NISSEI evel New Products evel gears atalog Number of NISSEI evel The catalog number systems of differs from other miter gears. 001 G F Hand of () Products Shape (Finished Shape) Surface finish () The haracteristics of evel 1. JIS Grade 0, high strength, high precision products 2. Superior performance with regard to high speed, low noise, and low vibration. 3. Module range from 1.5 to 6 4. Three gear ratios: 1, 1.5 and 2 Products Shape Type F - Finished Shape Type U - Shape to llow Secondary Operations *The heavy lines in the figure below indicate the masked areas during carburizing Gear atio (1) O of the arger gear (31mm) Type ( ) 8
evel egarding the Transmission apability Table 1. The values given in the table are for a service factor of 1.Using the table on the right, please modify the value according to the actual conditions. 2. For speed increaser applications (where the gear is the driver and the pinion is driven), the torque on the pinion is the value in the table multiplied by the speed ratio. (Ex.) For speed ratio of 1/1.5, the torque on the pinion is 1/1.5 times the value given in the table. Impact from Prime Mover Uniform oad (Motor, Turbine, Hydraulic Motor) ight Impact oad (Multicylinder Engine) Medium Impact oad (Single ylinder Engine) Impact from oad Side of Machine Uniform oad 1.00 1. 1. Medium Impact oad 1. 1. 1.75 Heavy Impact oad 1.75 2.00 2. Transmission apability Table 伝 達 能 力 表 Model 1 0001 01 066001 078001 0901 01 11 7001 01 min -1 上 段 : 伝 達 容 量 (kw) 下 段 : 出 力 トルク(N m) 0 0 600 900 00 00 上 記 はサービスファクターが1の 場 合 です P.のサービスファクターの 表 をご 覧 ください 上 記 は 減 速 で 使 用 する 場 合 の 出 力 トルクです 増 速 で 使 用 する 場 合 は P.の 伝 達 能 力 表 について の(2)をご 覧 ください 01.5 Transmission apability Table ower Output 回 転 Torque 速 度 (PM) (N.m) 0.0 0.068 0.5 0.375 0.5 0.7 1.04 1.65 6.65 6.51 6. 5.98 5.82 5. 5.51 5. 0. 0.9 0.511 0.980 1.43 1.86 2. 4..6.2.3.6.2.8.3.5 0.1 0.4 1. 2.23 3. 4. 6.08 9..4 39.3 37.3.6.5.6.3.4 0.7 0.7 2.02 3.85 5.59 7..4.3 70.2 68.3 64.4 61.4 59.3 57.8.4 52.0 0.577 1. 3. 6.00 8.68 11.2.1.1 9.8 6.9 1.0 95.5 92.2 89.5 85.5 79.8 0.901 1.75 4.91 9.31.5.4.9.6 2.6 6.7 6.9 8.1 3.2 1.3 1.4 1.6 1. 2.78 7.80.7.2.4 39.1 60.3 4.6 5.8 8.1 2.4 5.6 2.7 7.9 2.2 2. 4..6 23.6.0 43.7 62.0 95.0 5.2 4.5 0.1 376.6 0.9 8.1 9.5 2.0 3.68 7..7 37.0 53.0 68.1 96.2 6 704.1 678.6 6.6 589.4 2.9 5.3 5.9 466.8 5.31.2.3 52.8 75.5 96.8 1 6 976.7 901.2 8.4 801.2 770.8 7.8 6.1 伝 達 能 力 表 上 段 : 伝 達 容 量 (kw) 下 段 : 出 力 トルク(N m) ピニオン 回 転 速 度 (PM) Upper Transmission apability(kw) ower Output Torque (N.m) Model 01 5 0611 5 1 5 0901 5 51 5 5 11 5 31 5 11 5 min -1 0 0 600 900 00 00 0.077 0.1 0.4 0.8 1. 1.58 2. 3.64.2.6.6.8.3.9.2.4 0.9 0.9 0.882 1. 2.46 3. 4.64 7. 45.4.3.2.4 39.2.3 37.0.0 0.7 0.5 1.53 2.93 4. 5. 8.00.6 79.4 77.4.4 70.1 68.0 66.3.7 60.1 0.466 0.908 2.57 4.90 7. 9..3.8 1.4 1.4 1.6 1.7 1.8 1.8 5.9 99.0 0.700 1. 3.84 7.31.6.7.7.7 1.0 5.2 3.4 4.6 8.7 3.8 6.9 7.1 1.03 2.00 5..7.5.0.6.5 5.2 6.4 8.7 5.0 6.1 239.3 7.5 2.8 1. 3.03 8.51.1 23.2.1.9 66.4 8.2 4.4 6.0 4.4 370.7 8.9 1.3 3.7 2. 