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1 Transactons of JSCES, Paper No Ansotropc Hgh Vscosty Flud Analyss Usng a Partcle Method for Evaluatng CFRTP Press Moldng Process Ryosaku SHINO, Tasuku TAMAI, Sech KOSHIZUKA, Akra MAKI and Takesh ISHIKAWA 1 ( ) 2 ( ) In ths paper, a new ansotropc hgh vscosty model usng a partcle method s proposed to analyze the carbon fber renforced thermoplastcs (CFRTP) press moldng process. Ansotropy of vscosty s consdered wth fber orentaton vector, and LSMPS method s used to mprove relablty and usablty. Analyss of a smple cube pressng process demonstrates the capablty of the present method to analyze ansotropc hgh vscosty flows wthout vtatng the ncompressblty. Key Words: Partcle Method, LSMPS Method, CFRTP, Ansotropc Vscous Flud, Hgh Vscosty 1. (Fber Renforced Plastcs : FRP) FRP FRP FRP (Carbon Fber Renforced Plastcs : CFRP) (Carbon Fber Renforced Thermoplastcs : CFRTP) CFRP CFRTP CFRTP FRP , , c Manuscrpt receved, October 04, 2015; fnal revson, Aprl 05, 2016; publshed, June 30, Copyrght c 2016 by the Japan Socety for Computatonal Engneerng and Scence. FRP FRP FRP FRP FRP (1) FRP CFRP (2) FRP

2 FRP SPH(Smoothed Partcle Hydrodynamcs) (3) MPS(Movng Partcle sem-mplct) (4) MPS (5) (6) (7, 8) (9) (10) (11) Tama and Koshzuka LSMPS(Least Squares Movng Partcle Sem-Implct) (12) LSMPS MPS SPH (12) 2. LSMPS (2) LSMPS 2.1 FRP Lee (13) Verweyst and Tucker (1) Lee (Hele-Shaw ) Hele-Shaw 2 Hele-Shaw (13) Verweyst and Tucker (14) 2 4 Verweyst and Tucker (2) Young consoldaton 2 (15) 2 FRP Du Dt = C 2 u 1 P + f (1) ρ u t P ρ f C Fg.1 r q 動粘度 p 繊維 Y 動粘度 Fber orentaton vector and knematc vscosty. Fg.1 p = {p x, p y, p z }, q = {q x, q y, q z }, r = {r x, r y, r z } Z X

3 Fg.1 X, Y, Z ) Fg.1 p, q, r ϕ ϕ p x q x r x ϕ = p y q y r y p z q z r z FRP (2) FRP ν hor ν ver ν ver < ν hor C 1 ν hor 0 0 (2) C = ϕ T 0 ν ver 0 ϕ (3) 0 0 ν ver 2.2 MPS (4) 10 m 2 /s x = x k + tu k (4) 3ũ 4u k + u k 1 = C 2 ũ 1 2 t ρ Pk + f (5) 2 ϕ k+1 = 3ρ 2 t ũ (6) 3u k+1 3ũ 2 t = 1 ρ ϕk+1 (7) P k+1 = P k + ϕ k+1 (8) x k+1 = x k + t ( u k+1 + u k) 2 (9) x x t u ũ ϕ k+1 ϕ k+1 = P k+1 P k (10) 2.3 LSMPS (5) 2 (6) (7) Tama and Koshzuka Standard LSMPS scheme Type-A (12) 1 1 ( ) T ϕ ϕ ϕ [( ) = H [1] r x, y, z s M [1] 1 ] b [1] r 1 s 0 0 H [1] = 0 r 1 s r 1 s [ M [1] = w ( ) ( ) ( )] x j, r e p [1] x j p [1] x j b [1] = j Λ j Λ [ w ( x j, r e ) p [1] ( x j (11) (12) (13) ) (ϕ j ϕ ) ] (14) x j = x j x (15) p [1] (x) = ( x, y, z ) T (16) Λ = { j 0 x j < re } (17) ϕ H rs (12) Scalng matrx M (13) Moment matrx b (14) p (x) (16) r e dlaton parameter scalng parameter w Tama and Koshzuka (12) ( ) 2 x 1 (0 x < r e ) w (x, r e ) = r e, 0, (r e x ) (18) (5) 1 (6) Standard LSMPS scheme Type- A (12) 2 2 [ H ]9 3 = ( 2 ϕ x 2, M = b = 2 ϕ y 2, ) 2 T ϕ [( ) = H z 2 M 1 ] b 2r 2 s r 2 s r 2 s j Λ j Λ [ w ( x j, r e ) p [ w ( x j, r e ) p ( x j ( x j ) ( )] p x j (19) (20) (21) ) (ϕ j ϕ ) ] (22) p (x) = ( x, y, z, x 2, y 2, z 2, xy, yz, zx ) T (23)

