14 PUSH-ROD SYSTEM CHAPTER 01 APPLICATIONS Push-rod system for rail ventilation Rail mounting configuration > Rail ventilation with EWA power drive an
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1 14 PUSH-ROD SYSTEM CHAPTER 01 APPLICATIONS Push-rod system for rail ventilation Rail mounting configuration > Rail ventilation with EWA power drive and LZG located on the rail mounting. Ventilation flaps arranged across a surface area (several individual or one continuous flap) can be operated by one drive unit on each side. On the rail mountings, LZG gear units are connected to the drive unit by means of a connecting shaft (1 1/4 tube 2 tube DIN 2440). The racks move the pull-push rod along the rail mounting and the flap push bar are located on this rod. It is these push bar that actuate the flaps. > Up to 40 flaps down the length of each rail mounting, depending on flaps weight. > Up to 1500 Nm of drive power can be fed into the system. > Load ratings of up to N per rack unit, and longer strokes or higher load ratings available on request. > LZG gear units with various rack heights (Hzd). To calculate the required products: LOCK BEWEGT // LOCK MOVES
2 CHAPTER 01 APPLICATIONS PUSH-ROD SYSTEM 15 Bolt M6 Rack LZZ Welded coupling SKS 66/SKS 68 Drive tube (on building) 42,4 x 4,05 / 2,65 mm 1 1/4, DIN 2441 / ,3 x 3,65 mm, 2, DIN 2440 Chain coupling KKS 10 Gear unit LZG 20 /LZG N Power drive EWA 10 EWA Nm LZG 20 LZG 24
3 16 PUSH-ROD SYSTEM CHAPTER 01 APPLICATIONS Push-rod system for rail ventilation Support mounting > Rail ventilation with EWA power drive and LZG mounted on support. Ventilation flaps arranged across a surface area (several individual or one continuous flaps) can be operated by one drive unit on each side. On the rail mountings, LZG gear units are connected to the drive unit by means of a connecting shaft (1 1/4 tube 2 tube DIN 2440). These racks move the pull-push rod along the length of the rail mounting to which the push bar on the flap are located. It is these push bar that actuate the flaps. > Up to 40 flaps down the length of each rail mounting, depending on flaps weight. > Up to 1500 Nm of drive power can be fed into the system. > Load ratings of up to N per rack unit, and longer strokes or higher load ratings available on request. > Available for all commonly used support dimensions and assembly kits. > LZG gear unit with various rack strokes (Hzd). To calculate the required products: LOCK BEWEGT // LOCK MOVES
4 CHAPTER 01 APPLICATIONS PUSH-ROD SYSTEM 17 Bolt M6 Welded coupling SKS 66 / SKS 68 Gear unit LZG 20 / LZG N Drive tube (on building) 42,4 x 4,05 / 2,65 mm 1 1/4, DIN ,3 x 3,65 mm, 2, DIN 2440 Clamping kit max. 6 Chain coupling KKS 11 Rack LZZ Power drive EWA 10 EWA Nm LZG 20 LZG 24
5 Hzd Hdp Tr Hop Hn CHAPTER 01 APPLICATIONS RAIL VENTILATION 19 Selection tables for rail ventilation General notes BASICS The following tables contain a sub-set of the roof systems available on the market. If you are unable on our tables to find the ventilation flaps or system dimensions you are planning to use in your project, we will be pleased to help you work out which types of LZG and EWA you require for an optimum drive system configuration. In our applications table, you can establish whether your project needs our LZG 20 with 5500 N or N, or even the LZG 24 with N and N. The torque required for the LZG is based on the linear load rating of the rack. Loadings applied by push bars are not taken into account here, and must be dissipated by the rail mounting on the building structure. The figures in these tables are non-binding. STANDARDS These tables can be used for projects involving the following dimensions: > Greenhouse widths (flap width) of 3.20 to 4.80 m. > The roof angle is > The glass thickness is 4 mm (10 kg/m 2 ). > The gutter height up to top edge of rail mounting (Tr) is mm. > The rack height (Hzd) may be mm. > Calculation of the required stroke H presupposes that the opening angle of the window flaps is twice as large as the angle of roof inclination. > An LZG needs approx. 