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- ふさこ おおばま
- 5 years ago
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1 MST Slot Mill MST Type Full range from 1.mm to 23.3mm in three types. For narrow groove Self-clamping type MSTA Slot Width For middle groove Groove width semi-adjustable type Slot Width For wide groove Groove width full-adjustable type Slot Width
2 MSTA Slot width Self-clamping Slot Mills MSTA Slot Mills have simple self-clamping system to allow for easy attachment by just installing the insert. Highly rigid clamping system Holders achieve high operability through the stopper highly rigid clamping system and achieve stable slotting by maintaining an accurate edge position. 2 Prism Clamping system High replacement precision due to the clamping system with two prisms. Easy replacement The replacement of inserts is easy and quick by using special wench. Wrench is not attached. Please purchase separately. Slot width Up-right type / semi-adjustable groove width Easy and secure screw holding Slot Mills are a very simple form used to screw clamp inserts. s have four edge and are, therefore, cost-effective Note : s for mm slotting width has two edges. Applicable to a variety of slotting by choosing different inserts By changing the thickness of inserts, it's a applicable to various slotting widths up to max 1mm in 0.mm increments. Full lineup of MST Series Slot Mills Type Applicable Feature Slot width MSTA Type 1.mm - mm fixed Type mm - 13mm semi adjustable Adjustable in 0.mm increments between mm and 13mm with the combination of inserts 1mm - 1mm fully adjustable Adjustable between 1mm and 1mm Type 1mm mm fully adjustable Adjustable between 1mm and 23.3mm 1
3 Slot width Lay-down type / fully adjustable slot width Applicable to various slotting needs. Slotting widths1.0mm(0.1inch) to 23.3mm(0.1inch). Cutter diameters: 0mm(.0inch) to mm(.0inch). Smooth slotting width adjustment can be available by unique cam style adjustment mechanism. Four-edges inserts that are cost-effective. Wide range corner R repertories are suitable for various work. By wiper edge insert, excellent surface finish can be expected. By abundant insert geometry and grades, applicable for various type of workpiece machining. insert Features of Grades SB Rake Angle Shape CA03 TiN+TiCN+Al2O3 based CVD coating For carbon steel, alloy steel, stainless steel and nodular cast iron For middle to high speed cutting PR02 SD TiN+TiCN+TiN based PVD multi layer coating For carbon steel, alloy steel, stainless steel, heat resistant alloy and nodular cast iron For middle speed cutting PR01 SE TiB2 based PVD coating For non ferrous metal such as aluminum alloy (Si%) and titanium alloy For high speed cutting With Boss Right hand Left hand 2
4 Slot Mill (SLT : Self-Clamping System) Slotting Slotting Cut-off Identification System MSTA Type Slot Mill Slot Mill with Self-Clamping System Cutting Dia. Neutral Edge Width No. of MSTA Type (mm spec) Drive Ring (Sold Separately) Assembly example MSTA MSTA MSTA MSTA 3N1-T 0N1-T 0N1-T N1-11T 3N22-T 0N22-T 0N22-T N22-11T N22-1T 3N30-T 0N30-T 0N30-T N30-11T N30-1T 3N0-T 0N0-T 0N0-T N0-11T N0-1T Toolholder Dimension Edge Width Slot Depth Dimension (mm) Weight (kg) Applicable See P SLT1 SLT22 SLT30 SLT0 Max.Revolution min -1,0,000 3,200 2,00,0,000 3,200 2,00 2,000,0,000 3,200 2,00 2,000,0,000 3,200 2,00 2,000 Note) 1. Attach the drive ring (sold separately) to MSTA type slot mill to use. Drive ring is sold per single quantity. Please purchase two drive rings per one MSTA type slot mill. 2. Do not exceed the max revolution. 