4.39.3 23.2.4 43.1 61.4 94.6 6.2 6.6 587.4 4.1 5.5 5.8 9.4 452.1 2.92 5.64.8.7.7.1 78.3 1 8.5 809.0 754.1 7.0 680.6 658.0 623.7 574.7 上 記 はサービスファクターが1の 場 合 です P.のサービスファクターの 表 をご 覧 ください 上 記 は 減 速 で 使 用 する 場 合 の 出 力 トルクです 増 速 で 使 用 する 場 合 は P.の 伝 達 能 力 表 について の(2)をご 覧 ください 039002 Transmission apability Table 伝 達 能 力 表 上 段 : 伝 達 容 量 (kw) 下 段 : 出 力 トルク(N m) ピニオン 回 転 速 度 (PM) Upper Transmission apability(kw) ower Output Torque (N.m) Model 039002 0002 0702 096002 1002 02 02 min -1 Upper Transmission apability (kw) 0 0 600 900 00 00 0.0 0.049 0.2 0.5 0.4 0.5 0.770 1.23 9. 9.45 9.07 8.76 8.57 8. 8. 7.83 0.075 0.7 0.3 0.8 1. 1. 2. 3.59.8.1.0.0.3.8 23.9.8 0.5 0.1 1.03 1.98 2.89 3.76 5.45 8.61 70.7.0 65.7.1 61.3 59.9 57.9 54.8 0.4 0.7 2.02 3.86 5.62 7.31.5.6 9.3 1.3 8.5 1.6 1.6 1.7 111.8 5.9 0.649 1. 3.58 6.82 9.90.9.5.0 8.1 1.2 7.5 2.7 9.9 5.0 6.1 4.4 1.07 2.08 5.87 11.2.2.0.1 46.9 8.9 397.2 3.6 6.0 3.2 3.4 3.7 8.1 1.78 3.45 9.72.4.6.5 49.3 76.5 680.6 660.0 6.8 587.4 5.8 549.2 523.7 7.4 上 記 はサービスファクターが1の 場 合 です P.のサービスファクターの 表 をご 覧 ください 上 記 は 減 速 で 使 用 する 場 合 の 出 力 トルクです 増 速 で 使 用 する 場 合 は P.の 伝 達 能 力 表 について の(2)をご 覧 ください 9
NISSEI Modules New Products Gear atio 1 Type F (Finished Style) Shape Shape 1 atalog 1GF 1GF 0001GF 0001GF 01GF 01GF 066001GF 066001GF 078001GF 078001GF 0901GF 0901GF 01GF 01GF 11GF 11GF 7001GF 7001GF 01GF 01GF irection of Shape Module of teeth Pitch dia. Face width 1.5 3.5 07 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 23 3.0 2.5 3.0 377.0 8.0 3.5 1.0 4.0 0.0 09 0 066 078 5 1 7 4.2.5 31.1.6 43.1.6.0 64.0 76.0 84.0 ore H7 23 0 0 0 054 070 082 1 Gear atio 1 Type U (Style llowimg Modifications) Shape Shape atalog 1GU 1GU 0001GU 0001GU 01GU 01GU 066001GU 066001GU 078001GU 078001GU 0901GU 0901GU 01GU 01GU 11GU 11GU 7001GU 7001GU 01GU 01GU irection of Shape Module of teeth Pitch dia. Face width 1.5 3.0 07 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 23 3.5 2.5 3.0 377.0 8.0 3.5 1.0 4.0 0.0.09 0 066 078 5 1 7 4.2.5 31.1.6 43.1.6.0 64.0 76.0 84.0 ore H7 0 0 0 054 070 082 1 0
JIS 04 grade 0 60~H Shape SM4 (Module 3.5 and above are SM4) Overall arburizing atum reference surface ore Secondary Operations Not possible ength of bore Hub width Total length Mounting distance 06.0 0 07 3.5 0 08 23.0 0.5 0.0 057.0 066 39.0 072 45.5 088 53.5 5 51.5 1 eyway 04 x 1.8 07 x 3.0 x 3.3 x 3.8 llowable torque (kgf.m) 00.61 01.59 03.. 09.74. 23.90. 60. 85.80 acklash 0.05 ~ 0 00.08 00. 00. 00.68 01.08 01.76 02. 04.78 07. 11. atalog 1GF 1GF 0001GF 0001GF 01GF 01GF 066001GF 066001GF 078001GF 078001GF 0901GF 0901GF 01GF 01GF 11GF 11GF 7001GF 7001GF 01GF 01GF JIS 04 grade 0 60~H Shape SM4 (Module 3.5 and above are SM4) arburized (bore & hubs are masked) atum reference surface ore Secondary Operations Possible where masked ength of bore Hub width Total length Mounting distance Machinbale 51 06 07 08.0.5 23.0.5.0.0 39.0 45.0 53.5.5 0 0 0 0 057 066 072 088 5 1 : The allowable torques are obtained by conversion from the table on page 9 for 600 min -1. Max. ore 62 llowable torque (kgf.m) 00.61 01.59 03. 06. 09.74. 23.90. 60. 85.80 1 acklash 0.00 ~ 0.05 0.05 ~ 0 00.08 00. 00. 00.78 01. 01.92 02.66 04.98 07.80 11.58 atalog 1GU 1GU 0001GU 0001GU 01GU 01GU 066001GU 066001GU G 078001GU 078001GU 0901GU 0900GU 01GU 01GU G 11GU 11GU 7001GU 7001GU 01GU 01GU
