PRODUCT NEWS No. 397 SERIES EXPANSION Swing Ball Indexable Ball Nose End Mill series SWB SWB

Transcription

1 PRODUCT NEWS No. 7 SERIES EXPANSION Swing Ball Indexable Ball Nose End Mill series SWB SWB

2 Swing Ball series SWB/SWE Indexable Ball Nose End Mill SWB TYPE Features The most suitable inserts from raw material to welding material. For high efficiency and longer tool life. Smooth and calm cutting and low cutting forces at higher feed rates. Cutting forces reduced by % compared with conventional type. This is achieved by use of a positive style insert with chipbreaker groove and edge notches. Double insert design gives the cutter a smooth cutting action and excellent production. Plunge cutting possible because of better crack-resistance on cutting nose portion. By providing sub chip pocket at spiral nose R-portion to eject chips smoothly and improves crack-resistance (except for semi-finishing insert -H type). Reliable insert location and improved security for heavy operations. Fitness of clamping key is improved to prevent insert movement during the cutting action and inserts thickness adted giving increased impact strength for safe production. Inserts series expansion. 0 bodies variety is the best in the world. Added different types on existing types for die and mold making specification. Extended Swing Ball series to 0 different types. Adopted GN surface-hardening treatment on thermal resistant high strength steel gives high hardness over HRC and secure insert pocket and holder against thermal deformation, improved body durability and tool life by 0% or more. Make it difficult to be damaged even under severe cutting conditions. Also rust-proof and anti-welding effect is much improved. NEW Available NEW now mm end mill type & modular head type. Improving nose radius accuracy can be possible from roughing to semi-finishing. Available now type Inserts suitable for various uses. Insert for low cutting forces (-N type) JCTMA ECO PRODUCT Cutting performance Chip formation comparison Body Material.7 (7HB) Cutting condition. % reduced cutting forces compared with regular type. More smooth and calm cutting are achieved.. Completely broke the chips and improved chip ejection by adopting new edge notches. For low cutting forces (-N type) Regular type Chip formation Down cut Up cut Main blade Sub blade Main blade Sub blade Completely breaking chips by notch. Not completely breaking chips by notch.

3 Cutting force comparison Tool life comparison for.7 (7HB) Material.7 (7HB) Tool dia. Down cut Sub blade -N type Regular type Competitor A Regular type insert : 00 Competitor B Material.7 (7HB) Down & Up cut Air blow Max. flank wear Cutting length -N type Regular type Competitor A Competitor B Main blade Compared with regular type insert, -N type insert (for low cutting forces) reduced % cutting force. Compared with regular type insert, -N type insert (for low cutting forces) improved tool life by. times. Insert for welding & hardened steel (-W type). Improved insert strength and adopting new grade achieved longer tool life.. Suitable for welding & hardened steel (over HRC). Insert for semi-finishing (main blade -H type). Main blades -H type for semi-finishing are available for 0mm, mm and 0mm. Sub blades are use of regular inserts with same grade.. Able to use for semi-finishing by improving nose radius accuracy. Do not recommend to use for roughing. Insert comparison Regular type insert Insert for semi-finishing 0.0mm R. 0.0mm 0.0mm R. 0.0mm Radius form accuracy on body Large off the center Small off the center Regular type insert for semi-finishing

4 Indexable Ball Nose End Mill SWB series Swing Ball SWB/SWE "G-Body" series Body Dimensions SWB-00S-S0 SWB-00S-S0 SWB-070S-S0 SWBS00S SWBM00S SWBS0S SWB-S-S SWB-S-S SWB-70S-S SWBSS SWBMS SWBSS SWB-00S-S SWB-070S-S SWB-00S-S SWBS0S SWBM0S SWBS0S SWBSS-G SWBMS-G SWBSS SWBMS SWBSS SWBSS SWBMS SWBSC SWBMC SWBSC SWBMC Fig ' 0' 7 0 ' 0' Stock No. of inserts Cat. No. Shank type Straight Combination Main blade Sub blade Peripheral blade Standard stock items Soon to be stocked Soon to be deleted Fig. Fig. Fig. Fig. Fig. Note). All cutters are supplied without inserts.. Please see page for machined form error.. Please see page for inserts combination. Cutting conditions

5 Straight shank type / Combination shank type Parts Applicable holders Clamp Screw Wrench Inserts For main & sub For peripheral For main & sub For peripheral Main blade Sub blade Peripheral blade DSW-07H ESW-0 A-0 A-0SD SWB0HM SWB0HM-H (For semi-finishing) SWB0MMW SWB0HS SWB0HS (Be sure to choose the same grade as main blade) SWB0MSW ZCMT000R DSW- ESW-0 A- A-0SD SWBHM SWBHM-H (For semi-finishing) SWBMMW SWBHS SWBHS (Be sure to choose the same grade as main blade) SWBMSW ZCMT000R DSW-H CSW-7 A-0 A- SWB0HM SWB0HM-H (For semi-finishing) SWB0MMW SWB0HS SWB0HS (Be sure to choose the same grade as main blade) SWB0MSW IM-SPGS SWBHM-G SWBHS-G TSW- ESW-0 A-0 A-0SD SWBMMW-G SWBMSW-G ZCMT000R TSW-H ESW- A- A- SWBHMN SWBMMW SWBHSN SWBMSW SPGA000 SPMA000 HSW-H CSW- A-0 A-0 SWBHMN-N (For low cutting forces) SWBMMW SWBHSN-N (For low cutting forces) SWBMSW IM-SPGS Note). No need to use peripheral inserts, clamp screw and wrench for no peripheral blade type body of 0,, 0 and.. In case of using main blade -H type for semi-finishing, be sure to use same grade for sub blade.. In case of using -N low cutting force inserts, be sure to use same notched inserts for main blade and sub blade together. Clamp screw DSW-H DSW-07H DSW- DSW-H TSW- TSW-H HSW-H ESW-0 CSW-7 ESW- CSW- Recommended torque

