F3000 SERIES FEATURES F3042 F3038 F F3052 F

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1 OSG-WALTER Vol. 5 F3000 Series F3010 P3F90R NEW WAK25

2 F3000 SERIES FEATURES F3042 F3038 F F3052 F

3 2 INSERT SIZE & APPLICABLE CUTER

4 INSERTS APPLICATION CHART Inserts Application Chart Product name WQM25 WXM40 WAP25 WAP35 WTP35 WAK25 Surface Treatment Al2O3 multi-layer Coating CVD TiAIN Coating PVD Al2O3 CVD Al2O3 CVD TiCN Coating CVD Al2O3 Multi-layer coating Tiger teccvd Table of Inserts for F3000 series Features Good anti-wear properties at high speed Tough, effective during intermittent milling Good anti-wear properties For general use For wet milling Excels in wear resistance and offers long-life milling at high speeds Work Materials For stainless steel, heat-resistant alloy, and steel For Pre-hardened steel, hardened steel, and steel For steel and die steel For ductile cast iron, alloy, and steel For stainless steel and steel For Alloy Steels, Hardened Steels, Cast lron, Ductile Cast lron and Steel WAK15 WKM WK10 Al2O3 CVD Uncoated Uncoated For increased speed First choice for Cast Iron For cast iron For aluminum and non-ferrous material For cast iron For cast iron For aluminum and non-ferrous material High Speed & Dry Milling Cutting Speed Low Speed & Wet Milling Low Hardness WQM25 WAP25 WAP35 WTP35 WXM40 Hardness of Work Material High Hardness Coolant Dry Wet Dry Wet Work Material Carbon Steels Carbon Steels (poor condition) Pre-hardened Steels Hardened Steels (50HRC) Titanium Alloys Stellite (48HRC) Stainless Steels Stainless Steels Product name WQM25 WXM40 Application chart of chip former and insert material 3 Carbon SteelsAlloy Steels Die Steels Hardened Steels Stainless Steels Cast Iron Work Material Ductile Cast Iron Alumnium Alloy Titanium Alloy Coolant Dry Wet Dry Wet Dry Wet Dry Wet Dry Wet Dry Wet Dry Wet Dry Wet Low machine rigidity, Short overhang length Product name Chip former Standard machine rigidity, Standard overhang length Product name Chip former High machine rigidity, Long overhang length Product name Chip former

5 Type of Chip former and the application Type Type A Type D Rake angle A57 D51 D55 D56 Chip former Chip former Variation A57 chip former D51 chip former D55 chip former D56 chip former Application Most suitable for machining in which cutting load changes largely, as in helical ramping operation. Its specification is suited to the corner radius operation. Most suitable in machining where the overhang is long, and the chattering vibrations need to be prevented. Also suited for the machining high hardness material and intermittent milling. The geometry of D51 is emphasized on its sharpness and is ground. The rigidity is emphasized in D55. It is M grade, not ground insert. D56 has unique relief geometry and ensures both rigidity and stable machining. CHIP BREAKER VERSION Type F F55 F56 F55 chip former F56 chip former The best recommendable type for general machining. Suitable for steel, stainless steel, casting and a wide range of other materials. With the corner radius insert, a wide range of radius machining has become possible. F55 is suited for general steel, stainless steel and cast iron. F56 shows high effectiveness for high speed machining and heat resisting alloy machining when combined with certain types of insert material. Type G G56 G56 chip former Low resistance type and emphasized on its sharpness. Used for steels and stainless steels. Suitable for machining small depth cuts using low rigidity machines. Type K K88 K88 chip former Suited for machining of aluminum and other non-ferrous metal. Selection chart for chip former High Bad Rigidity of the work material Low Surface finish of the work material Good G Low Short F Rigidity of the machine Overhang length of the tool D High Long Feed rate (per teeth) G F D Depth of cut (Axial direction) 4

6 5 Insert Specification INSERT SPECIFICATION

7 F3038A SS Porcupine Cutter with Straight Shank F3038A SS

8 Porcupine Cutter with BT Shank F3038B BT F3038B BT

9 F3038B CN Porcupine Cutter with Combination Shank F3038B CN

10 F3038B SS Porcupine Cutter with Straight Shank F3038B SS

11 F3038B SL Porcupine Cutter with Shell Type F3038B SL

12 11 F3038C BT Porcupine Cutter with Front Piece F3038C BT

13 12 F3038C BT

14 F3042A SS End Mill with Straight Shank F3042A SS F3042A SS End Mill with Straight Shank(Small shank type)

15 14 F3042A SS

16 15 F3042A SL F3042A SL Arbor for mini-shell type F3042A SL Mini-shell type

17 Short overhang length Type Mini-shell type Small shank type Standard shank type Over Length Milling Speed m/min m/min m/min Machine Vertical Machining CenterBT30 Work Material Multiple cutting edge specifications ensure highly efficient machining Tool Insert (Grade) Work Material Machine Milling Speed Feed 6 flutes BT30 Vertical Machining Center F3042A SL 16

18 F3042B SS End Mill with Straight Shank F3042B SS

19 18 F3042B SS

20 F3042B SL End Mill with Shell Type F3042B SL Type 1 Type 2

21 20 F3042B SL

22 F3010 P3F90R Milling Cutter F3000 Type 21 Type 1 Type 2 Type F3010 P3F90R

23 22 F3010 P3F90R

24 F3052 P3F90N Side and Face Milling Cutter F3052 P3F90N

25 F3052 P3F90R/L F3052 P3F90R/L F3052 P3F90R/L Half Side Milling Cutter

26 A B A B Economy Cutter F3075 F3075

27 RECOMMENDED CONDITIONS F3038 SERIES SIDE MILLING MILLING SPEED (m/min) FEED PER TOOTH (mm/tooth) 1 a a a a a a a a a D a 12 2 a a a a aa a RECOMMENDED CONDITIONS F3042BF3010F3075 MILLING SPEED (m/min) 26

28 RECOMMENDED CONDITIONS a a F3052 SLOTTING MILLING SPEED (m/min) FEED PER TOOTH (mm/tooth) a a RECOMMENDED CONDITIONS a a F3052 SIDE MILLING MILLING SPEED (m/min) a a a FEED PER TOOTH (mm/tooth) a a 27 12

29 PROCESSING DATA PROCESSING DATA Finishing operation in stainless steels 28

30 PROCESSING DATA Highly efficient machining of aluminum alloy casting with the F3042A small shank type PROCESSING DATA 29 High Speed Milling in Stainless Steels

31 PROCESSING DATA High efficiency semi-roughing Tool Size Insert(grade) Work Material Machine Milling Speed Feed Depth of Cut Width of Cut Coolant FC250Machine Parts Horizontal Machining Center ry (Minutes) (Minutes) (Minutes) Milling Time Tool Life about 6 times Minutes Hardened Steel for Die & Mold Hardened Steel for Die & Mold PROCESSING DATA 30

32 PROCESSING DATA High Speed Milling in Stainless Steel Heat Resistant Alloy

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