h 2 SW C1 B...lubrication-free support for square profiles... Easily support square profile Large split pillow block bearings for square profiles are
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1 ... igus dry-tech... lubrication-free made easy igubal spherical bearings self-aligning 70 Easily support square profiles ESQM Customised igubal injection-moulded parts WJ200UMT AL WJ200UMT AL 73 igubal angled ball joints and coupling bars 74 Online igubal expert completely updated
2 h 2 SW C1 B...lubrication-free support for square profiles... Easily support square profile Large split pillow block bearings for square profiles are m h h1 now available with the well-known igubal properties. 110 x 110 mm Profile 110 x 110 mm G Split version of housing and spherical balls J4 Housing made from igumid G, spherical ball made from iglidur J4 Easy assembly and disassembly High loads Lightweight q Compensation of misalignment errors Photovoltaic power plants, solar power plants a q SW h h1 h2 a m B C1 Part No. +1 Weight [g] ESQM : igus news 2016 and more: 71
3 ... individual parts... easy disassembly Customised igubal injection-moulded parts Besides a large standard range of standard spherical bearings, there are bearing solutions customised for each individual case with added value. igus provides you both from one source! The large modular system of igubal spherical bearings makes fast low-cost solutions possible. Application-specific material and component design Tool manufacturing, initial samples and series production Cost-effective and quick delivery (75 N) Save costs and time with lubrication-free igubal angled ball joints and coupling bars Easy assembly and disassembly of ball pins due to defined forces. Cost-effective Lightweight Absolute corrosion-resistance Easy assembly (75 N) and disassembly Universal use Many combinations possible Automotive, pneumatic cylinders, gas springs, mechanical and plant engineering : igus news 2016 and more: 73
4 ... find and calculate online... ipad The igubal expert in a completely updated version Thanks to igubal spherical bearings expert, you only need to provide a few details of your application in order to obtain an overview of suitable igubal spherical bearings and corresponding information regarding service life in your application. Simply enter the parameters of your application to obtain the best solution for your application Calculation of the service life Price and delivery time are indicated for the selected product Simply transfer to the shopping basket and order directly Store and load configurators Also suitable for ipad Choose from the available options 1 the product of your choice, the load, product option 2, and the operating conditions. Then enter the operating temperature 3 and forces, followed by the daily duration of use and the proportion of operation 4 The calculation is performed by a mouse click the results are shown directly on the page : igus news 2016 and more: 75
5 ... igus dry-tech... lubrication-free made easy xiros... polymer ball bearings... Lubrication- and maintenance-free 80 xiros polymer ball bearings - standard product range 84 Guide roller with profile B180 BB-...-B ES 85 For profiled shafts BB-...-B Carbon tube with flange bearing BBT-CF Aluminium tube with flange bearing BBT-AC Labyrinth seal BB-6003-B ES-LCC 89 Slewing ring bearing with cage BB-RT B ES 90 Test laboratory for plastics in motion 91 Service life calculator online and available as app
6 .. calculable and cost-effective , N WEB Lubrication-free simply better: xiros ball bearings made of plastic. xiros polymer ball bearings are often a better alternative to ball bearings made of metal, because they are lighter and more affordable and at the same time have a long service life. This is proved by our tests in the industry s largest laboratory for plastics in motion. By adding new test rigs and a tripling of the laboratory space, today we can test 144 ball bearings simultaneously at a speed of up to 2,000 revolutions per minute and a maximum load of up to 100 N. The results are incorporated in our extended unique online service life predictor. Lubrication- and maintenance-free xiros polymer ball bearings are a simple solution, among others, in the food or textile industry, in medical or conveyor technology, in model making, lightweight construction or furniture making. Tested service life. Available immediately and online predictable. 3 3 steps to the optimal xiros polymer ball bearing solution Find the right ball bearing calculate online order and fast delivery -expert -expert dry-tech 315 C Lubricationfree xiros polymer ball bearings withstands short term temperatures up to 315 C in pellet stoves.... lubrication-free made easy motion plastics... for longer life : igus news 2016 and more: 79
7 ... large xiros sta ndard range F180 FDA xiros polymer ball bearings improve technology predictable and cost-effective: Now with new huge extension of standard product range xiros polymer ball bearings are often a better alternative to ball bearings made of metal, because they are lighter and more affordable and at the same time have a long service life. Successfully use in many simple applications with their lubrication- and maintenance-free dry-running. Where classical metal ball bearings are pushed to their limit, e.g. for special solutions, xiros polymer ball bearings has proved. Our large program extension offers the possibility to replaced even more metallic ball bearings in standard DIN sizes with our maintenance-free xiros polymer ball bearings. High corrosion resistance Free from metal (due to the use of glass and plastic balls), therefore non-magnetic For temperatures up to +150 C High resistance to various media, washable Lightweight Electrically insulating (or conductive) xirodur F180 FDA-compliant (depending on material) Predictable service life material properties General properties Race material B180 S180 F180 D180 C160 A500 Cage material PA B180 PE PA PA PE PA PP PA PEEK Ball material ES/GL ES/GL ES ES ES ES ES ES/GL ES/GL ES/GL/PAI Density Color +23 C / 50 % Max. moisture absorption at +23 C and 50 % r.h. white black black blue opaque brown Max. moisture absorption Mechanical properties Modulus of elasticity 2,500 2,700 1, ,900 4, C Tensile strength at +20 C D Shore-D-hardness Thermal properties [ C] Max. long term application temperature [ C] Minimum application temperature Material properties Dirt resistant Chemical resistant For high temperatures Smooth running For food contact ES ES Free of metal GL GL GL GL GL/PAI ESD ESD protection : igus news 2016 and more: 81