6 Indexable Ball Nose End Mill SWB series Swing Ball SWB/SWE Straight shank type Body Dimensions SWB-S-S SWBSS0 SWBMS0 SWBL00S SWBL00S SWBE00S SWBM0S SWBL0S SWBL0S SWBE0S SWBSSS SWBMLS SWBLS SWBES SWBMS SWBLS SWBES SWBSS0S SWBL0S SWBE0S SWBSS0S SWBM0S SWBM0S SWBL0S SWBLS-G SWBES-G SWBSSS SWBLS SWBES SWBMS SWBLS SWBES Fig ' 0' 0' 0' 0' 0' ' 0' 0 0' 0 0' 0 ' 0' 0' Stock No. of inserts Cat. No. Shank type Straight Main blade Sub blade Peripheral blade 0. 0 Fig. Fig. Fig. Fig. Fig. Note). All cutters are supplied without inserts.. Please see page for machined form error.. Please see page for inserts combination. Cutting conditions Standard stock itemssoon to be stockedsoon to be deleted

7 Parts Applicable holders Clamp Screw Wrench Inserts For main & sub For peripheral For main & sub For peripheral Main blade Sub blade Peripheral blade DSW-H A-0SD SWBHM SWBHS DSW-07H ESW-0 A-0 A-0SD SWB0HM SWB0HM-H (For semi-finishing) SWB0MMW SWB0HS SWB0HS (Be sure to choose the same grade as main blade) SWB0MSW ZCMT000R DSW- ESW-0 A- A-0SD SWBHM SWBHM-H (For semi-finishing) SWBMMW SWBHS SWBHS (Be sure to choose the same grade as main blade) SWBMSW ZCMT000R DSW-H CSW-7 A-0 A- SWB0HM SWB0HM-H (For semi-finishing) SWB0MMW SWB0HS SWB0HS (Be sure to choose the same grade as main blade) SWB0MSW IM-SPGS SWBHM-G SWBHS-G TSW- ESW-0 A-0 A-0SD SWBMMW-G SWBMSW-G ZCMT000R TSW-H ESW- A- A- SWBHMN SWBMMW SWBHSN SWBMSW SPGA000 SPMA000 HSW-H CSW- A-0 A-0 SWBHMN-N (For low cutting forces) SWBMMW SWBHSN-N (For low cutting forces) SWBMSW IM-SPGS Note). No need to use peripheral inserts, clamp screw and wrench for no peripheral blade type body of 0,, 0 and.. In case of using main blade -H type for semi-finishing, be sure to use same grade for sub blade.. In case of using -N low cutting force inserts, be sure to use same notched inserts for main blade and sub blade together. Clamp screw DSW-H DSW-07H DSW- DSW-H TSW- TSW-H HSW-H ESW-0 CSW-7 ESW- CSW- Recommended torque

8 Swing Ball series SWB/SWE Indexable Ball Nose End Mill SWB Fig. Fig. Fig.7 Fig.0 Body Shank type Long Combination Cat. No. SWBX0SLS SWBXSLS SWBE0SLS SWBE0SLS SWBE0SLS SWBE0SLS SWBESLS SWBESLS SWBSSC SWBMSC SWBLC SWBEC SWBSC SWBMC SWBLC SWBSSC SWBMSC SWBLC SWBEC No. of inserts Stock Main blade Sub blade Peripheral blade Dimensions Note). All cutters are supplied without inserts.. Please see page for machined form error.. Please see page for inserts combination ' 0' Cutting conditions Fig Standard stock itemssoon to be stockedsoon to be deleted

9 Long shank type / Combination shank type Parts Applicable holders Clamp Screw Wrench Inserts For main & sub For peripheral For main & sub For peripheral Main blade Sub blade Peripheral blade DSW-07H ESW-0 A-0 A-0SD SWB0HM SWB0HM-H (For semi-finishing) SWB0MMW SWB0HS SWB0HS (Be sure to choose the same grade as main blade) SWB0MSW ZCMT000R DSW- ESW-0 A- A-0SD SWBHM SWBHM-H (For semi-finishing) SWBMMW SWBHS SWBHS (Be sure to choose the same grade as main blade) SWBMSW ZCMT000R DSW-H CSW-7 A-0 A- SWB0HM SWB0HM-H (For semi-finishing) SWB0MMW SWB0HS SWB0HS (Be sure to choose the same grade as main blade) SWB0MSW IM-SPGS TSW-H ESW- A- A- SWBHMN SWBMMW SWBHSN SWBMSW SPGA000 SPMA000 HSW-H CSW- A-0 A-0 SWBHMN-N (For low cutting forces) SWBMMW SWBHSN-N (For low cutting forces) SWBMSW IM-SPGS Note). No need to use peripheral inserts, clamp screw and wrench for no peripheral blade type body of 0,, 0 and.. In case of using main blade -H type for semi-finishing, be sure to use same grade for sub blade.. In case of using -N low cutting force inserts, be sure to use same notched inserts for main blade and sub blade together. Clamp screw DSW-H DSW-07H DSW- DSW-H TSW- TSW-H HSW-H ESW-0 CSW-7 ESW- CSW- Recommended torque

