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- よしお なかじゅく
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1 High reliable and high cost-performance CNC
2 High reliable and high cost-performance CNC ii FANUC Series ifanuc Series imate are the high reliable and high cost-performance CNCs. High performance Packages of the most efficient CNC features Distinguished control function for grinding/punch press machine Advanced digital servo technology (HRV3 control prepared as standard) Ease of operation User friendly operation Simple operation programming support tool Excellence on service & support up to 4 axes Configuration with enhanced functions Performance-oriented configuration for machines that require improved functionality and productivity High reliable CNC Excellence on worldwide service network series spindle motor series amplifier series servo motor i Connection can also be established with a i series. up to 3 axes series spindle motor Configuration with excellent cost-performance ratio Cost-performance ratio-oriented configuration based on the basic specifications series amplifier series servo motor 2 3
3 Advanced Technology on Hardware Ultra-Compact CNC with Simplified Cables Ultra-compact CNC is realized through LCD display with integrated CNC. A few number cables are provided for ultra high-speed serial communication. Operation unit CNC Power magnetics cabinet Servo motor FANUC SERVO MOTOR SYSTEM i FANUC Serial Servo Bus (FSSB) i series is a high speed, high precision and high efficiency servo system to make machine tools high speed, precise and compact. Optical fiber cable i FANUC Serial Servo Bus (FSSB) The high-speed serial bus with optical fiber cable to connect servo amplifiers with a CNC control unit. Servo amplifier I/O module mounted for power magnetics cabinet Spindle motor i series is highly reliable and high cost-performance AC servo system. This servo system has performance and functions enough for feed axis and spindle axis of machine tools. FANUC I/O Link High reliable Hardware Ultra Compact, Ultra Thin CNC Link FANUC I/O Link capable of high-speed data transfer i I/O Link i amplifier Servo motor FANUC has developed high reliable components to resist in the factory environment, jointly with parts suppliers. Aggressive high quality engineering at FANUC guarantees quite high reliable CNC perforce with reliability technology such as memory with error correction code for part programs, parameters, applications and etc. The small-size CNC integrated with the LCD display realizes the quite thin CNC control unit in depth of 70mm (in case of no external slot). Powerful built-in PMC The FANUC I/O Link is an I/O network used to establish a serial I/O connection of PMC with various I/O devices. Such as compact operator s panel I/O module, connection panel I/O module which does not require the connection cable with the connection panel and modular type FANUC I/O Unit-MODEL A. Up to 1024 DI points and up to 1024 DO points can be connected and used for control from the PMC. Additional peripheral axes The powerful built-in PMC is available, which executes sequence control for machine tool and peripheral devices. PMC-SA15,000steps PMC-SB724,000steps (0i 0i only) i In addition to the CNC controlled axes, maximum 7 units of SERVO MOTOR i series are connectable through I/O Link. 4 5
4 AI AI AI advanced preview control AI contour control AI advanced preview control realizes the optimum acceleration and deceleration of cutting speed by looking ahead multi-blocks of the part program. This effectively eliminates machining trajectory error in corners and small radius, and contributes the high speed and high accuracy machining. AI contour control realizes more high speed and high accuracy machining. Tangential speed Automatic corner deceleration Speed X N1 Y N2 N1 Feedrate clamp by permissible acceleration rate Speed N2 N3 N4 N5 N6 N1 N2 N3 N4 N5 N6 N7 N8 N1 N2 N1 N2, N3, N4, N5 N6 N=block No. Time Time Time Rigid tapping By adopting the position loop in spindle control, the spindle motor is completely synchronized with the tap axis (Z-axis). The high speed and high precision tapping is realized. Scaling Program command values can be scaled anywhere in a range from to times or from to times. Spindle Velocity control Position detector Collet chuck Z axis Position control Move command after scaling Scaling center Move command Coordinate system rotation Rotation of a programmed shape is possible. Tool life management Tools can be classified into various groups, and the tool life and the tool numbers for each group can be arranged in the NC memory in the form of a table. 6