4 2.4 Posson (6) LSMPS ϕ k+1 = 0 (24) Drchlet ϕ k+1 n = 0 (25) Neumann (25) Neumann Tama and koshzuka Constrant LSMPS scheme type-a (12) ϕ ϕ k+1 n = g N (x) (26) (26) 2 ( ) 2 ϕ 2 ϕ 2 T ϕ [( ) = H x 2, y 2, z 2 M + N 1 ( )] b + c (27) (10) ( 3 ) (32) ( ũ x ũ y,ũ z ) 3 (31) (32) (32) 仮想粒子 l 0 n Support 半径 M H rs b (21) (22) N c Fg.2 自由表面粒子 Vrtual partcle of the surface partcle. N = w (0, r e ) p N (x ) p N (x ) (28) c = w (0, r e ) p N (x ) g N (x) (29) p N (x ) = ( n x, n y, n z, 0, 0, 0, 0, 0, 0 ) (30) n = {n x, n y, n z } 2.5 (5) ũ = u wall (31) [ p k I + ρc ũ ] n = 0 (32) p k k n ( (24) (8) p k ) MPS (16) ũ x ũ y ũ z ( ũ x ũ y ũ z ) ũ x ũ y ũ z Fg.2 (5) (32) l 0 1 M (32) A S d ũ d + A S ũ = r S (33) ũ A S (32) ũ d A S d (32) r S ũ d ũ d = A 1 S d r S A 1 S d A S ũ (34) (5) A Id ũ d + A I ũ = r I (35) A I (5) A Id (5) r I (34) (35) ũ d ( ) AI A Id A 1 S d A S ũ = r I A Id A 1 S d r S (36)

5 2.6 LSMPS (24) (32) MPS ( ) (4) FRP (17) (18) (19) (20) 2.7 (32) MPS l 0 x +l 0, l 0, y +l 0, l 0, z +l 0, l 0 Nomura (21) n j Λ x j w ( ) x j, r e n = j Λ x j w ( ) (37) x j, r e Nomura 3. y θ[degree] p r x z p:fber drecton q z y x Fg.3 Table1 Parameter ν ver [m 2 /s] l z V[m/s] Press T[second] h[m] l y l x Problem geometry Parameter of analyss Value ν hor [m 2 /s] ν ver 10, 50, 100, 500, 1000 θ [degree] 0 l x [m] l y [m] l z [m] h [m] T [s] ρ [kg/m 3 ] V [m/s] l 0 [m] r e [m] 3.1 l 0 [m] 1.3 l 0 t [s] Fg.3 Fg.3 xy y θ[degree] l x [m] l y [m] l z [m] V[m/s] h[m] T Table 1 l 0 T

6 Measurement (mm) Pressure (Pa) Pressure [Pa] Vscosty Rato 10 Vscosty Rato 50 Vscosty Rato 100 Vscosty Rato 500 Vscosty Rato 1000 Theoretcal Value Smulaton Tme [s] Fg.7 Maxmum pressure of the lamnate durng pressed X Y Z X Fber Drecton Fg.4 Analytcal result (ν hor = ν ver 1000, t = T ) Y Vscosty Rato Fber Drecton Fg.5 Transverse plane of the analytcal result (t = T) Fg.6 60 Wdth 40 Length 20 Intal Length and Wdth Double Value of the Intal Measurement Vscosty Rato Measurement of the lamnate after pressed 3.2 Fg.4 t = T[s] 1000 Fg.5 t = T[s] xy ( z = h Vt/2 ) Fg.6 t = T[s] (x y ) 60.5mm () 121mm ( 2 ) P (x) (22) P (x) = 6µḣ h 3 ( L 2 x 2) (38) µ ḣ ( ) L x (38) Fg.7 (38) µ = ν ver ρ ḣ = V h = l z Vt L = l z L x / (2h) x = 0