3. Do not operate cutting on reverse revolution.. Wrench (MS-FRW1) is not attached. Please purchase separately. Spare parts Wrench Wrench is not attached. Please purchase separately. Set up See P ConditionRecommended Cutting of Example P See P Std MS-FRW1 See Back Page Applicable Arbor Drive Ring (mm spec) Shape Dimension (mm) Shape Applicable Toolholder DR1-A DR1-B DR1-3 DR22- DR Fig.2 Fig.1 Fig.3 MSTA MSTA MSTA 3N1-T 3N22-T 3N30-T 3N0-T 0N-T MSTA 0N-T MSTA N-T DR MSTA N-T Std 3
5 MSTA TYPE MSTA Type (inch spec) Drive Ring (Sold Separately) Assembly example Toolholder Dimension Edge Width Slot Depth Dimension (inch) Weight (kg) Applicable See P Max.Revolution min -1 Spare parts Wrench ConditionRecommended Cutting of Example Applicable ArborMSTA MSTA MSTA MSTA 02N03-T 03N03-T 0N03-T 0N03-11T 03N0-T 0N0-T 0N0-11T 0N0-1T 02N-T 03N-T 0N-T 0N-11T 0N-1T 03N1-T 0N1-T 0N1-11T.03 (1.mm).0 (2.2mm).0 (3.0mm). (.0mm).2 (1.mm). (22.22mm) 1.03 (.000mm) 1.3 (3.2mm). (22.22mm) 1.03 (.000mm) 1.3 (3.2mm) 1.3 (3.2mm).2 (1.mm). (22.22mm) 1.03 (.000mm) 1.3 (3.2mm) 1.3 (3.2mm). (22.22mm) 1.03 (.000mm) 1.3 (3.2mm) (3.mm) (.2mm).000 (1.mm).000 (1mm) (.2mm).000 (1.mm).000 (1mm).000 (.mm) 2.00 (3.mm) (.2mm).000 (1.mm) (1mm) (31.mm) (.mm) (31.mm) (.2mm) (1.mm).000 (1.mm).2 (1.mm) (2.mm) 1.20 (31.mm).2 (1.mm) (2.mm) 1.20 (31.mm).2 (1.mm) (2.mm) (2.mm) (1mm) (31.mm).01 (1.3mm).01 (1.mm).0 (2.mm).13 (3.mm) SLT1 SLT22 SLT30 SLT0,0,000 3,200 2,00,000 3,200 2,00 2,000,0,000 3,200 2,00 2,000,000 3,200 2,00 MS-FRW1 Wrench is not attached. Please purchase separately. Set up See P See P P See Back Page Note) 1. Attach the drive ring (sold separately) to MSTA type slot mill to use. Drive ring is sold per single quantity. Please purchase two drive rings per one MSTA type slot mill. 2. Do not exceed the max revolution. 3. Do not operate cutting on reverse revolution.. Wrench (MS-FRW1) is not attached. Please purchase separately. Std Drive Ring (inch spec) Shape Dimension (inch) Shape Applicable Toolholder DR02-0A DR02-0B DR02-0C DR00-1 DR0-220 DR (1.mm) (31.mm).31 (mm) (2.mm) (.2mm) (mm) (31.mm) (.1mm) (31.mm) (.3mm) (mm).130 (3.3mm).2 (.mm).31 (.1mm).31 (.1mm).1 (mm).0 (3mm).200 (mm).20 (mm).2 (mm) Fig.1 Fig.2 Fig.3 MSTA 02N-T MSTA 02N03-T MSTA 03N-T MSTA 0N-T MSTA 0N-T MSTA 0N-T Std
6 Slot Mill (SLT : Self-Clamping System) Identification System Edge Width Corner-R(r) Edge Prep. Chipbreaker Edge Width Corner-R Cuttig Edge Spec. Rake Angle mm 2.2mm mm 0.2mm S Chamfer+R-honed KB KD SLT Type Classification of usage Carbon Steel Alloy Steel Stainless Steel 1s t Choice 2nd Choice Cast Iron Non-ferrous Material Shape Dimension (mm) Heat-Resistant Alloy Titanium Alloy Angle ( ) CVD PVD Coated Coated Ref. Page for Toolholder SLT 1-1SKB SKB 30-20SKB SKB.0 P3 SLT 1-1SKD P 22-20SKD 30-20SKD Low Cutting Force 0-20SKD.0 KBConventional chipbreaker for steel and cast iron. KDLow cutting force chipbreaker for stainless steel. Std CA03 Features of Grades TiN+TiCN+Al2O3 based CVD coating For carbon steel, alloy steel, stainless steel and nodular cast iron For middle to high speed cutting PR03 TiN based PVD coating For stainless steel and heat resistant alloy For low to middle speed cutting
