Tools for Printed Wiring Board Drill Bit / Router Bit / End Mill
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- ゆうりゅう みおか
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1 Tools for Printed Wiring Board Drill Bit / Router Bit / End Mill
2 INDEX Grade Micro-Grain Carbide FW06/FW07/FW08 High reliability and Long tool life material 2 Drill Bit Slim Shank Drill SSD Series 2mm shank drill 2mm shank For high speed spindle machine 3 Slim Shank Drill (Reverse Shank Drill) SSD Reverse shank Series 2mm shank drill (Reverse shank drill) 2mm shank For high speed spindle machine large dia Shank Micro Drill KSD Series Original design for micro drill shank For high speed spindle machine 5 Micro Drill KT Series micro drill 5 Under Cut Drill UD01 Series For multi layer board 6 SD Series For general board 7 (Reverse Shank Drill) SD Reverse shank Series For general layer board (Reverse shank drill) 8 Slot Drill ND Series slot drill 9 Drill for Thin Aluminum Board BTD Series For thin aluminum board 9 Recommended Drilling Conditions 10 Router Bit Diamondcut Router Bit DR01 Series For general contouring 12 Diamondcut Router Bit DR Series For general contouring 12 Chip-Breaker Router Bit CR Series For general contouring 13 High Precision Router AR Series For accurate contouring and slitting 13 Recommended Cutting Conditions 14 End Mill Up Draft 2-Flute End Mill RBE Series For slittingspot facing up cut 15 Left Helix 2-Flute End Mill LBE Series For slittingspot facing down cut 15 Up Draft 3-Flute End Mill RCE Series For slittingspot facing up cut 16 Up Draft Highrake 2-Flute End Mill HRE Series For best surface finish Highrake end mill up draft 2-flute 16 Recommended Cutting Conditions 16 Repointing Kyocera Repointing System 17 Technical Information Terminology 18 1
3 Carbide Grade Micro-Grain Carbide FW08 powder FW06/FW07/FW08 High reliability and long tool life material Micro-Grain Carbide material s Kyocera s micro-grain carbide material consists of equal sized crystal substances retaining high reliability. High performance and reliability are realized through appropriate material design and strictly controlled production processes. FW06 has good wear-resistance and the micro grain carbide alloy is difficult to bent. Especially in sizes above 0.4mm, the material shows optimal performance. FW07 promotes further miniaturization of micro grain and shows good wear-resistance and breakage-resistance, especially in the 0.2mm to 0.4mm size range. FW08 micro grain carbide alloy features anti-wear and breakage with high balance. Advantages FW06 FW07 FW08 Co (%) Specific gravity Hardness (HRA) Transverse Strength (GPa) Grain size (μm SEM image 2
4 Drill Bit Slim Shank Drill SSD Series For high speed spindle machine 2mm shank For high speed spindle machine Straight drill Under cut Under Cut Std. Check Availability Unmarked: special order only SSD050 SSD SSD075 SSD SSD SSD SSD SSD085 SSD SSD SSD SSD105- SSD SSD-2.2 SSD-2.4 SSD SSD SSD SSD SSD SSD25 SSD SSD SSD SSD 3
5 Drill Bit Slim Shank Drill (Reverse Shank Drill) SSD Reverse shank Series For high speed spindle machine large dia. 2mm shank drill (Reverce shank) For high speed spindle machine Straight drill Std SSD SSD SSD SSD SSD SSD SSD SSD SSD SSD SSD SSD SSD SSD-410 4
6 Drill Bit KSD Series Shank Micro Drill For high speed spindle machine shank For high speed spindle machine Straight drill KSD105 KSD Std. Check Availability KSD11 KSD KSD KSD12 KSD KSD15 KSD Micro Drill KT Series For micro drill Superior precise hole location Good chip evacuation For micro drill Straight drill Under cut Under Cut High rigidity design flute shape Strong and superior breakage resistance KT10 KTH12 KTH15 KT KT-4.0 KT25 KT Series Std. Check Availability Conventional 5
7 Drill Bit UD01 Series Under Cut Drill For multi layer board Superior hole location and holl wall quality (good chip evacuation) General type of small holing to multi layer board Under cut Under Cut UD0115 UD UD0-3.8 UD0 UD0125 UD UD0 UD0L UD01 UD01L UD01L UD01L UD0L UD0155L UD0160 UD0 UD0170 UD0175 UD0180 UD0185 UD0190 UD0195 UD UD UD UD UD01- UD UD01- UD01-1 UD01-1 UD01-1 UD UD UD UD01- UD UD UD UD UD UD UD01-0 UD01-5 UD UD UD01-2 UD UD01-2 UD01-2 UD01-2 UD01-2 UD UD UD UD UD UD UD UD UD UD UD01-0 UD01-5 UD UD Std. Check Availability *UD series has been switched to UD01 series. 6
