PRODUCT INFORMATION Highly Efficient FXS Carbide Ball Nose End Mills Vol. 3 PAT.P. FXS-EBT FXS-LS-EBT FXS-PC-EBT FXS-EBM
3 Flutes Series Features Thanks to 3 flutes ball nose geometry, all of that reach the center, the feed can be increased by 50%! Now an even more highly efficient machining is available! Tool Work Material Cutting Speed Feed Milling Method Cutting Depth FXS-EBTR36 SKD11(60HRC) 94.2m/min (5,000min -1 ) 3,000mm/min(0.6mm/rev) Pocket Milling Operation aa=0.15mm, Pf=0.3mm FXS-EBT Competitor (4 Flutes) Competitor (2 Flutes for high hardened material) during the first piece during the first piece 0 5 10 15 20 25 30 Number of Holes R5 1.5mm 48mm 17.8mm Coolant Machine Air Blow Vertical Machining Center(BT40) FXS-EBT with the unique ball nose geometry performed out admirably with such difficult feed as 3000mm/min in SKD11 (Die Steel with 60HRC). FXS-EBT 3 Flutes Tool Material Ultra Fine Grain Carbide Surface Treatment FX Coating Helix Angle Tolerance of Ball Nose Radius 3 Flutes d D d FXS-LS-EBT EDP No. 8518106 8518108 8518110 8518112 8518116 8518120 R RD R 3 6 R 4 8 R 5 10 R 6 12 R 8 16 R10 20 Lc L Lc L d Stock (Yen) 8518102 R 1 2 50 5 6 15,000 8518103 R 1.5 3 60 8 6 15,900 8518104 R 2 4 70 8 6 15,900 8518094 R 2 4-4 60 8 4 15,900 8518105 R 2.5 5 80 10 6 18,100 90 12 6 17,600 3 Flutes long shank Unit:mm) 100 14 8 22,500 100 18 10 28,600 110 22 12 35,800 140 30 16 72,600 160 38 20 114,000 Standard stock item. 3 Flutes R Lc L Tool Material Ultra Fine Grain Carbide Surface Treatment FX Coating Helix Angle Tolerance of Ball Nose Radius EDP No. 8518406 8518408 8518410 8518412 8518416 8518420 RL R 3140 R 4160 R 5180 R 6200 R 8220 R10250 Lc d Stock Unit:mm) (Yen) 12 6 20,400 14 8 26,500 18 10 34,700 22 12 44,300 30 16 85,800 38 20 135,000 Inventory center stock item. 1
FXS-PC-EBT 3 Flutes Pencil Neck Tool Material Ultra Fine Grain Carbide Surface Treatment FX Coating Helix Angle Tolerance of Ball Nose Radius 3 Flutes R LC L2 L1 d2 L d Unit:mm) EDP No. 8511222 8511224 8511264 8511335 8511363 8511435 8511463 8511536 8511564 8511625 8511635 8511663 8511726 8511735 8511826 8511836 8511864 8511929 R R1 1 20 R1 1 40 R1 3 40 R1.513050 R1.53 30 R2 13044.7 R2 3 25.6 R2.513060 R2.53 36.1 R3 1 52 R3 13046.7 R3 3 27.6 R4 1 57 R4 13048.7 R5 1 57 R5 13050.7 R5 3 31.6 R6 1 85 L 70 80 80 90 70 90 70 110 90 110 110 90 120 120 130 130 110 160 Lc d 2 6 2 6 2 6 3 6 3 6 4 6 4 6 5 8 5 8 6 8 6 8 6 8 8 10 8 10 10 12 10 12 10 12 d2 L2 Stock (Yen) 2.6 4 17,800 3.3 4 18,200 5.8 4 18,200 5.3 5.5 18,700 5.6 5.5 17,800 6 6.5 18,700 6 6.5 17,800 7.7 7.5 23,100 8 7.5 22,100 7.5 8.5 24,000 8 8.5 24,000 8 8.5 22,900 9.6 10.5 30,800 10 10.5 30,800 11.6 12.5 37,900 12 12.5 37,900 12 12.5 36,100 14.4 15 Inventory center stock item 12 16 57,000 4 Flutes Features The 4-flutes type focused on high speed and high feeding. Highly efficient machining in high hardened materials available now! Saving a great deal of machining time in direct milling operation! FXS-EBM 4 Flutes D d 4 Flutes R Lc L Tool Material Ultra Fine Grain Carbide Surface Treatment FX Coating Helix Angle Tolerance of Ball Nose Radius EDP No. 8518206 8518208 8518210 8518212 8518216 8518220 RD R 3 6 R 4 8 R 510 R 612 R 816 R1020 L Lc d Stock Unit:mm) (Yen) 90 12 6 18,100 100 14 8 23,100 100 18 10 29,400 110 22 12 36,800 140 30 16 74,600 160 38 20 117,000 Inventory center stock item. 2
