H1-H4

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1 No.489 Plunging Tools SEC-PDL/ SEC - SEC-Plunge Drill PDL Type/ SEC-Plunge Mill Type Having an edge in pocketing and deep contour milling! Lineup of 10 items each from the PDL type / type! Achieving stable and high efficiency machining in long overhang conditions. Producing nearly flat bottom profiles with a straight cutting edge design. A variety of inserts available to cover a wide range of work materials. (Using the same type of inserts as the SumiDrill WDX series)

2 SEC- PDL SEC-Plunge Drill PDL Type SEC-PLUNGE DRILL PDL type, with its center cutting edge design, is able to perform both drilling and overlap (interrupted) drilling operations. Achieving high efficiency and stable roughing with high tool rigidity for large radial cutting feeds in the Z-axis direction, for rough pocketing and corner fillet removal applications. Air Holes Air holes are standard in all tool holders for improved chip evacuation. Highly Durable Special surface treatment improves scratch resistance. Straight Cutting Edge Straight cutting edge design produces nearly flat bottom profiles with a step of approximately 0.1mm Feature The PDL type has a central insert making it possible to make radial cuts beyond the tool s radius, pitch feed cutting, and drilling. (Pocket milling, etc.) f p f ød c p f amount for the PDL type should be less than 70% of the drill diameter (ød c ) PDL Notes About Mountaing s (PDL Type) New insert Used insert Inner edge Outer edge PDL type : The outer and inner edge uses different corners from the same type of insert. However, a used insert for the outer edge cannot be change to the inner edge. Similarly, a used insert from the inner edge cannot be use on the outer edge. type : Only 2 corners of the inserts are used for the outer edge. 2

3 SEC- SEC-Plunge Mill Type SEC-PLUNGE MILL type, with more number of teeth, is able to achieve high feed plunge milling. Achieving high efficiency and stable roughing ~ finishing processes with high tool rigidity for cutting feeds in the Z-axis direction, for contouring of vertical wall or complex shapes and corner fillet removal applications. Air Holes Straight Cutting Edge Highly Durable Although the type has limited radial cutting ability, the tool has many effective teeth enabling it to perform high feed cutting. (Medium finishing of corners, hole expansion, deep grooving, etc.) e Feature f e p f (ød c) a e 4 a e max p f amount for the type should be less than 50% of the cutter diameter (ød c ). For a e, please refer to the dimensions table listed on pg 4 for the maximum a e allowable. PDL/ Chipbreaker(Common for Both Holders) L L Type ProfileLow Feedrate, Chip ControlLow G G Type General Purpose General H H Type Strong Edge 3 types of chipbreakers to cover a variety of materials and conditions. Breaker Profile Rake Angle High Breaker Width Breaker Profile Breaker Profile Low Slim Wide 3

4 SEC- SEC-Plunge Drill PDL PDL Type (2D, 3D Type) SEC- SEC-Plunge Mill Type (3D, 5D Type) Mild Steel General Steel Hardened Steel Stainless Steel Titanium Alloy Inconel Gray Cast Iron Ductile Cast Iron Aluminum Alloy Copper Alloy With Oil Hole Indexable 2D 3D Mild Steel Hardened Steel General Steel Stainless Steel Titanium Alloy Inconel Gray Cast Iron Ductile Cast Iron Aluminum Alloy Copper Alloy With Oil Hole Indexable 3D 5D Fig 1 ø 1 H 1 s ø sh7 Fig 3 e ø sh7 Fig 2 ø 1 ø sh7 H 1 s Holders (Machining Depth 2D) Dimensions Fig Cat. No. Stock ø Applicable c 1 ø 1 ø s s H PDL 160D2S D2S D2S PDL 320D2S D2S Holders (Machining Depth 3D) Dimensions Fig Cat. No. Stock ø Applicable c 1 ø 1 ø s s H PDL 160D3S D3S D3S PDL 320D3S D3S Holders (Machining Depth 3D) Cat. No. Dimensions Fig Applicable Stock e max s ø s No. of Teeth 160D3S D3S D3S D3S D3S Holders (Machining Depth 5D) Cat. No. Dimensions 3 Fig Applicable Stock e max s ø s No. of Teeth 160D5S D5S D5S D5S D5S s P Steel M Stainless Steel Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Fig 4 Fig 5 Fig 6 L type Chipbreaker (Low feed, chip control type) Application Coated Carbide High Speed, Light Cut N General Purpose Roughing G type Chipbreaker (General purpose type) ACP300 AC300 DL1500 Cat. No. Fig Dimensions Applicable Holders Thickness WDXT L 4 PDL160D2S20 PDL160D3S G D3S H 6 160D5S16 WDXT L G H 6 WDXT L G H 6 WDXT L G H 6 WDXT L G H H type Chipbreaker (Strong edge type) (Common inserts with SumiDrill WDX series) PDL200D2S25 PDL200D3S25 200D3S20 200D5S20 PDL250D2S25 PDL250D3S25 250D3S25 250D5S25 PDL320D2S40 PDL320D3S40 320D3S32 320D5S32 PDL400D2S40 PDL400D3S40 400D3S42 400D5S42 Parts Screw Wrench Wrench Tightening Torque BFTX0204N TRX BFTY02206 TRD BFTX02506N TRD BFTX03584 TRD BFTX0511N TRD type / PDL type Holder Identification 250 D3 S25 Holder Diameter ø Machining Depth L/D / PDL Identification Applicable Holders PDL160D2S20 PDL160D3S20 160D3S16 160D5S16 PDL200D2S25 PDL200D3S25 200D3S20 200D5S20 PDL250D2S25 PDL250D3S25 250D3S25 250D5S25 PDL320D2S40 PDL320D3S40 320D3S32 320D5S32 PDL400D2S40 PDL400D3S40 400D3S42 400D5S42 Shank Size ø WDXT G Width Across Flats Thickness Nose Radius Chipbreaker Type 4 mark : Standard stock item, Blank : Made to order