モジュール NISSEI evel Modules New Products Shape Shape Gear atio 1.5 Type F (Finished Style) 1 atalog 01.5GF P 01.5GF G 0611.5GF P 0611.5GF G 1.5GF P 1.5GF G 0901.5GF P 0901.5GF G 51.5GF P 51.5GF G.5GF P.5GF G 11.5GF P 11.5GF G 31.5GF P 31.5GF G 11.5GF P 11.5GF G irection of Shape Module of teeth Pitch dia. Face width 2.00 2. 2.75 3.00 3. 3.75 4. 4. 5.00 3.00 0.00 3. 060.75 9.. 0.00 090.00 370.00 5.00 2. 3.75 393. 0. 8.00 2.00 1.00 0.00 09 0 0 0 061 052 090 5 087 4 099 1 1 3 6 1.6.4.4.2.8.5.1 54.7 37.8 53.0 46.6 64.0 52.9 68.0 64.6 76.0 71.8 86.0 ore H7 45 82 90 evel gears Shape Shape Gear atio 1.5 Type U (Style llowing Modifications) atalog 01.5GU P 01.5GU G 0611.5GU P 0611.5GU G 1.5GU P 1.5GU G 0901.5GU P 0901.5GU G 51.5GU P 51.5GU G.5GU P.5GU G 11.5GU P 11.5GU G 31.5GU P 31.5GU G 11.5GU P 11.5GU G irection of Shape Module of teeth Pitch dia. Face width 2.00 2. 2.75 3.00 3. 3.75 4. 4. 5.00 3.00 0.00 3. 060.75 9.. 0.00 090.00 370.00 5.00 2. 3.75 393. 0. 8.00 2.00 1.00 0.00 09 0 0 0 061 052 090 5 087 4 099 1 1 3 6 1.6.4.4.2.8.5.1 54.7 37.8 53.0 46.6 64.0 52.9 68.0 64.6 76.0 71.8 86.0 ore H7 82 90 2
evel JIS 04 grade 0 60~H Shape Shape SM4 (Module 3.5 and above are SM4) Overall arburizing atum reference surface ore Secondary Operations Not possible ength of bore Hub width Total length Mounting distance 04.3 05.1.0 05.7.0 08.0.0.0.0.0.0.5 23.5.0.0.5.0.5.0.0.5.0 43.5.5 49.5 45.5.5 0 039 037 046 045 0 057 064 082 085 5 090 eyway 04 x 1.8 07 x 3.0 07 x 3.0 x 3.3 x 3.8 llowable torque (kgf.m) 02.02 04. 07. 11.9.8.0 39.2.5 72.4 acklash 0.00 ~ 0.05 0.05 ~ 0 0. 0. 0.62 1.08 1.52 2. 3. 5. 6.77 atalog 01.5GF P 01.5GF G 0611.5GF P 0611.5GF G 1.5GF P 1.5GF G 0901.5GF P 0901.5GF G 51.5GF P 51.5GF G.5GF P.5GF G 11.5GF P 11.5GF G 31.5GF P 31.5GF G 11.5GF P 11.5GF G JIS 04 grade 0 60~H Shape Shape SM4 (Module 3.5 and above are SM4) arburized (bore & hubs are masked) atum reference surface ore Secondary Operations Possible where masked ength of bore Hub width Total length Mounting distance Machinable 04.3 05.1.0 05.7.0 08.0.0.0.0.0.0.5 23.5.0.0.5.0.5.0.0.5.0 43.5.5 49.5 45.5.5 0 039 037 046 045 0 057 064 082 085 5 090 Max. ore 60 llowable torque (kgf.m) 02.02 04. 07. 11.9.8.0 39.2.5 72.4 NOTE1: The allowable torques are obtained by conversion from the table on page 9 for 600 min -1. 3 acklash 0.00 ~ 0.05 0.05 ~ 0 0. 0. 0. 1. 1.65 2.51 3.61 5. 7.06 atalog 01.5GU P 01.5GU G 0611.5GU P 0611.5GU G 1.5GU P 1.5GU G 0901.5GU P 0901.5GU G 51.5GU P 51.5GU G.5GU P.5GU G 11.5GU P 11.5GU G 31.5GU P 31.5GU G 11.5GU P 11.5GU G
