll and the clamper. Ideal for punching the motor core, connector, lead frame. This is extensive experience and most established model. V76 Major Features: Applicable Material Shapes: Lineup V76 V127W, V230WWide width type Specifications V76 V127W V230W Feed Length () Material Width , ,000 1,00030,000 1,500 1, Feed Angle deg 180 Repeat Accuracy ±0.03 ± ,300

VSC/VLC series Producing the ideal material loop. Sankyo developed the C loop controller in order to create the ideal loop shapes required by the feeding device, using servo technology.

the VLC has excellent handling characteristics in that it does not scratch, kink or dent material and can improve both quality and productivity.

Feed conditions are set by full-color touch screen. Integrating a leveler function that corrects the rolling habits of a material.

9 VSC/VLC series Producing the ideal material loop. Sankyo developed the C loop controller in order to create the ideal loop shapes required by the feeding device, using servo technology. This VLC sets up optimum feeding by forming ideal loops in the space allowed, taking advantage of the spring characteristics of materials and stabilizing the loop using a sensor and servo control.the VLC has excellent handling characteristics in that it does not scratch, kink or dent material and can improve both quality and productivity. VLC50 Employ the high-resolution high-torque servo motor drive. To eliminate the bending of the material near the entrance loop. Possible to supply-eject the material at creep speed. Feed conditions are set by full-color touch screen. Integrating a leveler function that corrects the rolling habits of a material. VSC150 VSC series Major Features: VLC series Major Features: Applicable Material Shapes: Applicable Material Shapes: Lineup VSC70, VSC150, VSC400 Lineup VLC50, VLC150, VLC400 VSC specifications VLC specifications VSC70 VSC150 VSC400 VLC50 VLC150 VLC400 Feed Length () Feed Length () Max. Material Width Max. Material Width , ,500 1,500 3,000 3,000 3,000 3,000 3,000 3, ,

VUC series Offers high-speed, good follow-up control, and stable material feeding. Our original loop controller is suitable for high-speed feed lines.

10 VUC series Offers high-speed, good follow-up control, and stable material feeding. Our original loop controller is suitable for high-speed feed lines. This uncoiler was designed to create a stable material feed for this loop controller. It works at high speed and has good follow-up control. The rotating section that winds and unwinds coils of material is driven by a servomotor, so that the feeder supplies the correct amount of material to match the press rotation speed in real time. Also, by installing a movable arm in contact with the outer surface of the coil, the radius can be determined and therefore the amount of material left can be controlled, offering remarkable stability while feeding. VUC400 Servo feeder VS series Uncoiler VUC series C loop controller VSC series Applicable Material Shapes: Lineup VUC400 Specifications coil inner/outer dia Material Width VUC , ,000

Drive units V.S.D. (Variax Servo Drive system) The servo drive system is excellent for synchronized performance.

In order to achieve compliance with the start/stop characteristics of a press, our proprietary, newly-developed controller has integrated into the system to offer excellent synchronized performance.

(Self-Compensating Tensioning drives) This simple drive system stays synchronized with the crankshaft even if the pass line is changed. The S.C.T. drive is an input drive system.

Since it consists of a parallel crank mechanism, the synchronization between the crankshaft and feed unit input axis never changes, even when their relative positions change.

