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3 iety Management Phirosophy Kobe Steel, Ltd. (KOBELCO) Welding Business maintains solid position as No.1 in Japan as well as in Southeast Asia. KOBELCO global reach comprises 4 production plants in Japan and 13 production and sales bases overseas, offering a comprehensive array of welding products and related services. With our welding expertise, KOBELCO are offering Welding Solution packages which suggest the way of resolving problems customers are facing, and original welding process /systems fully integrated with welding materials, power sources, and robotics satisfying and benefiting the customers. We will continuously strive to be Welding Solution Company of Choice and, as your best partner, providing excellent products and services in harmony with society. Please feel free to visit us at KOBELCO, your welding solutions provider
4 グローバルネットワーク Global Network グローバル展開 私たちは全世界のどの地域でも 信頼のブランド コベルコ の優れた同一品質の溶接材料を供給していくとともに 海外でも 溶接を安心して行って頂けるよう技術サービス体制の充実に力を入れております また 新しい溶接材料や施工技術の開発にもチャレンジし 産業と社会の発展に貢献していきたいと考えています 日本のリーディングカンパニーから世界のリーディングカンパニーを目指します コベルコ ウェルディング オブ ヨーロッパ社 KOBELCO WELDING OF EUROPE B.V. 各種フラックス入りワイヤの生産 販売 生産 販売 販売 Production and Sales Bases Sales Bases 技術提携先 Technical Collaboration Partner Sales & Production of Flux-Cored Wires(FCW). Eisterweg 8, 6422 PN Heerlen, The Netherlands TEL : FAX : 唐山神鋼溶接材料有限公司 KOBE WELDING OF TANGSHAN CO., LTD. 炭素鋼用ソリッドワイヤの生産 販売 Sales & Production of Solid Wires for Carbon Steel. 196, Huoju Road. Tangshan New & Hi-Tech Development Zone, Tangshan, Hebei , People s Republic of China TEL : FAX : 青島神鋼溶接材料有限公司 KOBE WELDING OF QINGDAO CO., LTD. 炭素鋼用フラックス入りワイヤの生産 販売 Sales & Production of Flux-Cored Wires for Carbon Steel. South 6th Rd, and West 35th Rd, FUYUAN Industrial Estate, Qingdao Development Area, Qingdao People s Republic of China TEL : FAX : 上海神鋼溶接器材有限公司 コベルコ ウェルディング インド社 コウベ ウェルディング マレーシア 社 溶接材料の販売 / 溶接システムとパーツの販売 メンテナンスサービス 溶接材料の販売 軟鋼用電弧棒の生産 8F,B District,Building7, No.1010 Kai Xuan Road, Shanghai, Republic of China TEL : FAX : Unit No. 409, Corporate Suites MG Road Gurgaon, Haryana India TEL : FAX : Plot 502, Jalan Perusahaan Baru, Kawasan Perusahaan Prai, Prai, Malaysia TEL : FAX : KOBE WELDING OF SHANGHAI CO., LTD. Sales & Technical Support of Welding consumables. Sales & maintainance support of Welding system. 3 KOBELCO WELDING INDIA PVT. LTD. Sales of Welding consumables. KOBE WELDING(MALAYSIA)SDN. BHD. Sales & Production of Covered Electrodes for Mild Steel.
