HM c ORIENTAL MOTOR CO.,LTD. 2009
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1 HM c ORIENTAL MOTOR CO.,LTD. 2009
2 2RK6GN-AM 2RK6A-AM 2RK6GN-CM 2RK6A-CM 3RK15GN-AM 3RK15A-AM 3RK15GN-CM 3RK15A-CM 3IK15GN-SM 3IK15A-SM 4RK25GN-AM 4RK25A-AM 4RK25GN-CM 4RK25A-CM 4IK25GN-SM 4IK25A-SM 5RK40GN-AM 5RK40A-AM 5RK40GN-CM 5RK40A-CM 5IK40GN-SM 5IK40A-SM 5RK60GU-AMF2 5RK60A-AMF2 5RK60GU-CMF2 5RK60A-CMF2 5IK60GU-SMF2 5IK60A-SMF2 5RK90GU-AMF2 5RK90A-AMF2 5RK90GU-CMF2 5RK90A-CMF2 5IK90GU-SMF2 5IK90A-SMF2
3
4 EPCR R S T (U) (V) (W) R S T (U) (V) (W)
5 SW2 C OFF OFF OFF C
6 PHS 9:0018:30 9:0017:30 TEL FAX TEL FAX TEL FAX
7 HM Thank you for purchasing ORIENTAL MOTOR products. Please read this operating manual thoroughly before installing and operating the motor, and always keep the manual where it is readily accessible. c pyright ORIENTAL MOTOR CO.,LTD AC Standard s Electromagnetic Brake s OPERATING MANUAL <Table of contents> 1. Precautions...Page 1 4. nnection and Operation...Page 4 2. Checking the package contents...page 1 5. Time Rating...Page 6 3. Installation...Page 2 6. Troubleshooting...Page 6 1. Precautions 1. 1 Precautions for Installation Do not use in a place where there is flammable gas and/or corrosive gas. When installing the motor into your equipment, ensure that the motor lead wires are fixed and do not move. In addition, do not apply any pressure to these lead wires. The motor housing must be mounted with a screw and spring washer to the ground point of the equipment. Installation must be performed by a qualified installer Precautions for Operation Do not touch the motor that has been constricted for a long period of time. It will be hot and can burn you. Always turn off the power to the motor before conducting checks or performing work on the motor. 2. Checking the package contents 2. 1 Checking the contents Make sure that you have received all of the items listed below. If an accessory is missing or damaged,contact the nearest ORIENTAL MOTOR office....1 Capacitor...1 (for only single-phase motors ) This operating manual Checking the product name This operation manual covers the following products. Make sure that the product is the one you ordered. Make sure the motor s model name, voltage, output and capacitor capacitance, which are listed on the nameplate. 2RK6GN-AM 2RK6A-AM 2RK6GN-CM 2RK6A-CM 3RK15GN-AM 3RK15A-AM 3RK15GN-CM 3RK15A-CM 3IK15GN-SM 3IK15A-SM 4RK25GN-AM 4RK25A-AM 4RK25GN-CM 4RK25A-CM 4IK25GN-SM 4IK25A-SM 5RK40GN-AM 5RK40A-AM 5RK40GN-CM 5RK40A-CM 5IK40GN-SM 5IK40A-SM 5RK60GU-AMF2 5RK60A-AMF2 5RK60GU-CMF2 5RK60A-CMF2 5IK60GU-SMF2 5IK60A-SMF2 5RK90GU-AMF2 5RK90A-AMF2 5RK90GU-CMF2 5RK90A-CMF2 5IK90GU-SMF2 5IK90A-SMF2 1
8 . Installation Installation conditions Install the motor and capacitor in a location that meets the following conditions. Using the motor and capacitor in a location that does not satisfy these conditions could damage it. Indoors (this product is designed and manufactured to be installed within another device) Ambient temperature: -10 C(14 F) ~ 50 C(122 F) (avoid freezing) Ambient humidity: 85% max. (avoid condensation) Not exposed to explosive, flammable, or corrosive gas Not exposed to direct sunlight Not exposed to dust Not exposed to water or oil A place where heat can escape easily Not exposed to continuous vibration or excessive impact 3. 1 Mounting the motor Installation varies with the shape of the motor's output shaft. 1) und shaft motor Mounting Plate Mounting Screws (not provided) Note : Do not insert the motor into the mounting hole at an angle or force it in, as this could scratch the flange and damage the motor. Drill holes in the mounting plate that match the screws and the motor s dimensions. Use screws, washers, and nuts listed below to fasten the motor to the mounting plate. Make sure that no gaps are left between the motor and the surface of the mounting plate. Use screws of an appropriate length. Mounting screws First number in motor name Screw size Tightening torque 2 M4 2.0 N m (20 kgfcm) 3 M5 2.5 N m (25 kgfcm) 4 M5 2.5 N m (25 kgfcm) 5 M6 3.0 N m (30 kgfcm) 2) Pinion shaft motor Drill holes in the mounting plate that match the screws and the motor s Mounting Plate Gearhead Screws provided with gearhead dimensions. Attach the motor and gearhead using the screws supplied with the gearhead (gearhead sold separately). Fasten the screws supplied with the gearhead to the mounting plate. Attach so that no gaps are left between the motor flange surface and the gearhead pilot section end surface. Refer to the gearhead operation manual for further details concerning mounting (gearhead sold separately). Note : Use the gearhead of the same type of pinion shaft as the motor. 3) with cooling fan When mounting a motor with a cooling fan onto a device, open a ventilation hole or leave 10 millimeters(0.4inches) or more behind the fan cover so that the cooling inlet on the back of the motor cover is not blocked. Dimentions in millimeters(inches). (0.4) 2