7 (a) t = 0.0 (b) t = 0.5 (c) t = 1.0 (d) t = 1.5 (e) t = 2.0 (f) t = 2.5 Pressure [Pa] Z Fber Drecton (g) ColorMap X (h) Axes and Fver Drecton Fg.8 Coronal plane of the analytcal result.(ν hor = ν ver 1000)

8 Error Volume [m^3] Z Y Fg.9 X Mesh constructed wth partcles model (ν hor = ν ver 1000, t = T ) 8.0E E E E-05 Volume Intal Volume 0.0E Vsocsty Rato 4.6E E E E E E-02 Fg.10 Estmated volume of the lamnate Error 4.0E Vscosty Rato Fg.11 Error of the volume value ( V V nt /V nt ) Fg.8 t = 0.0 t = 0.5 t = 1.0 t = 1.5 t = 2.0 t = 2.5 xz z x y MPS Fg.4 Fg.8 Fg.4 Fg.8 LSMPS ( ) Delaunay Delaunay TetGen (23) 1000 Fg.9 Fg.10 Fg.11 V nt V V error V error = V V nt V nt (39) Fg.11 5 % 4. LSMPS

9 Standard LSMPS scheme Type-A (12) (1) Verweyst, B. E. and Tucker C. L.III, Fber Suspensons n Complex Geometres: Flow/Orentaton Couplng, The Canadan Journal of Chemcal Engneerng, 80-6, 2002, (2) Ishkawa, T. and Ogasawara, H., and Tomoka, M., Evaluaton of flowablty of thermoplastc carbon fber compostes for compresson moldngs, Proceedng of ECCM16 - European Conference on Composte Materals, Sevlle: Span, June (3) Lucy, L. B., A numercal approach to the testng of the fsson hypothess, Astronomcal Journal, 82, 1977, pp (4) Koshzuka, S. and Oka, Y., Movng-Partcle Sem-Implct Method for Fragmentaton of Incompressble Flud, Nuclear Scence and Engneerng, 123-3, 1996, pp (5) Xong, J., Koshzuka, S. and Saka, M., Numercal analyss of droplet mpngement usng the movng partcle sem-mplct method, Journal of Nuclear Scence and Technology, 47-3, 2010, pp (6) Shbata, K. and Koshzuka, S., Numercal analyss of shppng water mpact on a deck usng a partcle method, Ocean Engneerng, , 2007, pp (7), Smulaton-based 4DCT, Medcal Imagng Technology, 28-4, pp , (8),, Medcal Imagng Technology, 31-4, 2013, pp (9) Khayyer, A. and Gotoh, H., Modfed Movng Partcle Sem-mplct methods for the predcton of 2D wave mpact pressure, Coastal Engneerng, 56-4, 2009, pp (10), MPS,, 2014, Paper No (11),,, Movng Partcle Semmplct,, 2015, Paper No (12) Tama, T. and Koshzuka, S., Least squares movng partcle sem-mplct method, Computatonal Partcle Mechancs, 1-3, 2014, pp (13) Lee, C.-C. and Lee, F. Folgar and C. L. Tucker, Smulaton of Compresson Moldng for Fber-Renforced Thermosettng Polymers, Journal of Engneerng for Industry, 106-2, 1984, pp (14) Advan, S. G. and Tucker, C. L., The Use of Tensors to Descrbe and Predct Fber Orentaton n Short Fber Compostes, Journal of Rheology, 31-8, (15) Young, W.B., Resn Flow Analyss n the Consoldaton of Mult-Drectonal Lamnated Compostes, Polymer Compostes, 16-3, 1995, pp (16) Sun, X., Saka, M., Shbata, K., Tochg, Y., and Fujwara, H. Numercal modelng on the dscharged flud flow from a glass melter by a Lagrangan approach Nuclear Engneerng and Desgn, 248, 2012, pp (17), Khayyer Abbas,,, B2( ), 65-1, 2009, pp (18),,, MPS, B2( ), 68-1, 2012, pp (19) Lee, E.-S., Moulnec, C., Xu, R., Voleau, D., Laurence, D. and Stansbyc, P., Comparsons of weakly compressble and truly ncompressble algorthms for the SPH mesh free partcle method, Journal of Computatonal Physcs, , 2008, pp (20),,,, October (21) Nomura, K., Koshzuka, S., Oka, Y. and Obata, H., Numercal Analyss of Droplet Breakup Behavor usng Partcle Method, Journal of Nuclear Scence and Technology, 38-12, 2001, pp (22) 4, ( ), 2004.

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