5 High performance Package of the most efficient CNC feature Multiple repetitive cycle The multiple repetitive cycles generate a series of cutting paths with simple commands. For instance, definition of final profile of workpiece generates tool path for rough cutting automatically. It simplifies the lathe programming. G71 Stock removal in turning G73 Pattern repeating G76 Thread cutting Cylindrical interpolation This feature is ideally suitable for cylindrical groove cutting needs. Programming can be performed precisely as the cylinder developed. C axis Z axis Direct Drawing Dimension Programming The dimension data such as angle of a straight line, chamfering value, corner radius value, etc., which are indicated in the red print, can be specified directly as they are. It simplifies the part programming. Sample program A(a1), C(c1); X(x3) Z(z3) A(a2) R(r2); X(x4) Z(z4) r2 Custom macro / Macro executor C1 (X4, Z4) (X3, Z3) (X2, Z2) a2 (X1, Z1) Custom macro and macro executor are available for customizing machine tool by MTB themselves. a1 +X +Z Polar coordinate interpolation This feature is ideal for cam grinding and face milling (X, C axis) using a lathe. The machining profile can be programmed using a cartesian coordinate system. Polygonal turning Polygon figure can be machined by rotating the workpiece and tool at a certain ratio. 7
6 High performance Package of the most efficient CNC feature Parameter Setting Support Screen Parameter Setting Support Screen powerfully supports the necessary parameter setting for start-up and adjustment of CNC.In MENU screen, various setting and adjustment screens are selected by the cursor operation, and the parameter is set on each screen. And, all parameters in group selected with cursor can be initialized to the values recommended by FANUC only by pushing [INIT] Softkey. Setting screen for start-up Help screen of the item selected with cursor in various setting screens is displayed. And it is possible to set servo parameters without complex calculation by setting machine constant value directly. Setting screen for adjustment The parameter adjustment screens for the servo and the spindle, and setting screen of Machining Condition Selecting Function, are prepared. Stored Pitch Error Compensation With this feature, compensation is carried out for errors relating to mechanical positioning, such as lead screw pitch error. Compensation data is stored in the CNC memory. Inclination Compensation With this feature, errors relating to mechanical positioning such as lead screw pitch error are compensated. The errors are compensated along 3 approximate straight lines formed with parameter-specified compensation points and their compensation amounts. 8
7 Advanced digital servo technology i i series amplifier i i series spindle motor i i series amplifier i i series spindle motor i iseries servo motor i iseries servo motor SERVO HRV3 Control High speed and high precision servo control SPINDLE HRV3 Control SERVO GUIDE SERVO HRV3 control is prepared as standard. By combination of hardware technology such as Servo motor with ultra smooth rotation, Accurate current detection, High response and high resolution Pulsecoder, and SERVO HRV3 Control, high speed and high precision feed control can be realized. And mechanical resonance can be suppressed by Auto Following HRV Filter even though its frequency is changed. Quick acceleration and response spindle control Quick response and high stability of current control are much enhanced by high speed DSP and advanced control algorithm (SPINDLE HRV Control). High response and high precision spindle control is realized with faster velocity loop sampling time and high resolution detector circuit. In rigid tapping with Fine Acc/Dec and feedforward, reduced synchronous error and shorter cycle time are expected. Quick & Smart Tuning of Servo and Spindle This software provides the integrated environment for making test programs, setting parameters and data measurement needed for servo and spindle tuning. It has the automatic tuning function for resonance elimination HRV filter and others. With SERVO GUIDE, quick and smart optimization of servo and spindle is realized. 9
8 High performance Distinguished control function for grinding machine Canned cycles for cylindrical grinding Repetitive machining, a function unique to grinding applications, can be commanded in a block. Four types of canned cycles are offered to facilitate programming. Traverse grinding cycle Multi-step skip Work piece Skip signal Dwell Table positioning Dwell Skip signal Oscillation grinding cycle Using skip signals (max.8) from a measuring instrument or other device, it is possible to insert skips in a program under execution. Rough Coarse Fine Return Spark-out Angular axis control Even in cases where the X-axis is not attached at a 90angle to the Z-axis, programming can be carried out using a rectangular coordinate system. The actual movements of each axis are automatically controlled at an obliqueangle. Infeed at the swing end point X Command Machine movement Infeed control can be performed in constant increments along the programmed figure to allow input of external signals. 1 Skip1 2 Skip2 3 Skip3 4 Skip4 Settings of measuring instrument Time Grinding wheel wear compensation in continuous dressing This function provides continuous compensation of grinding wheel cutting and dresser cutting corresponding to the amount of dressing performed by continuous dressing during grinding in canned cycles for surface grinding. Dresser control in normal direction The dresser is constantly controlled in a direction vertical to the dressing figure. 10