70 Nm of input torque at a load of N. INSECT PROTECTION The table calculations are based on the German greenhouse standard DIN EN : greenhouse dimensions and construction - part 1: Culture greenhouses. This was based on the German edition EN : For applications with insect protection, the details for ventilation flaps reduce due to their increased weight. With insect protection weighing 1800 g per linear metre, the value for the flaps must be reduced as follows: > With panel width of 3.20 m 25 % > For all other panel widths 20 % To calculate the required products: Note: > We are always delighted to advise you on configuration questions. ar dr Bop Bn br Rs Dach Roof
6 20 RAIL VENTILATION CHAPTER 01 APPLICATIONS Rail ventilation flap width 3.20 m Individual pane widths br = m > Glass 4 mm > Roof angle a = > Gutter height Tr = mm > Gable height, roof height H G = mm > Rack stroke = mm > Revolutions = (PAR 06, Chapter 3 ) Instructions: After choosing a pane dimension, you determine the maximum number of flaps per LZG rack. Then, based on the drive torque of the EWA power drive, you calculate the total number of possible flaps. Flap Number of flaps per LZG (line) Number of flaps per EWA (surface) Panes Number [units] Pane dimensions [mm] LZG (N) rack & pinion unit EWA power drives (Nm) ar br dr x 1000 x x 1000 x x 1000 x x 1000 x x 1000 x x 1000 x x 1125 x x 1125 x x 1125 x x 1125 x x 1125 x x 1125 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1500 x x 1500 x x 1500 x x 1500 x The number of flaps in the tables is only intended as a guide. This number depends on assembly, mounting, current values etc. LOCK BEWEGT // LOCK MOVES
7 CHAPTER 01 APPLICATIONS RAIL VENTILATION 21 Rail ventilation flap width 4 m Individual pane widths br = m > Glass 4 mm > Roof angle a = > Gutter height Tr = mm > Gable height, roof height H G = mm > Rack stroke = mm > Revolutions = 23,6 24,2 (PAR 06, Chapter 3 ) Instructions: After choosing a pane dimension, you determine the maximum number of flaps per LZG rack. Then, based on the drive torque of the EWA power drive, you calculate the total number of possible flaps. Flap Number of flaps per LZG (line) Number of flaps per EWA (surface) Panes Number [units] Pane dimensions [mm] LZG (N) rack & pinion unit EWA power drives (Nm) ar br dr x 1000 x x 1000 x x 1000 x x 1000 x x 1125 x x 1125 x x 1125 x x 1125 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1500 x x 1500 x x 1500 x x 1500 x x 1500 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1670 x x 1670 x x 1670 x x 1670 x The number of flaps in the tables is only intended as a guide. This number depends on assembly, mounting, current values etc.
8 22 RAIL VENTILATION CHAPTER 01 APPLICATIONS Rail ventilation flap width 4.27 m Individual pane widths br = mm > Table Part 1 of 2 > Glass 4 mm > Roof angle a = > Gutter height Tr = mm > Gable height, roof height H G = mm > Rack stroke = mm > Revolutions = (PAR 06, Chapter 3 ) Instructions: After choosing a pane dimension, you determine the maximum number of flaps per LZG rack. Then, based on the drive torque of the EWA power drive, you calculate the total number of possible flaps. Flap Number of flaps per LZG (line) Number of flaps per EWA (surface) Panes Number [units] Pane dimensions [mm] LZG (N) rack & pinion unit EWA power drives (Nm) ar br dr x 1000 x x 1000 x x 1000 x x 1000 x x 1000 x x 1000 x x 1000 x x 1125 x x 1125 x x 1125 x x 1125 x x 1125 x x 1125 x x 1125 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x LOCK BEWEGT // LOCK MOVES
9 CHAPTER 01 APPLICATIONS RAIL VENTILATION 23 Rail ventilation flap width 4.27 m Individual pane widths br = mm > Table Part 2 of 2 Flap Number of flaps per LZG (line) Number of flaps per EWA (surface) Panes Number [units] Pane dimensions [mm] LZG (N) rack & pinion unit EWA power drives (Nm) ar br dr x 1500 x x 1500 x x 1500 x x 1500 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1670 x x 1670 x x 1670 x x 1670 x x 1670 x x 1670 x The number of flaps in the tables is only intended as a guide. This number depends on assembly, mounting, current values etc.