11 Drive units V.S.D. (Variax Servo Drive system) The servo drive system is excellent for synchronized performance. The VSD (Variax Servo Drive) was developed specifically to drive cam feed units with servomotors. In order to achieve compliance with the start/stop characteristics of a press, our proprietary, newly-developed controller has integrated into the system to offer excellent synchronized performance. And, since the feed timing and indexing angle can be easily changed, it is being installed on more and more Variax products. Installed the VSD on a VGX series model. S.C.T. (Self-Compensating Tensioning drives) This simple drive system stays synchronized with the crankshaft even if the pass line is changed. The S.C.T. drive is an input drive system. It was developed to reduce the work involved in installing or adjusting a drive used as an input for Variax products synchronized with the motion of the press crankshaft. Since it consists of a parallel crank mechanism, the synchronization between the crankshaft and feed unit input axis never changes, even when their relative positions change. Since the feed unit slides up and down when aligning the feed path height, the rotation timing with the press does not change and the synchronization can be maintained. Related products VGT Twin gripper feed Optimum for feeding wide materials This is a breakthrough twin gripper feed model. By holding wide materials securely with two grippers, one on each edge, this feeder can be just as precise as our other models. Using this method, the feed length, material thickness, and gripping force can be adjusted independently so that a precision straight feed can be achieved, which is simply not possible with a conventional roller driving system. The level of orthogonal feeding, relative to the metal die, can be improved dramatically. Indexing unit for rotary lamination process This is Cam Index-drive for rotary lamination motor core. It has V.S.D. for driving system. V.S.D has highly synchronized performance and providing simplify synchronization with press system. Cam - Servo Motor hybrid system provide high speed and high accuracy performance and easy operation. Furthermore, the skew motion model is also available.

12 SAKYO CHIA TRADIG CO., LTD. HAGZHOU SAKYO MACHIERY CO., LTD. ITALY THAILAD SIGAPORE RODAX VIETAM CO., LTD. SAKYO WORKSTHAILADCO., LTD. SAKYO MIYAGI SEISAKUSHO CO. SAKYO SEISAKUSHO CO. SAKYO SHIZUOKA SEISAKUSHO CO. KOREA TAIWA HEAD OFFICE OFFICE FACTORY AGET SAKYO AMERICA IC. Group Company SAKYO AMERICA IC State Route 47 Sidney, Ohio, U.S.A. PHOE+1-(0) FAX+1-(0) SAKYO CHIA TRADIG CO., LTD. [SHAGHAI HEAD OFFICE] Room 1103, Block B, o.391 Guiping Road, Shanghai China PHOE+86-(0) FAX+86-(0) [SHEZHE BRACH OFFICE] Unit13B, 13/F., TowerC, EO-Building, o.09 Shennan Avenue, Futian District, Shenzhen China PHOE:+86-(0) FAX:+86-(0) [TIAJI BRACH OFFICE] Room 2706, Jinhuang Building, o.20 anjing Road, HeXi District Tianjin China PHOE:+86-(0) FAX:+86-(0) [GUAGZHOU BRACH OFFICE] Room 913, Xing Pu buliding, o.12 Guan Hong Road, Guangzhou Economic Development Zone,Guangzhou China PHOE+86-(0) FAX+86-(0) HAGZHOU SAKYO MACHIERY CO., LTD. o.2518 Jiang Dong 2 Road, Hangzhou Jiang Dong Industrial Park, XiaoshanZone, Hangzhou, Zhejiang, China PHOE+86-(0) FAX+86-(0) RODAX VIETAM CO., LTD. Plot o. M1, Thang Long Industrial Park II Di Su, My Hao, Hung Yen, Viet am PHOE:+84-(0) FAX:+84-(0) SAKYO WORKS (THAILAD) CO., LTD. 9/31 Moo 5, Phaholyotin Road, Klongnueng, Klong Luang, Patumthani Thailand PHOE:+66-(0) FAX:+66-(0) MonFri AM8:3012:00 PM13:0017:30 UTC + 09:00 (JST) Except public holidays and company holidays Global Office Tabatashinmachi, Kita-ku, Tokyo, Japan PHOE.+81-(0) FAX. +81-(0) MAIL. overseas@sankyo-seisakusho.co.jp URL.

Variax Product Guide

Variax Product Guide GRIPPER FEEDS ROLL FEEDS SERVO FEEDS LOOP CONTROLLERS UNCOILER DRIVE SYSTEMS Outline VARIAX is a generic name for high performance, high-speed press feeds and related products and