9 Distinguished control function for punch press Optimum acceleration/deceleration control Rapid traverse rate, time constant and position loop gain can be changed according to positioning distance. It realizes high speed positioning and high hit-rate. Feedrate D1 T1 T2 T3 Nibbling function M G69G68 Continuous, repetitive punching can be performed without halting pressing process. Programming can be carried out by using M command for nibbling mode, linear nibbling (G69) and circular nibbling (G68). C axis control D2 M12, M13 Nibbling mode (M12, M13) D: Distance Angular position of a die (tool) can be changed by program command, and tool changing time is reduced. In addition, in bolt hole circle, arc pattern and circular nibbling, C axis is controlled to maintain one edge of the die facing to arc center at each punching position. Arc command G77 I r J P K n C; Max.Feedrate D3 M12 ; G41 G01 X_ Y_ Q d D ; G01 X_ Y_ ; G01 X_ Y_ ; G03 X_ Y_ I_ J_ ; G01 X_ Y_ ; G40 G01 X_ Y_ ; M13 ; Tool direction n r Time 2 1 Optimum press control Output timing of press start signal (PF) can be adjusted according to positioning distance, and optimum press control is realized. PF Press start signal (PF) Press motion PF 1 PF output timer 1 Pattern function Workpiece By giving commands for 1 block, it is possible to perform punching at multiple positions in a given pattern. Eight types of pattern commands are offered to facilitate programming. Bolt hole circle 2 r G26 I r J K n 1 n Table motion Safety zone check Press motion PF 2 PF output timer 2 Punching arc Safety zone check prevents interference between tool and workpiece holder, which keeps away from damage caused by miss-programming or miss-operation. G88 I r J K P Q d In case of punch forbidden area, alarm is displayed without table motion Workpiece holder Next punch position r Tool d Interference 11
10 Ease of Operation User friendly operation and assistance Graphic display function Tool paths of part programs are able to be drawn graphically on the CNC display. It offers visual program review prior to machining. Servo waveform display Various servo data such as position errors, command pulses, torque commands, are displayed on CNC display with waveforms. It facilitates tuning servo conditions and troubleshooting servo problems without oscilloscope. Alarm history and operation history Alarm and operation status is recorded automatically in the non-volatile CNC memory and can be used for diagnostics. Help function Help function will assist an operator for details and countermeasure of any CNC alarm once lack of familiarity on CNC operation. Saving and restoring by memory card CNC data such as parameters, part programs, and offset data, can be saved to the PCMCIA memory card on the front of the LCD unit with easy operation, and are also restored conveniently from it for recovering CNC memory just in case. Variety of display units LCD MDI LCD units can be selected from 7.2 monochrome LCD, 8.4 TFT color and 10.4 TFT color. LCD units with MDI can be selected between vertical type and horizontal type. Vertical type Vertical type Horizontal type Horizontal type LCD PCMCIA Memory card 7.2 LCD /MDI 7.2 monochrome LCD/MDI 8.4 LCD /MDI 8.4 color LCD/MDI MDI 10.4 LCD 10.4 color LCD 12
11 Integrated Operation Guidance for NC program-less conventional lathe machining TURN MATE i TURN MATE i has accomplished NC program-less turning operation for conventional lathe. It is possible to carry out turning easily only by following guidance drawings on screen and inputting data. Following screens, considering operability as the most important, are prepared. All-in-one screen Cycle input screen Tool select screen Spindle setting screen Feed rate setting screen Touch Panel Touch panel is applied to 7.2" monochrome LCD unit. Using touch panel, information and operation are linked successfully. Only touching information on screen, a related operation screen appears. And all information for machining are integrated into one screen. Intuitive operation and plain screen help your turning work in job shop. Various canned cycles All necessary cycles for conventional lathe are covered. Patterning turning contours which often appear on drawings, input operation for contours can be saved. User friendly guidance drawing helps you to input cycle data. Roughing (Pattern figure, Free figure) Finishing (Pattern figure, Free figure) Grooving (Pattern figure) Threading (General thread) Re-threading (General thread) Drilling (Drilling, Tapping) 13