10 Swing Ball series SWB/SWE Indexable Ball Nose End Mill SWB Fig. Fig. Body Cat. No. Shank type Weldon SWB-0070-MT SWB-000-MT SWB-70-MT SWB-0-MT SWB-00-MT SWB-00-MT SWB-070-MT-G SWB-00-MT-G SWB-00-MT SWB-00-MT SWB-00-MT SWB-0-MT SWB--MT SWB-70-MT SWB-070-W-G SWB-00-W-G SWB--W-G SWB--W-G SWB-00-W SWB--W SWB-00-W SWB--W SWB-00-BT SWB--BT SWB-0070-MT, SWB-000-MT, SWB-00-MT No. of inserts Stock Main blade Sub blade Peripheral blade Fig. Dimensions Note). All cutters are supplied without inserts.. Please see page for machined form error.. Please see page 0 for inserts combination ' 0' 0' MT MT MT MT MT MT MT MT MT MT MT MT MT MT W W W W W W W W BT BT Cutting conditions Standard stock itemssoon to be stockedsoon to be deleted M.7 M.7 M.7 M.7 M M M M M M0. M0. M0. M0. M0. M M Fig.

11 MT shank type / Weldon shank type / BT shank type Parts Applicable holders Clamp Screw Wrench Inserts For main & sub For peripheral For main & sub For peripheral Main blade Sub blade Peripheral blade DSW-07H ESW-0 A-0 A-0SD SWB0HM SWB0HM-H (For semi-finishing) SWB0MMW SWB0HS SWB0HS (Be sure to choose the same grade as main blade) SWB0MSW ZCMT000R DSW- ESW-0 A- A-0SD SWBHM SWBHM-H (For semi-finishing) SWBMMW SWBHS SWBHS (Be sure to choose the same grade as main blade) SWBMSW ZCMT000R DSW-H CSW-7 A-0 A- SWB0HM SWB0HM-H (For semi-finishing) SWB0MMW SWB0HS SWB0HS (Be sure to choose the same grade as main blade) SWB0MSW IM-SPGS SWBHM-G SWBHS-G TSW- ESW-0 A-0 A-0SD SWBMMW-G SWBMSW-G ZCMT000R TSW-H ESW- A- A- SWBHMN SWBMMW SWBHSN SWBMSW SPGA000 SPMA000 HSW-H CSW- A-0 A-0 SWBHMN-N (For low cutting forces) SWBMMW SWBHSN-N (For low cutting forces) SWBMSW IM-SPGS Note). No need to use peripheral inserts, clamp screw and wrench for no peripheral blade type body of 0,, 0 and.. In case of using main blade -H type for semi-finishing, be sure to use same grade for sub blade.. In case of using -N low cutting force inserts, be sure to use same notched inserts for main blade and sub blade together. Clamp screw DSW-H DSW-07H DSW- DSW-H TSW- TSW-H HSW-H ESW-0 CSW-7 ESW- CSW- Recommended torque

12 Swing Ball series SWB/SWE MSW TYPE Through coolant hole Indexable Ball Nose End Mill Modular head MSW type Cat. No. Dimensions Stock No. of inserts Applicable inserts Parts Clamp screw Wrench MSW--M M SWBHM SWBHS DSW-H A-0SD MSW-0-M0 MSW--M MSW-0-M MSW--M M0 M M M 7 SWB0HM/HM-H/ MMW SWB0HS/MSW SWBHM/HM-H/ MMW SWBHS/MSW SWB0HM/HM-H/ MMW SWB0HS/MSW SWBHM-G/MMW-G SWBHS-G/MSW-G DSW-07H DSW- DSW-H TSW- A-0 A- A-0 A-0 Note). All cutters are supplied without inserts.. Please see page for recommended tightening torque.. Please see page 0 for inserts combination. Arbor Cutting conditions Clamp screw DSW-H DSW-07H DSW- DSW-H TSW- Recommended torque Standard stock itemssoon to be stockedsoon to be deleted

13 Attention Attention to mounting head and MSN/ MGN shank holder. Cleaning Remove dirt and chips with air from the connecting thread and shank holder. Initial Tightening Tighten by hand until the head and the shank holder faces meet. Final Tightening Tighten slowly with torque control spanner wrench and confirm that there is no g. Attention : Final tightening without initial tightening cause connecting thread break. Tightening procedure Note). Only use the torque control spanner wrench or DIJET DS type spanner wrench.. Please turn the spanner wrench slowly during use.. Please confirm that there is no g. Thread M M0 M M Tightening Torque Nm Nm 0Nm Nm Spanner size 0,, 7, Note). Modular heads are supplied without spanner wrench.. mark shows: DIJET have a stock of DS- type spanner wrenches. Selection of "MSN Carbide shank holder" In case of using modular head over mm, please select MSN carbide shank that diameter (D) is mm or more smaller than modular head (Dc). A wrong selection causes the carbide shank damage. MSN carbide shank neck diameter Clearance necessary more than 0.mm Coolant or air blow is recommended to remove the chips. Modular head cutting diameter Caution o for the mounting to shrink fit holder. When you use a carbide shank and a modular head on the shrink fit holder, please shrink fit the only carbide shank without mounting a modular head together. Please mount a modular head after shrinking fit. Note) If it shrink fit with mounting a modular head, the head and insert will become difficult to loose.

