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105-8315 114-5 Tel. 03-3435-6862 Fax. 03-3435-2023 650-8680 11-3 Tel. 078-360-8605 Fax. 078-360-8609 651-2239 234 Tel. 078-991-1133 Fax. 078-991-3186 812-0011 14-1 9F Tel. 092-432-9561 Fax.

1 Tel Fax Tel Fax Tel Fax F Tel Fax Tel Fax Tel Fax Tel Fax Kawasaki Hydraulic Deck Machinery Precision Machinery Company Tokyo Head Office Kaigan, Minato-ku, Tokyo , Japan Phone Fax Kobe Head Office Kobe Crystal Tower, 1-3 Higashikawasaki-cho 1-chome, Chuo-ku, Kobe , Japan Phone Fax Nishi-kobe Works 234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe , Japan Phone Fax OVERSEAS SUBSIDIARIES Kawasaki Precision Machinery (UK) Ltd. Ernesettle Lane, Ernesettle, Plymouth, Devon, PL5 2SA United Kingdom Phone Fax Kawasaki Precision Machinery (U.S.A.), Inc Broadmoor Avenue S.E. Grand Rapids, Michigan 49512, U.S.A. Phone Fax Kawasaki Precision Machinery (Suzhou) Ltd. 668 JianLin Rd, New District, Suzhou, China Phone Fax Kawasaki Precision Machinery Trading (Shanghai) Co., Ltd. 17th Floor (Room 1701), The Headquarters Building, No168, XiZang Road (M), Huangpu District, Shanghai, , China Phone Fax Kawasaki Chunhui Precision Machinery (Zhejiang) Ltd. No.200 Yasha Road Shangyu Economic Development Zone, Shansyu, Zhejiang, , China Phone Fax Flutek, Ltd. 98 GIL 6, Gongdan-Ro, Seongsan-Ku, Changwon-Si, Kyungnam, , Korea Phone Fax Wipro Kawasaki Precision Machinery Private Limited No. 15, Sy. No. 35 & 37, Kumbalgodu Industrial Area, Kumbalgodu Village, Kengeri Hobli, Bangalore, ,India Materials and specifications are subject to change without manufacturer's obligation. Cat. No. KPM1700 Feb. '17 S Printed in Japan

2 SAFETY PRES Before you use the product, you MUST read the operation or operators manual and MUST fully understand how to use the product. To use the product safely, you MUST carefully read all Warnings and Cautions in this manual. You MUST also observe the related regulations and rules regarding safety. DANGER WARNING Cautions related to operation Use the safety equipment to avoid the injury when you operate the product. Pay enough attention on handling method to avoid pinching hands or back problems that may be caused by heavy weight of the product or handling posture. Do not step on the product, hit it, drop it or give strong outside force to it, as one of these actions may cause the failure of work, damage or oil leakage. If it is necessary by all means to step on the product, pay enough attention to your safety and be careful not to damage the product. Wipe the oil on the product or floor off completely, as the oil creates slippery conditions that may result in dropping the product or injuring. Never operate the product after you have alcoholic drink or drug. Warnings and Cautions related to installation and removal of the product Turn off the power before starting wiring or other works related to the electric power, otherwise you may be stuck by an electric shock. Make it sure that the power of the hydraulic power unit is turned off and that the electric motor or engine has completely stopped before starting installation or removal. You must also check the system pressure has dropped to zero. Clean the threads and mounting surface completely, otherwise you may experience damages or oil leakage caused by insufficient tightening torque or broken seal. Use the specified bolts and keep the specified tightening torque when you install the product. Usage of unauthorized bolts, lack of torque or excess of torque may create problems such as failure of work, damage and oil leakage. Warnings and Cautions for operation DANGER WARNING WARNING Installation, removal, plumbing, and wiring must be done by the certified person. CERTIFIED PERSON : a person who has enough knowledge like a person who is trained by Kawasaki s hydraulic school. Never use the product not equipped with anti-explosion protection in the circumstances of possible explosion or combustion. Never remove the protection cover over the rotating part such as motor shaft and pump shaft to avoid injuries caused by being rolled fingers or cloths in. Stop the operation immediately if you find something wrong such as unusual noise, oil leakage or smoke, and fix it properly. If you continue operating, you may encounter damage, fire or injury. Use the product under the specification mentioned in the drawings and specification sheet. Keep your body off the product during the operations as it may become hot and burn your body. Use the proper hydraulic oil, and maintain the contamination in the recommended level, otherwise it may not work or be damaged. Cautions related to maintenance Make it sure that plumbing and wiring are correct and all the connection is tightened correctly before you start operating, especially if it is the first run. Never modify the product without approval of Kawasaki. Do not disassemble and assemble without approval by Kawasaki. It may cause troubles and failure, or it may not work as specified. If it is necessary by all means to disassemble and assemble, it must be done by an authorized person. Keep the product from dust and rust by paying attention to the surrounding temperature and humidity when you transport or store the product. Replacing the seals may be required if you use the product after long time storage. We supply Deck Machinery in advance of the times with reliable technology ,000 Ninety years have passed since Kawasaki Heavy Industries Ltd. began to manufacture hydraulic pump for Steering Gear in Our technology has developed in seas of the world.and in the past five decades, we have concentrated all our expertise on rationalization of cargo handling and mooring operations supplying over 7,000 ships with our deck machinery, and we receive high evaluation from domestic and foreign shipbuilding and shipping industries.we, Kasawaki as hydraulic expert, will meet all needs by quiet and high-pressure technology. 1 2