5 Globaization Concept We aim to maintain our reputation of KOBELCO, The One and Only Trustworthy Brand by supplying the same top quality products regardless of which of the world it is manufactured and enhancing our technical support infrastructure such that even our overseas customers would be able to carry out their welding works confidently. We will continually research and develop new products and welding processes to contribute and meet the needs of the industry and society. Our corporate goal is to gain recognition as being not only the leading manufacturer in Japan but also the leading Welding Products manufacturer in the world. コベルコ ウェルディング マーケティング オブ コリア社 コウベ ウェルディング オブ コリア社 溶接材料の販売 炭素鋼用フラックス入りワイヤの生産 販売 RM 1014, Byucksan Digital Valley 132-7, Gamjeon-Dong Sasang-Gu, Busan Republic of Korea TEL : FAX : , Charyongdanji-ro, Uichang-gu, Changwon-si, Gyeongsangnam-do, Republic of Korea TEL : FAX : KOBELCO WELDING MARKETING OF KOREA CO., LTD. Sales of Welding consumables. KOBE WELDING OF KOREA CO., LTD. Sales & Production of Flux-Cored Wires(FCW)for Carbon Steel. コベルコ ウェルディング オブ アメリカ社 KOBELCO WELDING OF AMERICA INC. フラックス入りワイヤおよびソリッドワイヤの販売 Sales of Flux-Cored Wires(FCW) Solid Wires for Carbon Steel Alpine Road, Suite, 250, Stafford, TX, 77477, U.S.A. TEL : FAX : コベルコ ウェルディング アジア 社 タイ コウベ ウェルディング社 軟鋼 550MPa級高張力鋼用電弧棒の生産 販売 各種電弧棒の生産 販売 KOBELCO WELDING ASIA PACIFIC PTE. LTD. Sales & Production of Covered Electrodes for Mild Steel and 550Mpa High Tensile Steel. 20 Pandan Avenue Jurong, Singapore Republic of Singapore TEL : FAX : THAI-KOBE WELDING CO., LTD. Sales & Production of Covered Electrodes. 500,Soi 1,Bangpoo Industrial Estate, Sukhumvit Road, Praeksa, Muang, Samutprakarn 10280, Kingdom of Thailand. TEL : FAX : コウベ ミグ ワイヤ タイランド 社 KOBE MIG WIRE(THAILAND)CO., LTD. 炭素鋼用ソリッドワイヤおよびTIG溶加棒の生産 販売 P.T.インタン ペルティワイ インダストリ社 P.T.INTAN PERTIWI INDUSTRI 技術提携による各種電弧棒の生産 販売 Sales & Production of Solid Wires Tig Filler Wires. 500,Soi 1,Bangpoo Industrial Estate, Sukhumvit Road, Praeksa, Muang, Samutprakarn 10280, Kingdom of Thailand. TEL : FAX : Sales & Production of Covered Electrodes under Technical Collaboration with Kobe Steel. Jalan P Jayakarta 45, Blok A/27, Jakarta 11110, Indonesia TEL : FAX :
6 Japan's largest manufacturing plant for welding consumables. Product line Flux-Cored Wires, Covered Electrodes, Dosed Fluxes. TEL FAX Higashi-Unobecho, Ibaraki, Osaka , Japan TEL : FAX : Base of production of welding consumables and development of welding Technology. Product line Fiux-Cored Wires, Solid Wires Stainless Steel. Technical Center TEL : FAX : Miyamae, Fujisawa, Kanagawa , Japan TEL FAX Specialty Plant for manufacturing high quality covered electrode. Product line Covered Electrodes. TEL : FAX : Saijocho Misonou, Higashi-Hiroshima, Hiroshima , Japan TEL FAX Specialty plant for manufacturing solid wire. Product line Solid Wire. TEL : FAX : Osadanocho, Fukuchiyama, Kyoto , Japan TEL : FAX :
7 Company Profile Production of backing materials. Development and sales of high-functional carbon and ceramic filters for deodorizing, dehumidifying, ozone decomposing, and related equipment. TEL : FAX : Yodoyabashi Square, Kitahama Chuoku, Osaka , Japan TEL : FAX : HIDAKA PLANT TEL : FAX : Hidakacho Iwanaka, Toyooka, Hyogo , Japan TEL : FAX : Company Profile Production of flux for submerged arc welding. TEL : FAX : Mitsuida, Kitaku, Okayama , Japan TEL : FAX : Company Profile Maintenance of industrial robots and welding power sources parts supply. TEL : FAX : Miyamae, Fujisawa, Kanagawa , Japan TEL FAX Company Profile Welding-related testing, analysis, inspection, research, training and consulting. Welding-related customer support. Joining technology engineering. TEL : FAX : Miyamae, Fujisawa, Kanagawa , Japan TEL FAX
8 Research and Development In our continuing research and development of newer and better welding technologies and uncompromised emphasis on top quality products,we believe that it is necessary for us to get back to the fundamentals of bonding things. It is for this reason that Kobe Steel studies the physical properties of the arc phenomenon, the melting and solidifying phenomenon of welded metals as well as raw materials and system control technologies and combine these research results together to create and develop new and better welding consumables, processes and welding systems etc. Kobe Steel aims to create unrivaled technologies and products, which will be able to meet the demands of customers all potential of its high research and development capabilities. Technical Center