8 d2 Type d1 b1 / cage/balls BB B ES Ball Bearing Size Race material Cage material Ball material Race material B180: Cost-effective S180: Low wear F180: ESD ESD protection D180: High speeds C160: Chemical-resistant A500: / Chemical/High temperatures Cage material 10: PA ( for race material B180/S180/F180/D180/A500) 20: PP ( for race material C160) 30: B180 ( for race material B180) 50: PE ( for race material B180/F180) 70: PEEK ( for race material A500) Ball material ES: stainless steel GL: glass Inner Ø Outer Ø Width Ball bearing material of rings Part No. Size d1 d2 b1 B180 S180 F180 D180 C160 A BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* Inner Ø Outer Ø Width Ball bearing material of rings Part No. Size d1 d2 b1 B180 S180 F180 D180 C160 A BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* BB ES* * "-GL" also with glass balls, suffix "-GL" : igus news 2016 and more: 83
9 H... with profile anti-rotation... B180 Replaces several components As a single-component solution, the profiled guide rollers made of xirodur B180 replace press-fitted or injection-moulded metallic ball bearings. Cost-effective Resistant to dirt Lightweight Textile machines, food industry For profiled shafts As an option, xiros polymer ball bearings can be produced for profiled shafts with an anti-rotation feature. Cost-effective Low coefficients of friction Various diameters possible b Household technology b1 b=2 H=4,5 [N] Part No. Inner Ø Outer Ø Width Load capacity [N] Max speed d1 d2 b1 [min -1 rpm] BB-608P6-B ES ,200 BB-608P8-B ES ,800 BB-6000P8-B ES ,200 BB-6000PP3-B ES ,200 BB-6201P9-B ES ,600 [N] Part No. Inner Ø Outer Ø Width Load capacity [N] Max speed d1 d2 b1 [min -1 rpm] BB-626DS-B ES-C ,200 BB-626KA-B ES-C ,200 BB-608KA-B ES-C ,200 b : igus news 2016 and more: 85
10 d3 d1 d2 Ø 60 mm Ø 50 mm... very lightweight new diameters... - ESD b1 xiros system solution carbon tube with flange bearing The carbon system solution with xiros polymer flange ball bearings is extremely light. Also available as an ESD version Lightweight Lubrication- and maintenance-free Low inertia Thin-film production, labelling - xiros system solution aluminium tube with flange bearing with larger outer diameters The complete solution combines lightweight, anodised aluminium tubes with maintenance-free and cost-effective flanged ball bearings from xirodur B180. Now with larger outer diameters as well. Low coefficient of friction Cost-effective Lubrication- and maintenance-free Labelling technology, conveyor technology, packaging technology, material handling, paper industry Part No. Inner Ø Outer-Ø Flange-Ø Length d1 d2 d3 b1 BBT-CF S ES ,500 Example: BBT-CF S ES, L=200 Part No. Inner Ø Outer-Ø Flange-Ø Length d1 d2 d3 b1 BBT-AC B ES ,500 BBT-AC B ES ,500 Example: BBT-AC B ES, L=200 Alu Alu : igus news 2016 and more: 87
11 k2 D... with sealing......with cage... xiros with labyrinth seal The xiros polymer ball bearings with labyrinth seal xiros slewing ring bearing with cage The optional cage made of xirodur B180 reduces in- protect the bearing against dirt on both sides. B180 ertia considerably. Resistant to dirt Cost-effective Low coefficients of friction Lightweight Paper, food and packaging industries, agricultural Material handling, rotary table, transfer unit machinery A T d A k1 h H b1 d1 D1 [N] Part No. Inner Ø Outer Ø Width Load capacity [N] Max speed d1 d2 b1 [min -1 rpm] BB-6003-B ES-LCC ,400 [N] Part No. Inner Ø Outer Ø Width Load capacity [N] Max speed d1 d2 b1 [min -1 rpm] BB-RT B ES : igus news 2016 and more: 89
12 ... 3 times more tests predictable ,000RPM 100N igus extends the xiros test stand in the industry's largest test laboratory for plastics in motion Due to the addition of two new test rigs, igus has tripled the size of its testing equipment for xiros ball bearings. In this way at present 144 ball bearings can be tested simultaneously at a maximum speed of up to 2,000 revolutions per minute and a maximum load of up to 100 N. This investment will now make it possible to test several factors and thus specify the service life much more precisely. WEB / xiros service life calculator in the Web and as app The xiros service life predictor calculates quickly and easily the expected service life of the xiros plastic ball bearings specifically designed for your application. This xiros service life calculator is continually being supplemented with new values and xirodur materials. Calculation of the anticipated service-life Price and delivery time are indicated for the selected product Easy access to online catalogue with further information Direct query or ordering option CAD Also now possible: Faster service life calculation thanks to automatic transfer of article numbers from the online catalogue Easy access to CAD data of the selected ball bearing life life : igus news 2016 and more: 91
K02LE indd
I Linear Stage Table of Contents 1. Features... 1 2. Description of part Number... 1 3. Maximum Speed Limit... 2 4. Specifications... 3 5. Accuracy Grade... 4 6. Motor and Motor Adaptor Flange... 4 6-1
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