W522.indd

Size: px

Start display at page:

Download "W522.indd"

しょうこそめや
4 years ago
Views:

1 W522 2-Needle flatbed double chainstitch machines Parts Catalog

2 INTRODUCTION This parts catalog covers the W522 series machine manufactured in July, 200. The components of W522 series are arranged according to the mechanism on pages 2-3. The illustrations are on left pages and the part numbers on right pages. The illustrated part and its part number are assigned the same reference number. "XXXXXX" indicates gauge part numbers which vary depending on subclasses. Please refer to the gauge part list (pages ). The index of part numbers are listed at the back of this book for quick reference. To place an order for any part, please specify the part number. Note that the contents of this book are subject to change for improvement without prior notice. (Models inserted) W522 Series W522A-01F W522-0A,0B

3 TABLE OF CONTENTS page 2 3 (1) 5 (2) (1) (2) (1) (2) 3 35 HR MACHINE BED FRAME 2 3 COVER(1) 5 COVER(2) 6 7 CRANKSHAFT MECHANISM 8 9 ARM SHAFT MECHANISM NEEDLE BAR MECHANISM NEEDLE GUARD MECHANISM 1 15 LOOPER MECHANISM FEED MECHANISM(1) FEED MECHANISM(2) PRESSER FOOT MECHANISM SPREADER MECHANISM 2 25 THREAD TENSION MECHANISM NEEDLE SPREADER THREAD HANDLING LOOPER THREAD HANDLING LUBRICATION MECHANISM(1) LUBRICATION MECHANISM(2) 3 35 HR DEVICE, BINDER THREAD STAND SEMI-SUBMERGED INSTLLATION PARTS 0 1 SPECIFIC PARTS W522-0(LR10) 2 3 GAUGE PARTS LIST PARTS NUMBER INDEX 5 6

4 W522A-01 Except W522A

5 MACHINE BED FRAME REF.NO. PART NO. DESCRIPTION QT SHOULDER PIN OIL LEVEL GAUGE PLUG PLUG PLUG PLUG RETAINING RING FILTER COVER A0 SCREW MARK PIN PIN PIN A0 SCREW WASHER SCREW A30670 CAUTION LABEL A30690 CAUTION LABEL A30710 EARTH LABEL A30720 LABEL TOP COVER (RIGHT) BOLT GASKET A0 TOP COVER PLATE (LEFT) GASKET BOLT

6 W W522A

7 (1) COVER(1) REF.NO. PART NO. DESCRIPTION QT FTD0 ARM COVER (LEFT) SCREW O RING A0 SCREW WASHER PD1 ARM COVER (TOP) PLUG OIL SIGHT WINDOW O RING A0 SCREW A0 NEEDLE BAR GUARD A0 SCREW THREAD TAKE-UP GUARD ASSY THREAD TAKE-UP GUARD FINGER GUARD SCREW WASHER BRACKET SCREW WASHER SCREW TD0 LOOPER THREAD GUIDE COVER A0 SCREW TB0 PULLEY COVER SCREW SCREW PD2 FRONT COVER ASSY SCREW PIN SPRING SCREW BPD2 FRONT COVER ASSY FLAT SPRING A0 SCREW A0 SCREW RUBBER CUSHION WASHER SCREW A31261 LABEL 1

8 W522A

9 (2) COVER(2) REF.NO. PART NO. DESCRIPTION QT BPD1 BED COVER (LEFT) A0 SCREW SCREW APD1 BED COVER (RIGHT) A0 SCREW COVER PD0 SIDE COVER ASSY SCREW SPRING PIN SCREW A0 SCREW RUBBER CUSHION A0 SCREW NUT BRACKET A0 SCREW FLAT SPRING A0 SCREW SCREW BRACKET A0 SCREW WASHER BRACKET SCREW WASHER EYE GUARD SCREW WASHER 2

10 W522A-01 W

11 CRANKSHAFT MECHANISM REF.NO. PART NO. DESCRIPTION QT C910 CRANKSHAFT ASSY B910 CRANKSHAFT ASSY CONNECTION ASSY A0 SCREW CRANK BOLT SCREW ADJUSTING BAR A0 GUIDE SCREW WASHER ECCENTRIC ASSY SCREW O RING JOINT SCREW SCREW BUSHING SCREW O RING A910 BUSHING SCREW GEAR (LOWER) SCREW C1 TIMING BELT BUSHING SCREW SCREW COVER SCREW SHAFT A0 MACHINE PULLEY SCREW SCREW WASHER BOLT 1