NISSEI evel New Products 9 Shape 1 Shape Gear atio 2 Type F (Finished Style) atalog 039002G P 039002GF G 0002GF P 0002GF G 0702GF P 0702GF G 096002GF P 096002GF G 1002GF P 1002GF G 02GF P 02GF G 02GF P 02GF G irection of Shape Module of teeth Pitch dia. Face width 1.5 2.0 2.5 3.0 3.5 4.0 4.5 3.5 039.0 8.5 6.0 7.5 075.0 8.0 096.0 9.5 1 372.0 4.0 5. 1.0 07 0 039 0 0 0 075 096 065 1 078 5 093 2.2.1.3.6.9.0 23.5 46.0 31.1 54.0 31.2 60.0.4 70.0 ore H7 08 54 79 evel gears Shape Shape Gear atio 2 Type U (Style llowing Modifications) atalog 039002GU P 039002GU G 0002GU P 0002GU G 0702GU P 0702GU G 096002GU P 096002GU G 1002GU P 1002GU G 02GU P 02GU G 02GU P 02GU G irection of Shape Module of teeth Pitch dia. Face width 1.5 2.0 2.5 3.0 3.5 4.0 4.5 3.5 039.00 8.0 0.5 7.5 075.0 8.0 096.0 9.5 1 37 4.7 5.5 1.2 07 0 039 0 0 0 075 096 065 1 078 5 093 2.2.1.3.6.9.0 23.5 46.0 31.1 54.0 31.2 60.0.4 70.0 ore H7 08 08 54 79 4
evel JIS 04 grade 0 SM4 (Module 3.5 and above are SM4) Overall arburizing atum reference surface Secondary Operations 60~H ore Not possible Shape Shape ength of bore Hub width Total length E 39 46 F 07.6 02.1 08.0 04.6 11.0 02.0.0 03.6.0 03.5 0 04.4.0 G.5.0.0.5.5.5.5 31.0.5.5.0.5.0.5 Mounting distance Top position eyway H I (Tap size) 53 67 80 64 94 75 5 (2-M4) 04 x 1.8 03 x 1.4 x 3.3 llowable torque (kgf.m) 00.894 02.65 06.43.5.2.3 59.9 acklash 0.00 ~ 0.05 0.05 ~ 0 0.08 0. 0.52 1.03 1.72 2.91 4.51 atalog 039002G P 039002GF G 0002GF P 0002GF G 0702GF P 0702GF G 096002GF P 096002GF G 1002GF P 1002GF G 02GF P 02GF G 02GF P 02GF G JIS 04 grade 0 60~H Shape Shape SM4 (Module 3.5 and above are SM4) arburized (bore & hubs are masked) atum reference surface ore Secondary Operations Possible where masked ength of bore Hub width Total length Mounting distance Machinbale llowable torque (kgf.m) acklash Max. ore 07.6.5.0 00.894 0.00 ~ 0.05 02.1 08.0 04.6 11.0.0.5.5.5 02.65 06.43 02.0 03.6.5.5 53 67.0.0 31.0.5.5.2 39 46 03.5 0 04.4.0.0.5.0.5 80 64 94 75.3 59.9 0.05 ~ 0 NOTE1: The allowable torques are obtained by conversion from the table on page 9 for 600 min -1. 0.09 0.23 0.54 1.11 1.81 3.09 4.77 atalog 039002GU P 039002GU G 0002GU P 0002GU G 0702GU P 0702GU G 096002GU P 096002GU G 1002GU P 1002GU G 02GU P 02GU G 02GU P 02GU G 5
NISSEI evel djusting Tooth ontact < entering tooth contact > (1)When there is an angular error of the shafts (1)When assembled correctly, the contact will occur in the middle of the tooth flank. (2)The contact in the face width direction should be in the center of the face width, but somewhat closer to toe is ideal. When the gears are assembled in to the gearbox and the backlash is adjusted, adjust the gearbox to obtain the tooth contact as shown below. Inaccurate assembly will lead to irregular noise and uneven wear, Toe contact Heel Heel contact evel gears Toe (2)When the pinion shaft is offset (3) When the mounting distance of the pinion is incorrect Heel contact ow contact High contact Toe contact Heel contact High contact ow contact Toe contact Heel contact Toe contact High contact ow contact High contact ow contact 6