14 Swing Ball series SWB/SWE MSN TYPE Indexable Ball Nose End Mill Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT Fig. Coolant hole dia. Fig. Coolant hole dia. End mill shank type Cat. No. Stock Dimensions kg Weight Fig. MSN-M-0-SC 0 7. MSN-M--SC. 0. MSN-M-T-S0C MSN-M-77T-S0C M 0. MSN-M--SC. 0. MSN-M-0-SC MSN-M--SC MSN-M0-0-S0C MSN-M0--S0C MSN-M0-T-S0C MSN-M0-70-S0C MSN-M0-T-SC. 0.0 MSN-M0-0-S0C MSN-M0-0T-S0C M MSN-M0--S0C MSN-M0-T-S0C MSN-M0--S0C 0 0. MSN-M0-0-S0C Note) Please see page for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deleted

15 MSN TYPE Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT Fig. Coolant hole dia. Fig. Coolant hole dia. End mill shank type Cat. No. Stock Dimensions kg Weight Fig. MSN-M--SC 0 0. MSN-M--SC 0 MSN-M-00T-SC 00.. MSN-M-0-SC 0 70 M.0 MSN-M--SC.0 MSN-M--SC 0. MSN-M-00-SC 00. MSN-M--SC 0 0. MSN-M--SC 0. MSN-M-77-SC MSN-M-7-SC MSN-M-0-SC MSN-M-7T-SC MSN-M-7-SC MSN-M-7T-SC MSN-M--SC M..0 MSN-M-77-SC MSN-M-77T-SC MSN-M--SC. MSN-M-7T-SC MSN-M--SC 0.7 MSN-M--SC 0.7 MSN-M--SC.7 Note) Please see page for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deleted

16 Swing Ball series SWB/SWE MSN TYPE Indexable Ball Nose End Mill Through coolant hole For high productivity MSN Carbide shank holder JCTMA ECO PRODUCT Coolant hole dia. Straight arbor type Cat. No. Stock Dimensions kg Weight MSN-M-7S-SC 7 0. MSN-M-7S-SC 7 M 0. MSN-M-7S-SC 7 0. MSN-M-07S-SC MSN-M-7S-SC 07 7 M 0. MSN-M0-0S-SC 0 0. MSN-M0-0S-SC 0 M0 0. MSN-M0-S-SC 0. MSN-M0-0S-S0C 0 0. MSN-M0-0S-S0C 0 0 M0 MSN-M0-S-S0C.0 MSN-M-S-SC MSN-M-S-SC M 0.. MSN-M-S-SC MSN-M-S-SC M.07. MSN-M-S-SC 0. MSN-M-S-SC M. MSN-M-S-SC. MSN-M-S-SC. MSN-M-0S-SC 0 M.77 MSN-M-0S-SC 0. MSN-M-7S-SC 7. MSN-M-7S-SC MSN-M-7S-SC 7 7 M.. MSN-M-7S-SC 7. Note) Please see page for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deleted

17 MGN TYPE Through coolant hole Adopted ultra-rigid and improved body durability "G-Body". Short type Cost-effective and high strength steel shank holder. MGN G-Body steel shank holder Coolant hole dia. End mill shank type Cat. No. Stock Dimensions kg Weight MGN-M-7-S 7 7. M 0. MGN-M0-0-S M0 0. MGN-M--S 0 M 0. MGN-M--S M MGN-M-7-S 7 07 M 0. MGN-M-77-S 77 7 M 0. Note). In case of using modular head combined with MGN steel shank holder, ply the recommended cutting conditions sheet (see page -).. Please see page for recommended tightening torque. Adopted GN surface-hardening treatment on thermal resistant high strength steel gives high hardness over HRC and secure insert pocket and holder against thermal deformation, improved body durability and tool life by 0% or more, compared with competitor's tool. Make it difficult to be damaged even under severe cutting conditions. Also rust-proof and anti-welding effect is much improved. Standard stock itemssoon to be stockedsoon to be deleted