5 Pocketing PDL Dorilling PDL Ti Aloy v c f v f a e p f v c f v f a e p f Corner Fillet Removal PDL Corner Finishing Ti Aloy v c f v f a e p f v c f v f a e p f Grooving Contouring Ti Aloy v c f v f a e p f v c f v f a e Shoulder Plunging Pocketing v c f v f a e p f v c f v f a e 5

6 SEC- PDL 2D P Workpiece Hardness Chipbreaker c f ø16.0 ø20.0,ø25.0 ø32.0 ø40.0 HB Steel, Carbon Steel 125 ACP ACP ACP Hardened 250 ACP ACP Hardened 300 ACP Low Alloy Steel 180 ACP Hardened 275 ACP Hardened 300 ACP Hardened 350 ACP High Alloy Steel 200 ACP Hardened 325 ACP Stainless Steel Martensitic Ferritic 200 ACP M Martensitic Hardened 240 ACP Austenitic 180 ACP Cast Iron AC Ductile Cast Iron AC S Exotic Alloys (Heat Resistant Alloy, Super Alloy, Ti Alloy etc.) 200 ACP N Aluminum Alloy DL Copper Alloy DL D P Workpiece Hardness Chipbreaker c f ø16.0 ø20.0,ø25.0 ø32.0 ø40.0 HB Steel, Carbon Steel 125 ACP ACP ACP Hardened 250 ACP ACP Hardened 300 ACP Low Alloy Steel 180 ACP Hardened 275 ACP Hardened 300 ACP Hardened 350 ACP High Alloy Steel 200 ACP Hardened 325 ACP Stainless Steel Martensitic Ferritic 200 ACP M Martensitic Hardened 240 ACP Austenitic 180 ACP Cast Iron AC Ductile Cast Iron AC S Exotic Alloys (Heat Resistant Alloy, Super Alloy, Ti Alloy etc.) 200 ACP N Aluminum Alloy DL Copper Alloy DL

7 SEC- 3D P Workpiece Hardness Chipbreaker c f ø16.0 ø20.0,ø25.0 ø32.0 ø40.0 HB Steel, Carbon Steel 125 ACP ACP ACP Hardened 250 ACP ACP Hardened 300 ACP Low Alloy Steel 180 ACP Hardened 275 ACP Hardened 300 ACP Hardened 350 ACP High Alloy Steel 200 ACP Hardened 325 ACP Stainless Steel Martensitic Ferritic 200 ACP M Martensitic Hardened 240 ACP Austenitic 180 ACP Cast Iron AC Ductile Cast Iron AC S Exotic Alloys (Heat Resistant Alloy, Super Alloy, Ti Alloy etc.) 200 ACP N Aluminum Alloy DL Copper Alloy DL D P Workpiece Hardness Chipbreaker c f ø16.0 ø20.0,ø25.0 ø32.0 ø40.0 HB Steel, Carbon Steel 125 ACP ACP ACP Hardened 250 ACP ACP Hardened 300 ACP Low Alloy Steel 180 ACP Hardened 275 ACP Hardened 300 ACP Hardened 350 ACP High Alloy Steel 200 ACP Hardened 325 ACP Stainless Steel Martensitic Ferritic 200 ACP M Martensitic Hardened 240 ACP Austenitic 180 ACP Cast Iron AC Ductile Cast Iron AC S Exotic Alloys (Heat Resistant Alloy, Super Alloy, Ti Alloy etc.) 200 ACP N Aluminum Alloy DL Copper Alloy DL

8 SEC-Plunge Drill PDL Type SEC-Plunge Mill Type Special Holder Design Check List Company / Contact Person Please fill in the required specifications below. Please send the completed form to either our sales office or distributor. For other special holder requirements not stated below, please feel free to consult our sales staff. Holder Type SEC-Plunge Drill PDL Type SEC-Plunge Mill Type ød c ød s ød c ae ød s 1 1 L L Shank Type Cylindrical Type Rectangular Flat Type Whistle Notch Type Major Dimensions required for both PDL Type / Type ød c Holder diameter ød s Shank diameter Machining depth 1 Length from flange L Total length a e z Counterbore hole expansion For Type only Cutting edge length No. of teeth Intended Usage Contouring, vertical wall, fillet removal Others teeth Additional Requests Please note that some dimensional restrictions may apply.

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