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1 Journal of the Combustion Society of Japan Vol.53 No.164 (2011) SERIAL LECTURE Roles of Combustion Science and Technology toward Low-Carbon Society 工業炉の省エネルギーへの取り組み Efforts for Energy Saving of Industrial Furnaces * TAKEUCHI, Osamu* (SN ) Japan Industrial Furnace Manufactures Association (JIFMA), SN Iwamotocho Bldg., Iwamoto-cho Chiyoda-ku, Tokyo , Japan Abstract : Heating actions using industrial furnaces enables the material to change its mechanical and/or scientific/chemical properties to desired conditions. Various kinds of industrial furnaces in different sizes are often used in each industry. In Japan, the estimated number of industrial furnaces is about Energy saving development of industrial furnaces started with the first oil crisis on Since then various kinds of development and improvement have been performed. Examples of blast furnace plants and reheating furnaces for rolling mill are given on this paper. The development of the high temperature air combustion system of high performance furnaces is succeeded and getting spread in the market. JIFMA s activities for International standards for industrial furnaces ISO/TC244, new work item of method of measuring energy balance and calculating efficiency will contribute to the low carbon society. Key Words : Industrial furnace, Energy saving, High temperature air combustion, High performance industrial furnace, International standard, Oxy-combustion 1. はじめに 90 39,000 1,000 * Corresponding author. takeuchi@jifma.or.jp 7,500 KL 200 3,000 SOx NOx 2. 工業炉のエネルギー消費低減の取り組み 1 10, 大形炉を代表する製鉄用高炉プラント 1,000 1,300 (35)

2 ( ) 2. ( ) 1. 1, kg CO2 1 2,000 kg 1 CO2 19 % 2,000 2, CO2 (NEDO) (COURSE50) 2008 COURSE50 CO2 CO2 10 % 20 % 30 % CO2 1 CO 中小形炉への取り組み ,760 MJ 1,256 MJ (36)

3 (1993 ) 3. 高性能工業炉の開発 3.1. 開発経緯 1992 ( ) NEDO ( ) ( 1999 ) NEDO 1/ リジェネバーナによる高性能工業炉 DREVER () () LPG 0.6 1, BGplc 20 3 [7] NOx 2. (37)

4 ( 100 m/s) 1400 NOx % 3.3. 高性能工業炉の開発成果 ( ) ( ) ( NEDO) ) 30 % 2) NOx 50 % 3. ( ) 3) 20 % ( ) ( 3) 4) 5) 1 6) 3.4. 高性能工業炉の普及 ( ) NEDO ,300 8, % (38)

5 , 工業炉の標準化 4.1. はじめに ( ) 標準化の重要性 WTO TBT 1995 (ISO/IEC ) JIS ( ) ( ) () 2005 (ISO/TC109) ISO/TC109 ( ) TC109 ( 1/3) (IHEA) ISO ISO JIS (JIS B8407) ISO ( 社 ) 日本工業炉協会における工業炉標準化 1) JIS B8415 JIS B EN-746 NFPA-86 ISO JIS 2) ISO/TC244 Industrial furnaces and associated processing equipment IHEA ( ) CECOF ( ) 3 ISO (39)

6 ISO/TC244 industrial furnace and associated processing equipment. 5. ( ) ISO ISO/ TC Alexandria, VA. 5 P ( ) 17 O ( ) Method of measuring energy balance and calculating efficiency 工業炉の産業ビジョン (40)

7 % ( ) ( 21 ) ( ) ( 40 % 40 % ) NOx 6. さいごに 45.3 % % ( ) 3 10 % References 1. Vol.14, No.12:6-8(2009). 2. Vol.14, No.12:39-47(2009). 3. ( ) ( ) ( ) Vol.62, No12:41-44(2009) ( ) (41)

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