18 Swing Ball series SWB/SWE MSA TYPE Through coolant hole Indexable Ball Nose End Mill For high productivity MSA Arbor integrated carbide shank (Carbide shank) BT shank type Cat. No. Stock Dimensions kg Weight MSA-M-0--BT 0 M BT. MSA-M-0--BT 0 M BT. MSA-M--7-BT 7 M BT. MSA-M---BT M BT. MSA-M0---BT 00 M0 BT. MSA-M0---BT 00 M0 BT. MSA-M0-7-7-BT M0 BT.0 MSA-M BT M0 BT.0 MSA-M---BT 00 M BT.0 MSA-M---BT 00 M BT. MSA-M-7-7-BT M BT. MSA-M BT M BT. 7 MSA-M-0--BT MSA-M---BT MSA-M-70-7-BT MSA-M---BT MSA-M0---BT MSA-M0---BT MSA-M0-0-7-BT MSA-M0--00-BT MSA-M---BT MSA-M---BT MSA-M-0-7-BT MSA-M--00-BT MSA-M---BT MSA-M---BT MSA-M---BT MSA-M-0-7-BT MSA-M--00-BT MSA-M---BT M M M M M0 M0 M0 M0 M M M M M M M M M M BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT BT Note). In case of using modular head combined with MSA arbor, ply the recommended cutting conditions sheet (see page -).. Please see page for recommended tightening torque.. MSA arbor is supplied without pull studs. Standard stock itemssoon to be stockedsoon to be deletedmade to order

19 MSA TYPE Through coolant hole For high productivity (Carbide shank) MSA Arbor integrated carbide shank HSK shank type Coolant duct Cat. No. MSA-M-0--A Stock Dimensions 0 M A kg Weight. MSA-M-0--A 0 M A. MSA-M--7-A 7 M A. MSA-M---A M A. MSA-M0---A 00 M0 A. MSA-M0---A 00 M0 A.7 MSA-M0-7-7-A M0 A. MSA-M A M0 A. MSA-M---A 00 M A. MSA-M---A 00 M A.0 MSA-M-7-7-A M A. MSA-M A M A. MSA-M-0--A00 MSA-M---A00 MSA-M-70-7-A00 MSA-M---A00 MSA-M0---A00 MSA-M0---A00 MSA-M0-0-7-A00 MSA-M0--00-A00 MSA-M---A00 MSA-M---A00 MSA-M-0-7-A00 MSA-M--00-A00 MSA-M---A00 MSA-M---A00 MSA-M---A00 MSA-M-0-7-A00 MSA-M--00-A00 MSA-M---A M M M M M0 M0 M0 M0 M M M M M M M M M M A00 A00 A00 A00 A00 A00 A00 A00 A00 A00 A00 A00 A00 A00 A00 A00 A00 A Note). In case of using modular head combined with MSA arbor, ply the recommended cutting conditions sheet (see page -).. Please see page for recommended tightening torque. Standard stock itemssoon to be stockedsoon to be deletedmade to order

20 Swing Ball series SWB/SWE Indexable Ball Nose End Mill Inserts for "SWING BALL" SWB-N type (For low cutting forces) JCTMA ECO PRODUCT. Available now new insert for low cutting forces. Suitable for heavy roughing.. % reduced cutting forces compared with regular type. More smooth and calm cutting are achieved. SWB-H type (Main blade for semi-finishing). Added -H type semi-finishing main blade for 0, and 0.. Able to use for semi-finishing by improving nose radius accuracy. Do not recommend to use for roughing. Fig. (Main blade / For low cutting forces) Fig. (Sub blade / For low cutting forces) Fig. (Main blade for semi-finishing) Fig. Fig. Fig. Fig.7 (Main blade) (Main blade) (Sub blade) (Sub blade) Fig. (Main blade for welding & hardened) Fig. (Sub blade for welding & hardened) Fig.0 Fig. Fig. (Peripheral blade) (Peripheral blade) (Peripheral blade)

21 Cat. No. SWBHM SWBHS SWB0HM SWB0HM-H SWB0MMW SWB0HS SWB0MSW SWBHM SWBHM-H SWBMMW SWBHS SWBMSW SWB0HM SWB0HM-H SWB0MMW SWB0HS SWB0MSW SWBHM-G SWBMMW-G SWBHS-G SWBMSW-G SWBHMN SWBMMW SWBHSN SWBMSW SWBHMN-N SWBMMW SWBHSN-N SWBMSW SPGA000 SPMA000 IM-SPGS IM-SPGS ZCMT000R Type Main blade Sub blade Main blade Sub blade Main blade Sub blade Main blade Sub blade Main blade Sub blade Main blade Sub blade Main blade Sub blade Peripheral blade PVD coated Dimensions JC JC JC JC JC Fig inserts per case, but main blade (R0, R) and sub blade (R, R0, R) are packed in pcs. per case. Note). Please see page - for cutting conditions, and page for machined form error.. In case of using main blade -H type for semi-finishing, be sure to use same grade for sub blade.. In case of using -N low cutting force inserts, be sure to use same notched inserts for main blade and sub blade together. Standard stock itemssoon to be stockedsoon to be deleted 0

22 Swing Ball series SWB/SWE Indexable Ball Nose End Mill Cutting data for "SWING BALL" High feed machining.m Result.7m Low cutting force, no chipping, completion of production of this component by one insert. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. Vc, (n ) V f Coolant Machine Stamping die (Tool Steel)Roughing Dry cut MC Improved tool life by JC (Two times longer life) Result Heavy roughing for GM. Current insert got VBmax = mm after hours. JC insert got VBmax = 0.mm and times longer tool life. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. Vc, (n ) V f Coolant Machine Stamping die Alloy cast iron Dry cut MC Machining welding part Top View Welding part Section Work Tool Part name Material Hardness Tool No. Insert No. Vc, (n ) Stamping die Cast steel+welding Result After minutes, inserts were still good conditions. No breakage. Cutting conditions V f Coolant Machine Dry cut MC Machining pierce die (Faster feed and longer tool life) Pierce die Section of die Result After machined die, current tool got damage and indexed. Swing Ball could increase feed speed % and machined dies or more. Work Tool Cutting conditions Part name Material Hardness Tool No. Insert No. Vc, (n ) V f Coolant Machine Dry cut MC