12 Ease of Operation Integrated Operation & Programming Guidance with extremely simplified operations MANUAL GUIDE i MANUAL GUIDE i is an integrated operation guidance, which provides handy operation guidance from programming through machine operation on one single screen. It can be applied to lathe, milling machine and machining center. Integrated Operating Screen ISO code part programming Powerful Program Editing Functions Various canned cycles Set-up Guidance Realistic Machining Simulation Integrated Operating Screen All the necessary operations are concentrated to one single screen. And, it is possible to operate easily a CNC without changing a screen. And, if necessary, the window will be opened in order to display the detailed data. Powerful Program Editing Functions In order to support the program editing operations at shop floor, following powerful editing functions are prepared. Cut, Copy & Paste Guidance Message Fixed form program menu M-code menu Contour Programming 14
13 Realistic Machining Simulation Entered program for milling and turning can be checked easily by tool path drawing or animated drawing. Following work-piece forms can be used for animated drawing. Rectangular Preformed cylinder Cylinder Prism Set-up Guidance In preparation for machining, simple instructions in menu form on a selected screen enables measuring of work-piece setting error, tool offset value and machined work-piece. Programming Guidance with extremely simplified operations MANUAL GUIDE i i MANUAL GUIDE 0i is a part programming operation guidance, which is concentrated to the functionality for creating a part program, and it pursues the extreme simple operation. It can be applied to lathe, milling machine and machining center. ISO code part programming G-code and M-code assistance Contour programming Various canned cycles ISO code part programming MANUAL GUIDE 0i adopted ISO code program for its part program language. Simple motion such as line and arc are entered by G-code directly, and complex motions such as pocket machining and drilling patterns can be entered easily by cycle machining blocks. CNC CNC program screen Menu screen Hole pattern screen 15
14 Maintenance and Customer Support i Worldwide Customer Service and Support FANUC operates customer service and support network worldwide through subsidiaries and affiliates. FANUC provides the highest quality service with the prompt response at any location nearest you. Luxembourg Stuttgart Prague Sofia Istanbul Moscow Chugoku Technical Center Hiroshima Technical Center Kyushu Branch Echigo Technical Center Hokuriku Technical Center Hokkaido Branch Tohoku Technical Center Maebashi Technical Center Tsukuba Branch Hino Complex Central Technical Center London Paris Barcelona Milan Kimhae Dalian Beijing Shanghai Shenzhen Hong Kong Bangkok FANUC Headquarters Taipei Taichung Chicago Detroit Charlottesville Kansai Branch Nagoya Sales Branch Manila Bangalore Kuala Lumpur Singapore Jakarta Johannesburg Ho Chi Minh Sydney FANUC Training Center FANUC Training Center operates versatile training courses to develop skilled engineers effectively in several days. Inquiries : Yamanakako-mura, Yamanashi, Japan Phone : Fax : HeadquartersOshino-mura, Yamanashi , Japan Phone: Fax: http:// America GE Fanuc Automation Americas, Inc. Tel Fax FANUC AMERICA CORPORATION Tel Fax Europe, the middle east and Africa GE Fanuc Automation CNC Europe S.A. Tel Fax FANUC EUROPE SERVICE GmbH Tel Fax FANUC FRANCE S.A.S. Tel Fax FANUC U.K. LIMITED Tel Fax FANUC ITALIA S.p.A. Tel Fax FANUC IBERIA, S.A. Tel Fax FANUC TURKEY LTD Tel Fax FANUC BULGARIA CORPORATION Tel Fax FANUC CZECH s.r.o. Tel Fax FANUC SOUTH AFRICA (PROPRIETARY) LIMITED Tel Fax FANUC MITSUI AUTOMATION CIS LLC Tel Fax Asia and Oceania FANUC KOREA CORPORATION Tel Fax FANUC TAIWAN LIMITED Tel Fax BEIJING-FANUC Mechatronics CO., LTD. Tel Fax FANUC INDIA PRIVATE LIMITED Tel Fax FANUC THAI LIMITED Tel Fax FANUC MECHATRONICS (MALAYSIA) SDN. BHD. Tel Fax PT. Fanuc GE Automation Indonesia Tel Fax FANUC SINGAPORE PTE. LTD. Tel Fax FANUC OCEANIA PTY. LIMITED Tel Fax FANUC PHILIPPINES CORPORATION Tel Fax FANUC VIETNAM LIMITED Tel Fax FANUC HONG KONG LIMITED Tel Fax All specifications are subject to change without notice. No part of this catalog may be reproduced in any form. F0iC-03, , Printed in Japan
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高速 高精度 高効率のナノ制御 High Speed, High Precision and High Efficiency Nano Control
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444 SumiTurn T-REX Tool Holders Cost reduction for copying with unique multiple cornered insert Carbide inserts, cermet inserts and 4 types of breakers are available. Expansion of our popular steel turning
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