7 MSTA TYPE Set up Wrench support hole IN IN indication example How to attach inserts Put insert inside the slot mill. one of the pin on the wrench (on IN indicated side) into the wrench support hole. Using the other pin, push the front relief surface of the insert. Rotate the wrench until insert's back end makes contact with slot mill. How to detach inserts removal hole for Wrench OUT OUT indication example 1. one of the pin on the wrench (on OUT indicated side) into the wrench support hole, and insert other pin into the hole on releasing wrench. 2. can be uninstalled by rotating the wrench counter clock wise.(a magnet is installed out side) Note) Use appropriate wrench for set up Recommended Cutting Condition Recommended Grade (Vc:m/min) Feed per tooth fz (mm/t) Workpiece Material Hardness (HB) CVD Coated PVD coated Edge width (mm) Remarks Low-carbon Steel Carbon Steel Alloy Steel High-carbon Alloy Stainless Steel Gray Cast Iron Nodular Cast Iron With Coolant Dry Note) 1. Use down-cut machining. 2. If D.O.C(ap) is under 1/ of Cutter DiaD, it is possible to increase feed per tooth(fz) 0%. ap
8 Slot Mill (Up-right Type) Slotting Slotting Cut-off Identification System Type Slot Mill Slot Mill with Up-right Cutting Dia. Edge Width No. of Edge Line Slot Mill with Up-right Cutting Dia. Min. Edge Width No. of Edge Line Without Boss With Boss Neutral Without Boss Neutral Without Boss In order to use more than two slot mills of combination, there are two key slots on the slot mill itself. Toolholder Dimension (mm spec) Edge Width(mm) Slot Depth Edge Line Dimension (mm) Weight (kg) Max. Revolution min -1 0AN00-T 0AN00-T AN00-T AN00-T 0AN00-T 0AN00-T AN00-T AN11-T AN11-T AN13-T ,20,0,30,0,20,0,0,30,0,0 Toolholder Dimension (inch spec) Std Edge Width(inch) Slot Depth Edge Line Dimension (inch) Weight (kg) Max. Revolution min AN20-T 000AN20-T 000AN20-T 000AN20-T 000AN3-T 000AN3-T 000AN3-T 000AN3-3T 000AN3-T 000AN3-T 000AN00-3T 000AN00-T 000AN00-T.20 (.3mm).3 (.2mm).3 (.2mm).00 (.mm).2 (.3mm).31 (.1mm).1 (.2mm).3 (13.mm).2 (1.mm).3 (23.mm) 1.3 (3.mm) 1. (.mm). (2.mm) 1. (3.2mm) 1.1 (.2mm) (2.mm) 1.00 (3.1mm) 1. (.0mm) 1.00 (2.mm) 1.0 (3.mm) 1. (.mm) (.2mm).000 (1.mm).000 (1mm).000 (.mm).000 (1.mm).000 (1mm).000 (.mm).000 (1.mm).000 (1mm).000 (.mm).000 (1.mm).000 (1mm).000 (.mm) (2.mm) 1.20 (31.mm) 1.00 (3.1mm) 1.20 (31.mm) 1.00 (3.1mm) 1.20 (31.mm) 1.00 (3.1mm) 1.20 (31.mm) 1.00 (3.1mm) 1.00 (3.1mm) 1.0 (.mm) 2.20 (.2mm) 1.0 (.mm) 2.20 (.2mm) 1.0 (.mm) 2.20 (.2mm) 1.0 (.mm) 2.20 (.2mm).00 (.mm) 1. (2.1mm) 1.3 (3.2mm) 1. (2.3mm) 1.3 (3.2mm) 1. (2.3mm) 1.3 (3.2mm) 1. (2.3mm) 1.3 (3.2mm) 1. (2.3mm).20 (.3mm).3 (.2mm).3 (.2mm).3 (.2mm).3 (.2mm).3 (.2mm).3 (.2mm).3 (.2mm).3 (.2mm) ,,200,300,0,00,00,000,00,00,000,00,00,000 Std
9 TYPE With Boss W H E a T d1 d2 A D Toolholder Dimension (mm spec) Edge Width(mm) Slot Depth Edge Line Dimension (mm) Weight (kg) Max. Revolution min -1 0SN00-T 0SN00-T SN00-T 0SN00-T 0SN00-T SN00-T SN11-T SN11-T ,20,0,0,20,0,0,30,0 Note) 1. H(min) dimension shows in case of minimum of edge width. Std Spare Parts and Applicable Spare Parts Spare Parts Clamp Screw Wrench Anti-seize Compound Mounting Bolt MP-1 MP-1 Applicable Recommended Cutting Condition Example of Applicable Arbor mm With Bossspecspec inch Without Boss Without Boss AN00-T AN00-T AN11-T AN13-T 0SN00-T 0SN00-T SN00-T 0SN00-T 0SN00-T SN00-T SN11-T AN20-T AN3-T AN3-T AN00-T SE-000TR SE-00TR SE-000TR SE-000TR SE-00TR SE-00TR SE-00TR SE-00TR SE-000TR TT-1L TT-1L TT-1L MP- MP- MP- HHX3 HHX3 HH20X0 HHX3 HHX3 HH20X0 HH20X0 LN... P,P See P,P P11 See P11 See Back Page MP-1 Coat anti-seize compound (MP-1) thinly on clamp screw when insert is fixed.