23 Recommended cutting conditions for Swing Ball mm dia. Type of machining ae ae Materials (SC, SC) Medium carbon steel (C, C) -HB (GM0, ICD) Cast steel (.7) -HB (SKD, SX0V) Die steel (.7) -HB (SKD, DAC) Hardened steel (.) -HRC (SKD) Welding & Hardened steel (.7) -HRC (FC) Cast iron (GG) -HB (FCD700, GM) Nodular cast iron (GGG70) 70-00HB Grade JC JC JC (HRC) JC above HRC ( ) JC JC Recommend to use -MW type insert JC Recommend to use -MW type insert JC JC Parameter n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) Note). The figures to be adjusted according to the machine rigidity or work rigidity.. Use air blow. Slotting,0 70,,,00,00,0 70,00 700,0, , , 7 0 0,00,00 0,0,0 0 0,00, Shoulder cutting,0, 0, 0,00 0 0,0 00,00 n V aenv ae Shoulder cutting,00 0,00 0,000 00,00 0,0 70 0

24 Swing Ball series SWB/SWE Indexable Ball Nose End Mill Recommended cutting conditions for Swing Ball mm dia. Type of machining ae ae Materials (SC, SC) Medium carbon steel (C, C) -HB (GM0, ICD) Cast steel (.7) -HB (SKD, SX0V) Die steel (.7) -HB (SKD, DAC) Hardened steel (.) -HRC (SKD) Welding & Hardened steel (.7) -HRC (FC) Cast iron (GG) -HB (FCD700, GM) Nodular cast iron (GGG70) 70-00HB Grade JC JC JC (HRC) JC above HRC ( ) JC JC Recommend to use -MW type insert JC Recommend to use -MW type insert JC JC Parameter n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) Slotting, 0,70 70,,00,000 00,,00,,,070 0,70 0, 0,00,000,,0 0,,00 0 Shoulder cutting, 7 0, , 0,00.,,000 0, 7 0 n V aenv ae Note). The figures to be adjusted according to the machine rigidity or work rigidity.. Use air blow. Shoulder cutting,0,,,0 70,0

25 Recommended cutting conditions for Swing Ball mm dia. and 0mm dia. Type of machining ae ae Materials (SC, SC) Medium carbon steel (C, C) -HB (GM0, ICD) Cast steel (.7) -HB (SKD, SX0V) Die steel (.7) -HB (SKD, DAC) Hardened steel (.) -HRC (SKD) Welding & Hardened steel (.7) -HRC (FC) Cast iron (GG) -HB (FCD700, GM) Nodular cast iron (GGG70) 70-00HB Grade JC JC JC (HRC) JC above HRC ( ) JC JC Recommend to use -MW type insert JC Recommend to use -MW type insert JC JC Parameter n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) Slotting,00 0 0, , 0,0 0,0,00, 0,0 0 0,00,00 0,00 0 0, 0,0,0,00, 0,0,0 0 Shoulder cutting,00 770,00 700, 0,0 0.,00,00,0 n V aenv ae Note). The figures to be adjusted according to the machine rigidity or work rigidity.. Use air blow. Shoulder cutting,0,70, 0,, 0

26 Swing Ball series SWB/SWE Indexable Ball Nose End Mill Recommended cutting conditions for Swing Ball mm dia. Type of machining ae ae Materials (SC, SC) Medium carbon steel (C, C) -HB (GM0, ICD) Cast steel (.7) -HB (SKD, SX0V) Die steel (.7) -HB (SKD, DAC) Hardened steel (.) -HRC (SKD) Welding & Hardened steel (.7) -HRC (FC) Cast iron (GG) -HB (FCD700, GM) Nodular cast iron (GGG70) 70-00HB Grade JC JC JC (HRC) JC above HRC ( ) JC JC Recommend to use -MW type insert JC Recommend to use -MW type insert JC JC Parameter n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) Slotting, 7,0 70, 0,0,0,,000,0, 0,0, 0,0 0,0,,,0,000 Shoulder cutting, 0..,0..,..,0, 00.., n V aenv ae Shoulder cutting,0 0 0, 0,0 0,0 0, 0 0 Note). The figures to be adjusted according to the machine rigidity or work rigidity.. Use air blow. Note) Above form error can occur at center point Machined form by Swing Ball SWB type SWB-H type for semi-finishing