Windlass Mooring Winch Standard Specifications anchor chain dia. (mm) 40, 42 44 48 50 60 62 73 76 81 84 95 97 1. JIS-F6714 2.

3 Windlass Mooring Winch Standard Specifications anchor chain dia. (mm) 40, JIS-F :2 44 :3 rated load rated speed 68, Note 1. Manufactured in accordance with JIS F Chain grade 40, 42 : grade 2 44 : grade 3 rated load of mooring winch (kn) Standard Specifications nominal size rated load rated speed JIS-F light line speed (m/min) reference capacity (rope dia. rope length) (mm m) Note 1. Manufactured in accordance with JIS F The figures refer to the first layer on the drum. 3. Automatic tension controlling mooring winches (auto-tension mooring winches) are also available upon request. 3 4

Basic System (Series circuit) Standard Specifications rated load rated speed 49 30 49 37 49 44 73.5 30 73.

4 Cargo Winch 3 Kawasaki Hydraulic Deck Machinery 3 Popular Systems Advanced Series Single Main System (Parallel circuit) Drain-line-less system is available. Basic System (Series circuit) Standard Specifications rated load rated speed lightline speed (m/min) rated point reference capacity (rope dia. rope length) (mm m) , , , , 25 2 Silent System Series circuit Rotary valve 5 6

5 KCB KWV (Series K3VL circuit)k3vl 3 HMKC HMJC HMKB KCB KWV K3VL 1 K3VL K3VL Features Main hydraulic equipment Pump Motor Valve System outline Quiet operation Advanced Series Single Main System (Parallel circuit) Kawasaki K3VL series pump (variable displacement axial piston pump) +pressure constant control regulator HMKC/HMJC motor (variable displacement, radial piston type) HMKB motor (fixed displacement, radial piston type) KCB counterbalance valve KWV control valve (meter-in pressure compensation type) The power station with several K3VL series pumps in one place enables to simultaneously drive a plural number of actuators. Relying on our unique system, this power station enables to supply only the amount of pressured oil necessary for simultaneous operation. Winches are connected in parallel to the main line. Speed Flow rate Pump discharge Speed Pressure Flow rate Load Basic System (Series circuit) Kawasaki K3VL series pump (variable displacement axial piston pump) +horsepower constant control regulator KCB counterbalance valve KWV control valve (bleed-off type) The combination of variable displacement K3VL series pump and variable displacement motors which allows stepless control of displacement helps maintain constant horsepower characteristics (speed x load = constant); winches are connected in series. Load Pressure K3VL series pump has good noise reduction features including our exclusively developed silencer. Kawasaki Screw Pump (fixed displacement, 3-axial screw type) The combination of a fixed displacement pump and variable displacement motors which allows stepless control of displacement helps maintain constant horsepower characteristics (speed x load = constant); winches are connected in series. Speed Flow rate Silent System Load Pressure Employing the screw pump, the noise level is far below that of the noise reduction type using a piston pump. :27.5MPa :MPa Compact equipment components All equipment components are small and light on account of the high-pressure system. (max. rated pressure: 27.5 MPa) All equipment components are small and light on account of the high-pressure system. (max. rated pressure: MPa) Control Two types of control valves are available. One is a directly-coupled type to the motor and the other is a stand type. The control stand can be installed anywhere, making remote control of the winches easier. 1 Smooth speed control Simply by operating the control stand lever, stepless control is possible over a wide range of speed, from inching to full speed, with a minimum effort. Safety Even in case an accident, such as power failure or damage to piping, while being lifted, the load can safely be retained thanks to the counter balance valve directly coupled to the motor (pipeless type). 1 Wide range of hydraulic pressure source Applicable ships Hydraulic pressure can be supplied to the devices for the hatch covers or to be ramp-way winch by branching from the main line. Mainly medium/large vessels Vessels with auto-tension mooring winches Vessels with one power pack station Hydraulic pressure can be supplied to the devices for the hatch covers or to be ramp-way winch by switching the circuit from the main line. Mainly small/medium vessels Mainly small/medium vessels Vessels equipped with cargo winches Vessels for which low noise is especially required 7 8