8 Drill Bit SD50 SD55 SD60 SD65 SD70 SD75 SD80 SD85 SD90 SD95 SD-100 SD-105 SD-110 SD-115 SD- SD-125 SD- SD-1 SD-1 SD-1 SD- SD-155 SD-160 SD- SD-170 SD-175 SD-180 SD SD-190 SD-195 SD-0 SD-5 SD-210 SD-215 SD-2 SD-225 SD-2 SD-2 SD-2 SD-2 SD-250 SD-255 SD-260 SD-265 SD-270 SD-275 SD-280 SD-285 SD-290 SD-295 SD-0 SD-5 SD-310 SD-315 SD-3 SD Std. SD Series For general board Superior balance of precise hole location and wall hole quality Straight drill (By 0.05mm) General type board 7
9 Drill Bit (Reverse Shank Drill) For general layer board (Reverse shank drill) Reverse shank type brazed with flute portion and shark For general layer board (Reverse shank drill) SD-3 SD-325 SD-0 SD-3 SD-3 SD-3 SD-0 SD-5 SD-360 SD-365 SD-370 SD-375 SD-0 SD-5 SD-390 SD-395 SD-0 SD-5 SD-410 SD-415 SD-0 SD-5 SD-4 SD-4 SD-4 SD-4 SD-0 SD-5 SD-460 SD-465 SD-470 SD-475 SD SD-485 SD-490 SD-495 SD-500 SD-505 SD-510 SD-515 SD-5 SD-525 SD-5 SD-5 SD-5 SD-5 SD-550 SD-555 SD-560 SD-565 SD-570 SD-575 SD-580 SD-585 SD-590 SD-595 SD-600 SD-605 SD-610 SD-615 SD-6 SD-625 SD-6 SD-6 SD-6 SD-6 SD Std. Straight drill (By 0.05mm) SD Series Reverse shank 8
10 Drill Bit Slot Drill ND Series For slot drill High rigidity minimize hole wandering Slot drill Straight drill Std. Unmarked: special order only NDS NDS ND50S ND55S ND60S ND65S ND65 ND70S ND70 ND75 ND80 ND85 ND90 ND95 ND-100 ND-105 ND ND-115 ND- ND-125 ND- ND-1 ND-1 ND-1 ND- ND-155 ND-160 ND- ND-170 ND-175 ND-180 ND-185 ND-190 Drill for Thin Aluminum Board BTD Series For thin aluminum board Superior chip evacuation restraining burrs and suitable for thin aluminum board application For thin aluminum board Straight drill Std. Unmarked: special order only BTD13 BTD15 BTD18 BTD BTD22 BTD25 BTD31 9
11 Drill Bit Recommended Drilling Conditions For SSDKSD Series Diameter Spindle speed Infeed Rate Chip Load ,000 0, ,000 0, ,000 0, , , , , , , For KT Series Diameter Spindle speed Infeed Rate Chip Load ,000 0, ,000 0,000, ,000 0,000, ,000 0,000, ,000 0, Note) For KT type recommended cutting condition, please select high speed cutting condition as much as possible. Chip stuck will be cause of breakage or shorter tool life. Please use high performance dust collector. Feed rate for workpiece should be kept enough flute length. If enough length is not kept, then it could break the tool. It might the case that cutting condition figures are not applicable depending on machines, boards, thickness or stuck height
12 Drill Bit Recommended Drilling Conditions For UD01 Series0.. Diameter Spindle speed Infeed Rate Chip Load PCB stack height ,000 0, FR-468 Layers 4 Layers ,000 0, FR-468 Layers 2 Layers 3 Layers ,000 0, FR-468 Layers 2 Layers For SDUD01 Series Diameter Spindle speed Infeed Rate Chip Load stack height 80, , Layers, ,00080, Layers ,00070, ,00060, ,00055, ,00050, ,000,000,000, Layers ,000,000 25,000, ,000, ,00025, For ND Series Diameter Spindle speed Infeed Rate Chip Load stack height ,00070, Layers ,00070, ,00060,000,00050, Layers Note) Stack height of board is the guidance in case of machining FR-4 both seide, thickness 1.6mm. 11
13 Router Bit Diamondcut Router Bit DR01 Series For general contouring Flute Length Good chip evacuation Long tool life with specific grade carbide For general contouring Fish tail Std. Check Availability Unmarked: special order only DR0160 DR0180 DR0190 DR DR01-100L DR DR01-110L DR01- DR01-L DR01- DR01-L DR01-1 DR01-1L DR01- DR01-L DR DR01-160L DR DR DR DR01-0 DR DR01-2 DR01-2 DR01-2 DR DR01-0 DR Diamondcut Router Bit DR Series For general contouring Flute Length Long tool life by specific material For general contouring Fish tail DR-180 DR-0 DR-2 DR-0 DR-3175 *The DR series will be switched to DR01 Check Availability 12
14 Router Bit Chip-Breaker Router Bit CR Series For general contouring Superior cutting surface quality For general contouring Fish tail CR80 CR-100 CR-100L CR-110 CR- CR- CR-L CR-0 CR-0L Std. Check Availability High Precision Router AR Series For accurate contouring and slitting Flute Length High Precision tolerance Contouring and slitting which required high dimensional accuracy Fish tail AR60 AR70 AR80 AR-100 AR- AR-1 AR- AR-160 AR-180 AR-0 AR-2 AR-2 AR-250 Std. 13
15 Router Bit Recommended Cutting Conditions For DR01DR Series Diameter Spindle speed Infeed Rate Plunging speed Chip Load ,000 55,000 50,000 47,000,000,000,000 36,000 34,000 27,000 25,000 24,000 22,000, , For CR AR Series Diameter Spindle speed Infeed Rate Plunging speed Chip Load , ,000 47,000,000,000 36,000 34,000 27,000 25,000 24,000 22, Note) Recommended cutting condition list shows that maximum rotation speed is 60,000min -1. If your machine does not meet this speed, then reduce speed and feed ratio with same ratio. Chip stuck will be cause of breakage or shorter tool life. Please use high performance dust collector. Plunge to workpiece should be keeping enough flute length. If enough length is not kept, then it could break the tool. Depends on machine, board material, thickness or stack height, list figures can not be applicable. 14