27 Recommended cutting conditions for Swing Ball 0mm dia. Type of machining ae ae Materials (SC, SC) Medium carbon steel (C, C) -HB (GM0, ICD) Cast steel (.7) -HB (SKD, SX0V) Die steel (.7) -HB (SKD, DAC) Hardened steel (.) -HRC (SKD) Welding & Hardened steel (.7) -HRC (FC) Cast iron (GG) -HB (FCD700, GM) Nodular cast iron (GGG70) 70-00HB Grade JC JC JC (HRC) JC above HRC ( ) JC JC Recommend to use -MW type insert JC Recommend to use -MW type insert JC JC Parameter n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) Slotting, 0,00,700,7,0,,,00,,000,00 0,700,7 0,0,,00,00,00 Shoulder cutting, 0 0,00 7 0,700 0,7 0,,0 0, n V aenv ae Shoulder cutting, 70,700,0, 7,700 Note). The figures to be adjusted according to the machine rigidity or work rigidity.. Use air blow. Maximum plunging depth and feed rate for Swing Ball Materials (FC,FCD,GM) Cast iron (GG,GGG) Cast steel, Alloy steel, Die steel Max.value (mm) f (mm/rev) (mm) f (mm/rev) f f Tool dia. (mm) 0, Note) In case of using -H type insert (main blade for semi-finishing), plunging is not recommended. But in case of working, recommend to reduce the feed.

28 Swing Ball series SWB/SWE Indexable Ball Nose End Mill Recommended cutting conditions for Swing Ball mm dia. Type of machining ae ae Materials (SC, SC) Carbon steel (C, C) Below HB (GM0, ICD) Cast steel (.7) Below HB (SKD, SKD) Die steel (.,.7) Below HB (SKD, DAC, DHA) Hardened die steel (.,.7) -HRC (SKD, DAC, DHA) Hardened die steel (.,.7) -HRC (FC, FCD) Grey & Nodular cast iron (GG, GGG) Below 00HB (HPM7, PX, NAK, P0) Mold steel (., P0) 0-HRC (SUS0) Stainless steel Below HB Grade JC (JC) JC JC (JC) JC JC JC JC (JC) JC (JC) Parameter n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm) n (min - ) (mm),000,0,0,00,00,0 7,0,0 Slotting,000,0,0,00,00 0,0 7,0,0 Shoulder cutting,000,000,0,0 70,00,00,0,0,0,0 70,000 0,0 7,0,00,00,0,00,0 0,0 Deep shoulder cutting Overhung length n Vfaen : Spindle speed, Vf : Feed speed, : Depth of cut, ae : Pick feed,0 70,0,0 70,000,000 0,0,00,00,0 70,0,0,0,000,000 0,0,00,00,0 Note). The figures to be adjusted according to the machine rigidity or work rigidity.. Use air blow. 7 Machined form by Swing Ball SWB type Note) Above form error can occur at center point.

29 MSW TYPE Recommended cutting conditions for MSW and MSN Tool dia. Work materials Grades No. of teeth (mm) (mm) (mm) (min - ) (mm/min) (SC, SC) Carbon steel (C, C) Below HB JC (JC) ,00,00,0,00,00, (GM0, ICD) Cast steel (.7) Below HB JC ,000,000,0,0,0, (SKD, SKD) Die steel (.,.7) Below HB JC (JC) ,000,000,0,0,0,0 (SKD, DAC, DHA) Hardened die steel (.,.7) -HRC JC ,0,000,00,00,000 0 (SKD) Hardened die steel (.7) -HRC JC ,0,0 700 (FC, FCD) Grey & Nodular cast iron (GG, GGG) Below 00HB JC ,000,000,0,0,0,0 (HPM7, PX, NAK, P0) Mold steel (., P0) 0-HRC JC (JC) ,0,0,000,00,00,0 (SUS0) Stainless steel Below HB JC (JC) ,000,000,0,0,0,0 aen V f : Overhung length, : Depth of cut, ae : Pick feed, n : Spindle speed, V f : Feed speed NOTE The figure to be adjusted according to the machine rigidity or work rigidity. In case of chatter occurring, recommend to reduce the depth of cut or Spindle speed and keep feed per tooth. In case of short overhung, maximum can ply mm except hardened steel. But please adjust Vf according to machine and work rigidity.

30 Swing Ball series SWB/SWE MSW TYPE Indexable Ball Nose End Mill Recommended cutting conditions for MSW and MSN Work materials (SC, SC) Carbon steel (C, C) Below HB (GM0, ICD) Cast steel (.7) Below HB (SKD, SX0V) Die steel (.7) Below HB (SKD, DAC) Hardened die steel (.) -HRC (SKD) Hardened die steel (.7) -HRC (FC, FCD) Grey & Nodular cast iron (GG, GGG) Below 00HB Grades JC JC JC (HRC) JC ( above HRC) JC JC Recommend to use -MW type insert JC Recommend to use -MW type insert JC (mm) ,0,0,000,000,000,0,000,000,0,000,0,00,000,000,000,0,,,0,0,0,0,0,0,0,0, 0 0,00,00, Tool dia. 0 0 / No. of teeth (mm) (mm) (min - ) (mm/min) (mm) No. of teeth (mm) (mm) (min - ) (mm/min) ,0,0,00,00,00,0,00,00,0,0,000,00,0,00,00,0,700,700,00,,,,,,,,000 7,,, (mm) No. of teeth (mm) (mm) (min - ) (mm/min) ,000,000,,0,0,00,0,0,00,000,0,0,0,00,0,0,00,00,00,,,,0,,,0, ,00,00,0 aen V f : Overhung length, : Depth of cut, ae : Pick feed, n : Spindle speed, V f : Feed speed NOTE The figure to be adjusted according to the machine rigidity or work rigidity. In case of chatter occurring, recommend to reduce the depth of cut or Spindle speed and keep feed per tooth. MSW TYPE Machined form by Swing Ball Note) Above form error can occur at center point. 0. SWB type SWB-H type for semi-finishing