12 W522A W

13 ARM SHAFT MECHANISM REF.NO. PART NO. DESCRIPTION QT C910 MOTION ASSY B910 MOTION ASSY SCREW SCREW SCREW SCREW SCREW A0 CRANKSHAFT CONNECTION ASSY A0 SCREW A0 SCREW A920 CRANK ASSY BOLT JOINT SCREW SCREW BALANCE WEIGHT SCREW SHAFT BUSHING SCREW A0 GEAR (UPPER) SCREW BUSHING SCREW SCREW ATD0 HANDWHEEL SCREW SCREW WASHER BOLT 1

14 5 W W522A W522A W W522A W522-0

15 NEEDLE BAR MECHANISM REF.NO. PART NO. DESCRIPTION QT NEEDLE BAR NEEDLE BAR CLAMP SCREW LINK/NEEDLE BAR DRIVE PIN NEEDLE BEARING WASHER A0 ECCENTRIC PIN WASHER SCREW BLOCK GUIDE BLOCK / NEEDLE BAR A0 SCREW A0 SCREW LATCH SPONGE 1 17 XXXXXX NEEDLE HOLDER SCREW 2 19 XXXXXX NEEDLE 2 20 XXXXXX NEEDLE PLATE HC0 SCREW L0 BRACKET A0 SCREW SCREW RUBBER CUSHION OIL WICK OIL WICK RETAINER 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page ).

16 W522A-01 W

17 NEEDLE GUARD MECHANISM REF.NO. PART NO. DESCRIPTION QT CONNECTION ASSY A0 SCREW SCREW CRANK SCREW PIN SHAFT FELT OIL WICK WASHER RING A0 OIL SEAL LEVER ASSY BOLT WASHER SCREW A920 LEVER ASSY SCREW 1 19 XXXXXX NEEDLE GUARD (REAR) 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page ).

18 W522A-01 2 W W522A W522A-01 W522A W W

19 LOOPER MECHANISM REF.NO. PART NO. DESCRIPTION QT SHAFT A0 SHAFT RING WASHER A0 OIL SEAL A0 CRANK SCREW CONNECTION ASSY A0 SCREW ECCENTRIC ASSY SCREW BALANCE WEIGHT SCREW SCREW WASHER NUT SHAFT A0 SHAFT BLOCK PIN WASHER COLLAR SCREW NUT OIL SEAL 1 25 XXXXXX LOOPER LOOPER HOLDER ASSY SCREW WASHER BOLT SCREW LOOPER HOLDER (RIGHT) LOOPER HOLDER (LEFT) SCREW 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page ).

20 W522A-01 62

21 (1) FEED MECHANISM(1) REF.NO. PART NO. DESCRIPTION QT MAIN FEED BAR 1 2 XXXXXX MAIN FEED DOG SCREW DIFFERENTIAL FEED BAR 1 5 XXXXXX DIFFERENTIAL FEED DOG SCREW BUSHING SCREW ECCENTRIC PIN SCREW BLOCK / FEED BAR GUIDE A0 WASHER SCREW A0 GUIDE (RIGHT) SCREW GUIDE (LEFT) SCREW OIL SHIELD COVER GUIDE (LOWER) A0 SCREW NEEDLE BEARING BLOCK WASHER LINK / MAIN FEED NEEDLE BEARING ECCENTRIC REGULATOR ECCENTRIC RETAINER SCREW SPRING SPACER NUT SCREW SCREW BUSHING GUIDE / BLOCK WASHER NUT A0 SCREW BUSHING RING LINK / DIFFERENTIAL FEED WASHER NUT PIN SPRING O RING WASHER RING PIN SCREW CRANK SCREW SHAFT SCREW FELT OIL WICK SPACER BUSHING SCREW SCREW BRACKET A0 SCREW 3 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page ).

23 (2) FEED MECHANISM(2) REF.NO. PART NO. DESCRIPTION QT BLOCK GUIDE / BLOCK LEVER BOLT SCREW COLLAR SCREW SCREW SPRING O RING A910 BRACKET A0 SCREW PLUG LEVER ASSY SCALE PLATE A0 SCREW SPACER STOPPER SCREW WASHER NUT SCREW SPRING 1

24 W522A-01 W522-0 W W522A

25 PRESSER FOOT MECHANISM REF.NO. PART NO. DESCRIPTION QT ADJUSTING BAR NUT SPRING PRESSER BAR CLAMP SCREW LINK SCREW SCREW GUIDE ASSY A0 SCREW SPRING OIL GUARD O RING PRESSER BAR FINGER GUARD FINGER GUARD SCREW WASHER 1 19 XXXXXX PRESSER FOOT ASSY SCREW LEVER SPRING COLLAR SCREW COLLAR W SCREW BELL CRANK (UPPER) SCREW LINK SCREW BELL CRANK (LOWER) SCREW SHAFT LEVER SCREW BRACKET A0 SCREW BOLT NUT RA0 GUARD / PRESSER FOOT LIFT LEVER 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page ).