16 End Mill Up Draft 2-Flute End Mill RBE Series For slittingspot facing (up cut) Flute Length Superior surface roughness of spot-faced bottom For slitting / spot facing (up cut) Square Std RBE RBE RBE50 RBE60 RBE70 RBE80 RBE RBE- RBE- RBE-160 RBE-0 RBE-2 RBE-250 RBE-0 RBE-3175 Left Helix 2-Flutes End Mill LBE Series For slittingspot facing (down cut) Flute Length Superior in preventing from chipping, burring and board instability Finish cut for board which can be easy chipping, lead lines Square LBE50 LBE60 LBE70 LBE80 LBE-100 LBE- LBE-0 Std. 15
17 End Mill Up Draft 3-Flute End Mill RCE Series For slittingspot facing (up cut) Improved cutting efficiency with three flute design For slitting / spot facing (up cut) Square Std RCE80 RCE-100 RCE RCE-0 RCE-0 Up Draft Highrake 2-Flute End Mill HRE Series For best surface finish Flute Length Sharp edge design and best surface finish For aramid board and aluminum board Fish tail HRE80 HRE-100 HRE-100L HRE- HRE-0 Std. Recommended Cutting Conditions For RBE / LBERCEHRE Series Diameter Spindle speed Infeed Rate Plunging speed Chip Load ,00060,000,00050,000 25,000,000,000,000 15,00025, , ,
18 Repointing Kyocera Repointing System Kyocera's fully automatic visionary repointing system is our own proprietary technology (Japan, US patented) that can revitalize used drills into high quality products. With 100% geometry measurement and automatic handling, it can realize repointing of micro drills which used to be difficult to acheive manually, thus reducing cost per hole. Japan Work will be completed without no human touch Pre-grinding measurement Automated work finish Picture processing Non contact ring set Grinding data process Non touch ring adjustment by optical sensor Margin locator CNC grinding Automated measurement Monitor measurement - Grinding control Database compile of monitor measurement result Robotic handling Drill repointing is possible for micro diameter size Conventional: Due to human error factors including lack of consistancy or necessary magnification, manual operation cannot acheive stable machining. Hundred percentage measurement, control and inspection by visionar machine Conventional: Inspector implements manual visual check after grinding. Drill supply robot Repointing station Robotic handling Conventional: Impossible to prevent breakage and chipping manually. Repointing station Stable grinding amount control by proprietary technology (minimum grinding μm set up possible) Conventional: It is difficult to maintain stable grinding with a manual grinding machine. Automatic non touch ring location adjustment Conventional: It is necessary to dismantle the rings before repointing and reinstall the rings after repointing or ring location adjustment. Picture processing monitor View of repointing machines Overview of repointing process Registration Grinding beginning Registration of user repointing specification. Decision of repointing specification Report for first delivery Type spec registration Repointing will be executed with registered spec afterwards. 17
19 Technical Information Terminology Flute Length Shank Diameter Body Length Overall Length Relief Diameter Web Thickness Chizel Angle Primary Face Angle Secondary Face Angle Flute Width Flute Diameter Chizel Edge Margin Margin Length Land Width Under Cut CAUTION Please be sure following things to keep your safety. The flute point for PCB is very sharp and degerous.(drill, router and endmill) Do not touch cutting flute directly. It might be injured. If you handle tools, please use protection grove. PCB tools use with very high rotation speed. There might be possibility of breakage during cutting. Please use protector goods like safety cover or grasses. Please do not use PCB tools for other purposes except PCB cutting. It might be injury by breakage of tools or tool which are biting workpiece. Grinding dust might be spread out in case of repointing PCB tools. There might be the case of breathing grinding dust or dust might be in the eye. Please use dust collector or protecting grass, masks when repointing. 18
20 IS09001 JMI036 CAT/1T0912SKU
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