10 24 RAIL VENTILATION CHAPTER 01 APPLICATIONS Rail ventilation flap width 4.80 m Individual pane widths br = mm > Table Part 1 of 2 > Glass 4 mm > Roof inclined angle a = > Gutter height Tr = mm > Gable height, roof height H G = mm > Lifting rack = mm > Revolutions = (PAR 06, Chapter 3 ) Instructions: After choosing a pane dimension, you determine the maximum number of flaps per LZG rack. Then, based on the drive torque of the EWA power drive, you calculate the total number of possible flaps. Flap Number of flaps per LZG (line) Number of flaps per EWA (surface) Panes Number [units] Pane dimensions [mm] LZG (N) rack & pinion unit EWA power drives (Nm) ar br dr x 1000 x x 1000 x x 1000 x x 1000 x x 1000 x x 1000 x x 1125 x x 1125 x x 1125 x x 1125 x x 1125 x x 1125 x x 1125 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x x 1250 x LOCK BEWEGT // LOCK MOVES
11 CHAPTER 01 APPLICATIONS RAIL VENTILATION 25 Rail ventilation flap width 4.80 m Individual pane widths br = mm > Table Part 2 of 2 Flap Number of flaps per LZG (line) Number of flaps per EWA (surface) Panes Number [units] Pane dimensions [mm] LZG (N) rack & pinion unit EWA power drives (Nm) ar br dr x 1500 x x 1500 x x 1500 x x 1500 x x 1500 x x 1500 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1600 x x 1670 x x 1670 x x 1670 x x 1670 x x 1670 x x 1670 x The number of flaps in the tables is only intended as a guide. This number depends on assembly, mounting, current values etc.
![26 PREFAB TUBES CHAPTER 01 APPLICATIONS Determining length of prefab tubes Power drives Side mounting Z S [mm] Side mounting Y S [mm] Foot mounting Z F [mm] EWA 10 119,5 285,5 201,5 EWA 12 106,5](/docs-images/99/140401959/images/12-0.jpg "298,5 201,5 EWA 14 103,0 302,5 201,5 EWA 16 85,5 322,5 201,5 Rack & pinion units Spacing X S [mm] Spacing X K [mm] LZG 20 70 114 LZG 24 90 134 Tube Type A: Drive system with support mounting >")
12 26 PREFAB TUBES CHAPTER 01 APPLICATIONS Determining length of prefab tubes Power drives Side mounting Z S [mm] Side mounting Y S [mm] Foot mounting Z F [mm] EWA ,5 285,5 201,5 EWA ,5 298,5 201,5 EWA ,0 302,5 201,5 EWA 16 85,5 322,5 201,5 Rack & pinion units Spacing X S [mm] Spacing X K [mm] LZG LZG Tube Type A: Drive system with support mounting > Connection between EWA and LZG with KKS 11 / KKS 15 for 1 1/4 + 2 tube > Connecting LZG to LZG with tube type C, SKS 66 or SKS 68 for 1 1/4 and 2 > Couplings for other tube dimensions available on request > Please contact us for the exact calculation of the prefab tubes. L RY1 / RZ1 > Length of prefab tube for 0 X K > Spacing of chain coupling > Length on left side L Y1 L Z1 > Length on right side Y S / Z S > Dimension to start of coupling B-side (see p.11 chap. 5) LOCK BEWEGT // LOCK MOVES
13 CHAPTER 01 APPLICATIONS PREFAB TUBES 27 Tube Type B: Drive system with rail mounting > Connection between EWA and LZG with KKS 10 / KKS 14 for 1 1/4 + 2 tube > Connecting LZG to LZG with tube type C, SKS 66 or SKS 68 for 1 1/4 and 2 > Couplings for other tube dimensions available on request L RZ > Length of prefab tube X K > Spacing of chain coupling Z F > Dimension to start of coupling B-side (see p.11 chap. 5) > L RZ = L Z Z F X K LZG 20 LZ rail distance LRZ length Prefab-tube with KKS LZG 24 LZ rail distance LRZ length Prefab-tube with KKS Tube Type C: LZG LZG rack & pinion units > Connection with two LZG > Connection of LZG to LZG with SKS 66 and SKS 68 for 1 1/4 / 2 tube > Couplings for other tube dimensions available on request L RX > Length of prefab tube X S > Spacing of welded coupling L X > Spacing of LZG to LZG > L RX = L X X S X S LZG 20 LZ rail distance LRX length Prefab-tube with SKS without SKS LZG 24 LZ rail distance LRX length Prefab-tube with SKS without SKS > Our table of figures includes 3 mm of clearance between each shaft and the axial mounting of each coupling!
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