31 SWE "Swing Ball ECO" SWE type SWE TYPE. Economy insert with corners.. D inserts geometry gives low cutting forces.. Bring out the maximum performance for lower rigid machine. DIN standard SWE-W type (Weldon shank) SWE-MT type FIg.Weldon shank (Morse ter shank) SWE-C type SWE-S type FIg.Combination shank (Combination shank) (Straight shank) FIg.Morse ter shank FIg.Straight shank Body Dimensions Insert Clamp screw Wrench Fig. Cat. No. Stock No. of L inserts SWESS SWEMS SWELS SWEES SWESC SWEMC SWELC SWEEC SWE-0-MT SWE-70-MT SWE-00-W SWE--W Note) All cutters are supplied without inserts Cutting conditions. MT W M0. Standard stock itemssoon to be stockedsoon to be deleted SWEMB/ MS/ MW DSW-H A-0 Clamp screw Recommended torque DSW-H. 0

32 Swing Ball series SWB/SWE Indexable Ball Nose End Mill Inserts for "SWING BALL ECO" Low-resistance type Stronger edge type For welding type SWEMB PVD coated JC SWEMS PVD coated JC SWEMW PVD coated JC Cutting data for "SWING BALL ECO" Work Part name Material Hardness Mold for heat guard Tool Tool No. Insert No. Vc, (n ) Result Improved cutting resistance and tool life than competitor. Cutting conditions V f Coolant Machine Dry cut MC Work Part name Material Hardness Stamping die for inner parts Tool Tool No. Insert No. Vc, (n ) Result Showed much lower cutting resistance than competitor and good breaking chips. Improved tool life two times. Possible to use on lower rigid machine. Cutting conditions V f Coolant Machine Dry cut MC

33 Recommended cutting conditions for Swing Ball Eco mm dia. Type of machining ae Materials (SC, SC) Medium carbon steel (C, C) -HB (GM0, ICD) Cast steel (.7) -HB Grade SWEMB SWEMS JC SWEMB SWEMS JC Parameter n (min - ) (mm) n (min - ) (mm) n (min - ) Slotting,0,,000,000,000 0,0,00 00, , 0 0, ,000 00,000, , Shoulder cutting (SKD, SX0V) SWEMB SWEMS Die steel (mm) (.7) JC -HB n (min - ) (SKD, DAC) SWEMW JC Hardened steel SWEMS (mm) (.) JC -HRC n (min - ) (SKD) SWEMW Welding & Hardened steel JC (mm) (.7) -HRC n (min - ) (FC) SWEMB SWEMS Cast iron (mm) (GG) JC -HB n (min - ) (FCD700, GM) SWEMB SWEMS Nodular cast iron (mm) (GGG70) JC 70-00HB n V aenv ae,0 00 0, 00 0, ,000,0 0 0,00 0 Note). The figures to be adjusted according to the machine rigidity or work rigidity.. Use air blow.

34 Memo

35 Break Through FAX 0-7-0

36 DIJET INDUSTRIAL CO., LTD. Headquarters --, Kami-Higashi, Hirano-ku, Osaka 7-000, Jan Phone: Fax: --7- DIJET INDUSTRIAL CO., LTD. (Europe) Unit Mundells Court, Welwyn Garden City, Herts AL7 EN, England Phone Fax DIJET INDUSTRIAL CO., LTD. (Bangkok Representative Office) Srinakarindr Road, Modernform Tower th Floor, Kweang Suanluang Khet Suanluang, Bangkok 0, Thailand Phone. --7-, Fax DIJET INDUSTRIAL CO., LTD. (Shanghai Representative Office) Room No.00 Tomson Commercial Building., 70 Dongfang Rd., Shanghai 00, China Phone. --- Fax. --- DIJET INDUSTRIAL CO., LTD. (Guandong Representative Office) Rm. JF, A Building, Lotus Plaza, Xianxidadao Road, Changan Town, Dongguan City, Guangdong Provence, P. R., CHINA Phone , 0 Fax DIJET INDUSTRIAL CO., LTD. (Chengdu Office) RM.No.0, No.BLDG.A-B Stand, Hi-Tech Incubation Garden, No. Tianfu Avenue North, Hi-Tech District, Chengdu City,Sichuan, P.R.CHINA Phone. --- Fax DIJET INDUSTRIAL CO., LTD. (Wuhan Office) Room A7, Zhongshang office Bldg, No.7 Zhongnan Road, Wuchang, Wuhan City, Hubei, China Phone Fax DIJET INDUSTRIAL CO., LTD. (Mumbai Representative Office), ARCADIA Hiranandani Estate, Patlipada, G.B. Road, Thane (W) 0 7, India Phone. --- Fax DIJET Incorporated (U.S.A.) 7 Helm Street, Plymouth, MI 70 U.S.A. Phone Fax FAX Grinding produces hazardous dust. To avoid adverse health, use adequate ventilation and read Material Safety Data Sheet first. WARNING: Cutting tools may fragment in use. Wear eye protection in the vicinity of their operation. Specification shall be changed without notice. SS.G