Advanced Series Single Main System (Parallel circuit) Basic System (Series circuit) 1 The pump unit in one place can drive a plural number of actuators of different types and capacities, all

Being easy to operate and maintain, and small and quiet, this system has steadily built up a loyal following among our many clients, receiving high reputations from shipyards and ship owners domestic

6 Advanced Series Single Main System (Parallel circuit) Basic System (Series circuit) 1 The pump unit in one place can drive a plural number of actuators of different types and capacities, all simultaneously while avoiding mutual interference. Being easy to operate and maintain, and small and quiet, this system has steadily built up a loyal following among our many clients, receiving high reputations from shipyards and ship owners domestic and overseas. 2 As the forerunner of today's high-pressure deck machinery, the Basic System has been delivered to numerous ships since its development in The pumps are installed at the bow and stern, each pump unit drives actuators piped in series. The horsepower constant control of pumps and motors achieves high-efficient hydraulic deck machinery. Drain-line-less system is available. Examples of Actual Applications (185,000 DWT motor bulk carrier) Examples of Actual Applications (80,000 m 3 motor LPG carrier) 185,000DWT RO/RO Examples of Actual Applications (185,000 DWT motor bulk carrier) Here is an example of the Single Main System in use on a bulk carrier. The pump is installed at the stern, driving the windlasses at the bow and all the mooring winches. The piping is simple, making installation and maintenance incredibly easy. The Single Main System has been applied to a broad range of applications on tankers, container ships, RO/RO vessels and other such commercial ships. 80,000m 3 LPG LPG 2 Examples of Actual Applications (80,000 m 3 motor LPG carrier) Here is an example of the Basic System in use on LPG carrier. The pumps are installed at the bow and stern. Each pump drives the windlasses and mooring winches at the same side. The Basic System has been applied to ships equipping the power station in two places. General Arrangement Main pressure line General Arrangement Mooring winch Main pressure line Mooring winch Windlass Windlass 9 10

Advanced Series Advanced Series Pump Unit Silent System Silent System Pump Unit (for series circuit only) K3VG K3VL The Advanced Series Pump Unit that realized high-pressure and low-noise hydraulic

It keep trustiness and became light in weight and easy to maintenance.

The B4 Screw Pump creates far less pulsation in discharge pressure and less casing vibration, keeping the hull and piping vibration/noise low.

7 Advanced Series Advanced Series Pump Unit Silent System Silent System Pump Unit (for series circuit only) K3VG K3VL The Advanced Series Pump Unit that realized high-pressure and low-noise hydraulic deck machinery by our expertise in hydraulic system and manufacturing in many years is changed from K3VG series pump to K3VL series pump. It keep trustiness and became light in weight and easy to maintenance. B4 MPa The B4 Screw Pump is used as the hydraulic source based on its ample record of proven performance as a low-noise hydraulic pump. The B4 Screw Pump creates far less pulsation in discharge pressure and less casing vibration, keeping the hull and piping vibration/noise low. In addition, the B4 Screw Pump achieved higher discharge pressure ( MPa). So the Silent System can be expand applications to medium commercial ships. The hydraulic circuit of the Silent System is the same series circuit as used in the Basic System. Oil tank Screw pump Electric motor Hydraulic pump Electric motor Oil tank Standard Specifications Standard Specifications type of pump unit set 1,750rpm max. delivery (at 1,750rpm) (L/min) max. working pressure (MPa) 1 reference electric motor (one pump) (kw) type of pump unit set 1,750rpm 2MPa max. delivery (at 1,750rpm, 2MPa) (L/min) max. working pressure (MPa) 1 reference electric motor (one pump) (cont./40%ed kw) at 20MPa K3VL B K3VL B K3VL B B B