26 W522A-01

27 SPREADER MECHANISM REF.NO. PART NO. DESCRIPTION QT. 1 XXXXXX SPREADER LEVER ASSY SCREW SCREW BRACKET SCREW THREAD TAKE-UP SCREW CRANKSHAFT COLLAR SCREW OIL WICK FELT O RING B0 CRANK SCREW BLOCK SHAFT WASHER RING A920 ECCENTRIC ASSY SCREW CONNECTION CRANK BOLT SCREW WASHER NUT 1 "xxxxxx" represents the gauge part. Please refer to the gauge part list (page ).

28 7 8 9 W522A W522A-01 W W522A W522A W522A-01 W W

29 THREAD TENSION MECHANISM REF.NO. PART NO. DESCRIPTION QT LEVER SPACER SCREW B910 CRANK BOLT WASHER THREAD GUIDE A0 SCREW PIPE PIPE BRACKET BRACKET SCREW WASHER F9T0 TENSION CONTROL MECHANISM G9T0 TENSION CONTROL MECHANISM BRACKET THREAD RELEASER A9T0 TENSION SPRING ASSY. (HEAVY) B9T0 TENSION SPRING ASSY. (MEDIUM) C9T0 TENSION SPRING ASSY. (LIGHT) THREAD GUIDE THREAD GUIDE SPACER SPRING SCREW A0 SCREW THREAD GUIDE THREAD GUIDE SPACER A0 SCREW STUD TENSION DISC TA0 SPRING SHIELD SPRING (HEAVY) SPRING (MEDIUM) SPRING (LIGHT) RATCHET TA0 KNOB 1

30 W W522-0 W522A

31 NEEDLE SPREADER THREAD HANDLING REF.NO. PART NO. DESCRIPTION QT A1 THREAD TAKE-UP A0 SCREW WASHER LEVER BOLT WASHER OIL SEAL RING SHAFT BOLT WASHER WASHER A0 COLLAR SCREW THREAD GUIDE SCREW A0 THREAD GUIDE SCREW A0 THREAD SUPPORT WASHER SCREW THREAD TENSION GUIDE A0 SCREW 1 2 0W SCREW SPRING THREAD RETAINER B0 THREAD RETAINER BRACKET THREAD GUIDE A0 SCREW WASHER HOLDER THREAD GUIDE SCREW SCREW THREAD TAKE-UP THREAD GUIDE GUIDE / THREAD TAKE-UP LEVER A0 SCREW THREAD GUIDE A0 SCREW A0 THREAD GUIDE SCREW WASHER THREAD GUIDE THREAD RETAINER SPRING SCREW KNOB THREAD GUIDE SCREW 1

33 LOOPER THREAD HANDLING REF.NO. PART NO. DESCRIPTION QT THREAD TAKE-UP SCREW BRACKET SHAFT SPRING O RING RING SCREW SHAFT SCREW RING STOPPER SPRING SCREW A0 SCREW A0 WASHER A0 BRACKET THREAD GUIDE WASHER BOLT THREAD SUPPORT SCREW BRACKET THREAD GUIDE SCREW B0 THREAD GUIDE WASHER SCREW SCREW THREAD RETAINER SPRING KNOB SCREW A0 THREAD GUIDE A0 SCREW A0 THREAD GUIDE 1

35 (1) LUBRICATION MECHANISM(1) REF.NO. PART NO. DESCRIPTION QT OIL PIPE FELT PIN SCREW FELT PIPE LATCH A0 SCREW TUBE TUBE TUBE JOINT CLAMP OIL GUARD A0 SCREW OIL SPLASH PIPE NUT TUBE CLAMP A910 OIL SPLASH PIPE A0 SCREW TUBE JOINT CLAMP JOINT SCREW PIPE JOINT SCREW A0 TUBE JOINT CLAMP JOINT SCREW 2