Cutting Condition FXS-EBT Roughing The machining path is on condition of contouring line operation. aamax=0.5mm aamax=1mm aamax=0.5mm 3
Cutting Condition FXS-EBT Finishing The machining path is on condition of contouring line operation. 4
Cutting Condition FXS-EBT The machining path is on condition of contouring line operation. High Speed Roughing HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. aamax=1mm aamax=0.8mm aamax=0.5mm aamax=0.3mm 5
Cutting Condition FXS-EBT HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. The machining path is on condition of contouring line operation. High Speed Finishing 6
Cutting Condition FXS-LS-EBT Max=1.5mm Max=1mm 7
Cutting Condition FXS-PC-EBT Max=1mm Max=0.5mm 8
Cutting Condition FXS-PC-EBT HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. 9
Cutting Condition FXS-EBM Roughing The machining path is on condition of contouring line operation. aamax=0.5mm aamax=1mm aamax=0.5mm 10
Cutting Condition FXS-EBM Finishing The machining path is on condition of contouring line operation. 11
Cutting Condition FXS-EBM HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. The machining path is on condition of contouring line operation. High Speed Roughing aamax=1mm aamax=0.8mm aamax=0.5mm aamax=0.3mm 12
Cutting Condition FXS-EBM HIGH-SPEED MILLING Caution: Sparks generated during operation or heat caused by tool breakage can cause fire. Be sure to use all proper fire-prevention measures. The conditions below are for high speed / high precision machining centers. The machining path is on condition of contouring line operation. High Speed Finishing 13
Performance Data FXS-EBMHighly efficient machining in hardened materials. Tool Size Work Material Milling Speed Feed Milling Method Depth of Cut Overhang Length Coolant Machine FXS-EBM 4 Flutes R510 SKD11(60HRC) 147.6m/min(4,700min -1 ) 2,000mm/min (0.42mm/rev) Contouring Operation aa=2mm, Pf=2mm L/D=3(30mm) Air Blow Vertical Machining Center(BT40) Comment Despite hardened steel with 60HRC, there was no large chippings occurred after 1 piece and it was capable of the further operation. 14mm 160mm 80mm 2mm FXS-EBMPerformance of Pocket Milling Operation Tool Size Work Material Milling Speed Feed Milling Method Depth of Cut Overhang Length Coolant Machine FXS-EBM 4 Flutes R510 SKD61 (50HRC) 298.3m/min (9,500min -1 ) 1,900mm/min (0.2mm/rev) Pocket Milling Operation aa=0.5mm, Pf=1mm L/D=4(40mm) Air Blow Horizontal Machining Center(BT40) Comparisons until 0.1mm flank wear FXS-EBM CompetitorA CompetitorB Comment 0 5 10 15 20 25 30 35 Tool life (Number of holes) R8 10mm 47mm 26mm FXS-EBM with its unique center geometry was capable of stable machining against the competitor s 4 flutes type. 14