9 3. 2 Mounting the capacitor (For only single-phase motors) Before mounting the provided capacitor,check that the capacitor s capacitance matches that stated on the motor s name plate. Use the screws specified below to install capacitor. (screws not provided). Mounting feet equipped. Use screws of 4 mm in diameter to install the capacitor (.177DIA.) 4.3 (.169DIA.) Dimensions in millimeters (inches). Note -When installing the capacitor with the plastic foot, tighten the screw to a torque of 1 N m (10 kgfcm) or less to prevent damage to the mounting foot. -Mount capacitor at least 10 cm (3.94inches) away from the motor. If it is located closer, the life of the capacitor will be shortened Changing Direction of the Cable Outlet In case of 60W and 90W type,the direction of the cable outlet is the output shaft side of the motor when shipping. The direction of outlet can be changed by 180 if desired. Change the direction of the cable outlet according to following steps. q M3 hexagonal socket-head screw qremove screws and upper unit of cable clamp. Put the cable toward the opposite direction. Cable clamp Cable w wturn the cable clamp to change the direction of cable outlet. e erefasten upper unit of cable clamp with screws. Note: Keep the tightening torque within the limits shown below to prevent the cable from coming loose or to damage caused by excessive tightening torque. Screw tightening torque 0.5 N m (5 kgfcm) ~ 0.7 N m (7 kgfcm) 3
10 4. nnection and Operation 4. 1 nnection nnect the motor according to the wiring diagram shown below. Insulate all the wire connections, such as the connection between the motor and the capacitor connection. Capacitor caps are available as an option to insulate capacitor connection. Wiring diagram The motor rotates in a clockwise () and counterclockwise (C) direction (viewing the motor from the side with the output shaft). Out put power type Line White Gray Black Capacitor C Magnetic Brake Line (U) R (V) S (W) T Black Gray White Magnetic Brake Line White C Black Orange Orange Capacitor Magnetic Brake Line (U) R (V) S (W) T Black White Orange Orange Magnetic Brake emits sparks when turned on and off. In order to protect the relay contacts, CR circuit must be connected. = 5200 = F 200WV Option of the ORIENTAL MOTOR s surge absorber is available. Optional product name EPCR1201-2sold separately Note: In case of 60W and 90W type, When removing the sheath of the cable, be careful not to damage the inside lead wire. 4
11 Simplified nnection (Only single-phase motors) Note : Wiring cannot be simplified for vertical drive applications or three-phase motors. nnection can be simplified by using the connecting diagrams shown below when changing the swich RUN/STOP of the motor and the electromagnetic brake by one swich.using the connection shown below,however,results in a 50msec. increase in braking time over that of the basic connection with a corresponding increase in overrun.the reason for this is that an electromagnetic energy of motor electromagnetic brake, so that the electromagnetic continues to operate for about 50msec. even though the swich has been turned off.the brake thus takes longer to engage. C C Line White Gray Black Line White Black Orange Magnetic Brake Orange Magnetic Brake Capacitor Capacitor 4. 