37 (2 LUBRICATION MECHANISM(2) REF.NO. PART NO. DESCRIPTION QT A910 OIL PUMP ASSY SHAFT ROTOR ROTOR ROTOR COVER SCREW SCREW WORM WHEEL SCREW BOLT JOINT SCREW OIL RESERVOIR B0 SCREW A0 WASHER BOLT O RING FILTER ELEMENT BRACKET / FILTER ELEMENT O RING PD1 COVER A0 SCREW A30020 FILTER SEAL 1

38 W mm (finished size) 12mm 17 18

39 HR DEVICE, BINDER REF.NO. PART NO. DESCRIPTION QT P0 SILICONE OIL RESERVOIR (UPPER) ASSY PD0 SILICONE OIL RESERVOIR (UPPER) PIN PD0 CAP FELT SCREW BRACKET SCREW WASHER BRACKET SCREW WASHER SCREW BRACKET BOLT WASHER BINDER ASSY A910 BINDER ASSY SCREW WASHER 2

40 SET UP INSTRUCTIONS

41 THREAD STAND REF.NO. PART NO. DESCRIPTION QT A9P0 THREAD STAND ASSY. (5-SPOOL) PA0 THREAD BAR (UPPER) PA0 THREAD BAR (LOWER) JOINT HU0 SCREW HU0 NUT PA0 BRACKET (3-SPOOL) APA0 BRACKET (2-SPOOL) HOLDER HU0 SCREW SPOOL PIN A0 WASHER HU0 NUT PA0 SPOOL TRAY CUSHON PA0 SPOOL RETAINING FIN PA0 BRACKET SCREW NUT THREAD GUIDE BAR HU0 SCREW NUT PA0 BRACKET HU0 SCREW NUT A0 THREAD GUIDE BAR (5-SPOOL) HU0 SCREW NUT PA0 BRACKET (3-SPOOL) APA0 BRACKET (2-SPOOL) HOLDER HU0 SCREW THREAD GUIDE ROD CAP WASHER WASHER HU0 NUT 1

43 SEMI-SUBMERGED INSTLLATION PARTS REF.NO. PART NO. DESCRIPTION QT SCREW (SET) NUT BOLT WASHER RUBBER CUSHION SPACER SPACER WRENCH /6MM REST BOARD SCREW RUBBER CUSHION TREADLE CHAIN GUIDE SCREW 2

44 1 W522-0(LR10)

45 SPECIFIC PARTS REF.NO. PART NO. DESCRIPTION QT A9S0 REEL STAND ASSY ASA0 BRACKET ASA0 ROD NUT SA0 BRACKET SCREW NUT SCREW NUT SHAFT COLLAR SCREW REEL GUIDE SA0 BRACKET SCREW NUT ROD SCREW ROD CAP 1

46 W522 W522 GAUGE PARTS LIST MACHINE TYPE /SPEC GAUGE NEEDLE HOLDER NEEDLE PLATE MAIN FEED DOG DIFF.FEED DOG PRESSER FOOT LOOPER RIGHT LOOPER LEFT NEEDLE GUARD REAR SPREADER NEEDLE W522A-01F F F D C UY128GAS #18 W522-0A F F F D UY128GAS #10S W522-0B F F F D UY128GAS #10S

47 INDEX PART NO. PAGE REF.NO. PART NO. PAGE REF.NO. PART.NO. PAGE REF.NO. PART.NO. PAGE REF.NO. PART.NO PAGE REF.NO A9P A PA A PA A A PA PA APA APA A A PA A A A A PA A PA A A PA A A A A A A A A A A A SA A A SA A A A C HU HU HU HU HU HU HU B HU HC TD FTD A TB A PD A HU BPD A A W PD W BPD A A A P APD A PD A PD A PD A A A A A RA A A A A A A B A C A PD A

48 INDEX PART NO. PAGE REF.NO. PART NO. PAGE REF.NO. PART.NO. PAGE REF.NO. PART.NO. PAGE REF.NO. PART.NO PAGE REF.NO A A A B A B C B A ASA A ASA ATD A A9S A L A A A A A B A A A A F9T G9T A A A B A A A A A A A9T B9T C9T A TA TA A A A A

52 PEGASUS SEWING MACHINE MFG. CO., LTD , Sagisu, Fukushima-ku, Osaka , Japan. Phone :(06) Telefax: (06) Cat. No July PEGASUS SEWING MACHINE MFG. CO., LTD. The description in this PARTS CATALOG is subject to change without prior notice.

W200テンプレート.indd

W200テンプレート.indd W200 Small Cylinder Bed Interlock Stitch Machines Parts Catalog INTRODUCTION This parts catalog covers the W200 series machine manufactured in January, 2003. The components of W200 series are arranged