9 To meet the needs of the new age by studying the basic properties of an arc Microstructure and crystal orientation of Duplex Stainless steel weld metal Since the various characteristics of a polycrystalline material can change according to the distribution of and the relationship between crystal orientations, it is possible to research the relationships between the orientations of a particular crystal and the adjacent crystals as well as the grain boundary structures by measuring the individual crystal orientations by using the EBSD (Electron Back-Scatter Diffraction) method. The following figure shows the typical structures and crystal orientations measured for a duplex-stainless-steel weld metal. Observation and analysis of the arc phenomena and the solidification behaviors Droplet transfer of solid wire in MAG welding In gas-shielded arc welding, it is important for the welding wire (consumable electrode) to melt and transfer consistently to the weld pool. The precise observation of the arc phenomena can provide a lot of information useful for the development of a welding consumable. In recent years, the behaviors of molten metal and slag have become possible to observe in high accuracy, even in the horizontal fillet and vertical upward welding. Spatter generation of solid wire in MAG welding Observation of Behavior of Molten Pool in the Horizontal Fillet Welding Observation of Behavior of Molten Pool in the Vertical Up Welding
10 Welding consumables Kobe Steel s welding consumables are produced under rigorous standards and famous for their high stable quality, ranging form covered electrodes to automatic / semi-automatic welding wire and flux with approximately eight hundred kinds. The excellence of their quality and service is highly appreciated by the byroad area of industry, acquiring reputation that no other competitors ever come close to.
11 Welding consumables for stainless steels Kobe Steel s Welding consumable for stainless steels have superb corrosion resistance and heat resistance against diverse environments, providing extremely various uses. Covered electrodes have NC series that show advantages in stable arc and re-arc performance. Flux cored wires, which are highly efficient and easy to weld, have DW stainless series. Non-copper coated SE-series Wires Our newly developed wire surface optimization technology provides outstanding wire feeding and stable arc performance. The copper-free plating technology established by Kobe Steel greatly contribute to the conservation of the global environment. Flux Cored Wires Z-series The Z-series wire reduces welding fumes and spatters by 30-40%, while maintaining such features as high efficiency and beautiful bead appearance. These products aim to make welding work condition clean and safe. Welding consumables for heat-resistant low-alloy steels These welding consumable have been applied for many energy power plant such as desulfurization reactors, pressure vessels for atomic power reactors and high-temperature high-pressure boiler. Excellent crack resistant enables fabrication of thick heavy section. And good mechanical properties can be obtained after long term PWHT. Many kinds of consumables are prepared for steel type and welding process.
12 Arc welding robots & Welding power sources The ARCMAN TM possesses more advanced welding skill than a man can possibly have with the advantage of high-speed constant welding quality. Our various types of welding robot systems for steel column fabrication, bridge, construction machinery, etc. contribute significantly to unmanned welding. Our off-line teaching system, which has received high recognition in the industry, is the culmination of years of experience and unsurpassed welding procedure knowhow. The plus of the arc was captured for the first time describes what can be accomplished with the welding power source SENSARC TM. An arc phenomenon that changes every ten thousand of a second is monitored in every hundred thousand of a second for prediction control. The technology is responsible for the development of the world s first less spattering, high speed welding and free penetration control. Robot system for welding construction machine parts Robot system for welding rolling stock parts Bridge panel gantry type twin welding system
13 Multi-work welding system by reversed hanging robot AB500 CS500 MK2 LS350D
14 Welding Solution High-efficiency, high-quality welding In the shipbuilding and bridge construction fields, horizontal fillet welding is extensively used. The TRIFARC TM process enables to achieve highspeed, high-quality horizontal fillet welding with the combined use of the dedicated flux-cored wire FAMILIAR- C TM (MX-200HS) and the filler wire that controls specifically the state of the molten weld pool.