8 Global Sales & Service Network Tel Fax Tel Fax Tel Fax F Tel Fax Tel Fax Tel Fax Tel Fax Tel Fax Tel Fax Tel Fax Tel FAX Tel Fax Tel Fax Tel Fax YB Tel Fax Tel Fax Tel Fax Tokyo Head Office , Kaigan, Minato-ku, Tokyo , Japan Phone: Fax: Kobe Head Office Kobe Crystal Tower, 1-3, Higashikawasaki-cho 1-chome, Chuo-ku, Kobe, , Japan Phone: Fax: Nishi-kobe Works 234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe , Japan Phone: Fax: Overseas Offices Beijing Office Room No.2602, China World Tower 1, China World Trade Center, No.1 Jian Guo Men Wai Avenue, Beijing , People's Republic of China Phone: Fax: Taipei Office 15th Floor, Fu-Key Bldg., 99 Jen-Ai Road Section 2, Taipei, Taiwan Phone: Fax: Delhi Office 5th Floor, Meridien Commercial Tower, 8 Windsor Place, Janpath, New Delhi, , India Phone: Fax: Moscow Office Office 432 4th FloorEntrance 6, Krasnopresnenskaya nab. 12, , Moscow, Russian Federation Phone: Fax: Overseas Subsidiaries Kawasaki Precision Machinery (UK) Ltd. Ernesettle Lane, Ernesettle, Plymouth, Devon, PL5 2SA United Kingdom Phone Fax Kawasaki Precision Machinery (U.S.A.), Inc Broadmoor Avenue S.E. Grand Rapids, Michigan 49512, U.S.A. Phone Fax Kawasaki Precision Machinery (Suzhou) Ltd. 668 JianLin Rd, New District, Suzhou, China Phone Fax Kawasaki Precision Machinery Trading (Shanghai) Co., Ltd. 17th Floor (Room 1701), The Headquarters Building, No168, XiZang Road (M), Huangpu District, Shanghai, , China Phone Fax Kawasaki Chunhui Precision Machinery (Zhejiang) Ltd. No.200 Yasha Road Shangyu Economic Development Zone, Shansyu, Zhejiang, , China Phone Fax Flutek, Ltd. 98 GIL 6, Gongdan-Ro, Seongsan-Ku, Changwon-Si, Kyungnam, , Korea Phone Fax Wipro Kawasaki Precision Machinery Private Limited No. 15, Sy. No. 35 & 37, Kumbalgodu Industrial Area, Kumbalgodu Village, Kengeri Hobli, Bangalore, , India Service Agents Authorized Service Agents IHI Marine B.V. (IMBV) 2905 Ax Capelleaan Den Ijssel The Netherlands Phone: Fax: Dalian Wanfang Marine Technology Co., Ltd. No.40 Aixian Street, Qixianling, Dalian High-tech Industrial Zone, China P.C.: Phone: Fax: IHI Marine Engineering (s) Pte Ltd (IMES) 27 Tanjong Kling Road, Soad, Singapore Phone: Fax: IHI Marine Co., Ltd. (Nico International Dubai) P.O. Box 12068, Dubai, United Arab Emirates Phone: IHI Marine Co., Ltd. (Metalock Brasil) Rua Visconde do Rio Branco, 20/ , Santos SP, Brazil Phone: Technical Assistance & Advice to KPM Far East Marine Service Market Street Houston, TEXAS Phone: Fax: Taknas Marine Engineering G.m.b.H. Oberhaten Str Hamburg Germany Phone: Fax:

deckmachinery_cover

deckmachinery_cover 105-8315 114-5 Tel. 03-3435-6862 Fax. 03-3435-2023 650-8680 11-3 Tel. 078-360-8605 Fax. 078-360-8609 651-2239 234 Tel. 078-991-1133 Fax. 078-991-3186 812-0011 14-19F Tel. 092-432-9561 Fax. 092-432-9566