2 Operation Note : -Make sure that the motor case temperature does not exceed 90 C(194 F)during motor operation. Operating the motor above 90 C(194 F)will shorten the life of the coil and the ball bearings. case temperature can be measured by fastening a thermometer to the motor s surface, or with thermo-tape. -Use the provided capacitor for single-phase motors and always keep the capacitor connected after the motor is started. This Timing Chart is case of the basic connection. Run Brake Run Brake SW2 C OFF OFF OFF C Starting and Stopping operates motor and electromagnetic brake action. will rotate when is switched simultaneously to ( short circuit ). When is swiched simultaneously to OFF( open ), the motor stops immediately by electromagnetic brake and holds the load. Note : When operating the electromagnetic brake, this may make a friction noise because this is the braking system by friction, but this is not a problem. Direction of tation To rotate the motor in a clockwise() direction, swich SW2 to. To rotate it in a counter-clockwise(c) direction, swich SW2 to C. To change the direction of rotation, change any two connections between U, V and W. Other ways of operating Hastening the motor s starting time If the electromagnetic brake is left release, the motor can be started much faster. Optimum timing for release of the brake is at least 10msec.before starting up the motor. Releasing Electromagnetic brake If you wish to release the brake while the motor is stopped, apply voltage between only two orange lead wires. The electromagnetic brake is released and the motor shaft can be rotated easily by hand. Note : When driving a vertical load,this method cannot be applied because this may cause the load to fall. 5
12 5. Time Rating Induction and reaction synchronous motors can be operated continuously (continuous rating). Reversible motors can operate continuously for up to 30 minutes. (The 30 minute rating is indicated by " 30min " on the nameplate.) 6. Troubleshooting When the motor is not functioning normally, perform an inspection covering the points listed in the table below. If the inspection shows that everything is normal but the motor and control unit still are not functioning correctly, contact the nearest ORIENTAL MOTOR office. Problem The motor does not rotate or motor rotates at low speed The motor rotate correctly or properly The motor rotates in the wrong direction The motor becomes extraordinarily hot (motor case temperature exceeds 90 C (194 F) ) The motor makes a strange noise Things to check qis the correct voltage being supplied to the? ware lead wires properly and firmly connected? eis the load too large? rif lead wires have been extended by using a terminal strip or terminal block, are the lead wires properly and firmly connected at all points? tfor a single-phase motor, is the provided capacitor connected as shown in the wiring diagram of page 4? yis voltage applied to the brake lead wires? qare lead wires properly and firmly connected? wif lead wires have been extended by using a terminal strip or terminal block, are the lead wires properly and firmly connected at all points? efor a single-phase motor, is the provided capacitor connected as shown in the wiring diagram of page 4? qis the connection as shown in the wiring diagram? Check the wiring diagram of page 4 again. wthe gearhead output shafts rotation direction differs depending on the gearheads deceleration ratio. Refer to the gearhead operation manual. efor a single-phase motor, is the provided capacitor connected as shown in the wiring diagram of page 4? rare you looking at the motor from the wrong side? tation is defined as viewed from the output shaftside. qis the correct voltage being supplied to the motor? wdoes the ambient temperature exceed the permissible range ( +50 C(122 F) )? efor a single-phase motor, is the provided capacitor connected as shown in the wiring diagram of page 4? qare the motor and gearhead correctly fastened? Refer to the gearhead operation manual. wis the coupled gearhead the same pinion type as the motor shaft? Characteristics, specifications and dimensions are subject to change without notice. is a trademark of Oriental., Ltd. Please contact your nearest Oriental office for further information. Technical Support Tel:(800) :30 A.M. to 5:00 P.M., P.S.T. (M-F) 7:30 A.M. to 5:00 P.M., C.S.T. (M-F) techsupport@orientalmotor.com Headquarters and Düsseldorf Office Tel: Fax: Munich Office Tel: Fax: Hamburg Office Tel: Fax: Tel:(02) Tel:(6745)7344 Tel:(03) Fax:(02) Fax:(6745)9405 Fax:(03) Tel: Fax: Tel: Fax: Tel: Fax: Tel: Fax: KOREA Tel:(032) ~3 Fax:(032) Headquarters Tokyo, Japan Tel:(03) Fax:(03) Printed on Recycled Paper
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Special Surface Treatment Rust-free under normal use conditions. No loss of precision due to rust. Minimum maintenance required. Stub Holder KH-E KH-EC1 Stub Holder KH-A 406 KH-E Quick Change Stub Holder
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