15 MX-MIG MX-MIG process The MX-MIG process combines the dedicated wire (MM-XXX) and the pure-argongas shielding for the welding of sheet metals. Due to the use of a pure-argon gas, spatter generation is as low as about 1/10 of that with the conventional process, and almost no slag is generated. Therefore, it is suitable for such applications as cars that need electrode position after welding. FA- MILIARC TM MM-1S is one of the dedicated wires appropriate for general carbon steel. Comparison in Slag Generation and Electrodeposition Coating Slag Generated in the Toe Conventional Process MX-MIG Process Slagless Corrosion Test after Electrode position Coating MX-MIG Process (Ar) MM-1S
16 Welding Solution Low-spatter, low-fume, and low-cost In the CO2 arc welding with a conventional wire, the use of high currents causes the generation of large spatter particles due to the following reasons. 1) At a moment of re-arcing immediately after a molten droplet makes a short-circuit onto the weld pool, the molten droplet and weld pool partly get blown off. 2) When a molten droplet is grown to a large size and is pushed upward by the arc reactive force, the droplet is detached from the wire tip and dispersed around. The REGARC TM process optimizes the metal transfer during welding by the newly developed current-waveform control to reduce considerably the amount of spatter. The dedicated wires, FA- MILIARC TM MG-50REG and FAMILIARC TM MG-56R(N), offer the optimized performance to maximize the merits of this process. Conventional Process Welding System for building structure Welding System for construction equipment component parts
17 Ultra High Current MAG Welding Process Spray arc & Low spatter MAG Process Conventional process The stable spray metal transfer has been achieved with a flux-cored wire even in the high-current range where the use of a solid wire causes the rotating metal transfer. The spatter generation has greatly been reduced as compared with conventional processes. Deep penetration Penetration depth : 3.0mm Horizontal fillet welding (Leg length : 7 8mm) With the high-current MAG process, deeper penetration can be obtained as compared with a conventional high-efficient process, the tandem MAG welding process. Penetration depth : 2.0mm Composition of Ultra High Current MAG Welding Process The high-current MAG process is configured with two units of digital controlled SENSARC TM AB500 welding power sources that are connected in parallel but controlled as one integrated welding power source having a large capacity.
18 Pollution Prevention We have accepted company tour of people from nearby schools to make them understand about details of our activities, status of action for the environment and the importance of energy-saving and recycle. We aim to establish communication links with the local community. (Law concerning the reporting, etc. of release to the environment of specific chemical substances and promoting improvements in their management). Regarding the various hazardous chemical substances as objects each plant of our welding business figures out an amount transfer to the environment (air, water area, soil) as an amount released and an amount of waste, and reports to the administrative authority once per year from April 2001 Safety Data Sheet We provide SDS in compliance with the GHS (Globally Harmonized System of Classification and Labeling of Chemicals) Harmonization with Local Community KOBELCO WELDING OF EUROPE B.V. in Netherland puts sheep in the factory area and has them grass weed instead of utilizing machine or spraying. FUJISAWA PLANT Incite neighborhood to memorial service of "Kabuto-Matsu Yatsushima" IBARAKI PLANT Cleaning road side of Osaka Central Belt Line FUKUCHIYAMA PLANT Donated safety play toys to community child care support center SAIJO PLANT Weeding outside of Saijo Plant
19 Environment Conscious Products With ecology in mind each employee of our Kobe Steel Welding Business has been striving to develop global environment-friendly welding materials including noncopper-coated solid wires and low fume flux cored wires. Copper-free plating technology in producing SE-series wire greatly contributes to the conservation of the global environment. Z-series wire reduces welding fumes by 30-40% compared to conventional wire, contributing to have welding work place clean and safe. XR-series are unique Stainless steel flux cored wires contributing to improve work place environment by reducing substance in fume regulated by OSHA (Occupational Safety and Health Administration). Environmental Management System We have established environmental management system and actively engaged in environmental preservation activities. To make the actions more effectively and sustainably, we are promoting to acquire the certifications such as international standards for environmental management ISO IBARAKI PLANT KOBELCO Welding Solution Co., Ltd. FUKUCHIYAMA PLANT FUJISAWA INDUSTRIAL OPERATIONS SAIJO PLANT Hanshin Yosetsu Kizai Co., Ltd. Shinko Actec Co., Ltd.
20 K O B E S T E E L W E L D I N G B U S I N E S S
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