10 P Slot Mill (Up-right Type) Applicable Identification System Length Edge Width Corner-R(r) Edge Prep. Length Edge Width Corner-R Cuttig Edge Spec..mm mm.0mm mm 0.mm S Chamfer+R-honed LN Type LN type LNEU Honed Shape... (mm) Edge detail Classification of usage 1s t Choice 2nd Choice LNEU LNEU S Edge Carbon Steel Alloy Steel Stainless Steel Cast Iron Non-ferrous Material Heat-Resistant Alloy Titanium Alloy Dimension (mm) PVD Coated Applicable Clamp Screw SE-000TR SE-00TR SE-00TR SE-000TR SE-000TR SE-00TR SE-000TR Condition Cutting Recommended for Page Ref. P P11Ref. Page for Toolholder Features of Grades -0S -0S SE-00TR 0-0S 0. Tough Edge Edge detail 0-0S.0 0. SE-000TR Note) Please select the applicable clamp screw depending on each insert description. See page for insert description and applicable clamp screw depending on edge width. Std PR02 TiN+TiCN+TiN based PVD multi layer coating For carbon steel, alloy steel, stainless steel, heat resistant alloy and nodular cast iron For middle speed cutting
11 TYPE Combination of applicable insert mm TT-1Lspecspec inch AN3-T AN3-T AN00-T Clamp Screw (Standard attachment parts) SE-000TR SE-00TR SE-00TR SE-000TR AN20-T SE-00TR AN00-T SN00-T AN00-T SN00-T AN11-T SN11-T AN13-T SE-00TR SE-00TR SE-000TR Edge Width A Line B Line C Line Applicable Clamp Screw LNEU3.. LNEU0.. SE-000TR SE-00TR LNEU.. LNEU0.. SE-00TR SE-000TR LNEU.. LNEU0.. SE-00TR SE-000TR LNEU... SE-000TR LNEU0... SE-00TR.20 (.3mm) LNEU0 SE-00TR.0 (.mm).2 (.3mm) LNEU SE-00TR.3 (.2mm).3 LNEU SE-00TR (.3mm).31 (.1mm) LNEU0 SE-000TR.3 (.2mm).3 LNEU SE-00TR (.33mm).1 (.2mm) LNEU0 SE-000TR.00 (.mm).20 LNEU SE-000TR (13.21mm).3 (13.mm) LNEU0 SE-00TR Applicable LNEU.. LNEU0.. Clamp Screw LNEU.. SE-00TR LNEU0.. SE-000TR LNEU... SE-000TR LNEU0... SE-00TR SE-00TR SE-000TR LNEU... SE-000TR LNEU0... SE-00TR Applicable LNEU3.. LNEU0.. LNEU.. LNEU0.. LNEU.. LNEU0.. LNEU... LNEU0... LNEU0.. LNEU.. LNEU.. LNEU0.. LNEU.. LNEU0.. LNEU... LNEU0... Clamp Screw SE-000TR SE-00TR SE-00TR SE-000TR SE-00TR SE-000TR SE-000TR SE-00TR SE-00TR SE-00TR SE-00TR SE-000TR SE-00TR SE-000TR SE-000TR SE-00TR Wrench For Clamp Screw For clamp screw, above listed "Standard attachment parts" are attached. In case of necessity of another size of clamp screw by changing slotting width, please purchase separately. Tightening Torque (Nm) 3 Slot width (edge width) adjustment A line C line A line C line A line C line A line B line C line The Slot width (edge width) of -Type slot Mills is adjustable by a maximum of 1mm (.03 ) with the combination of inserts In the case of AN00-T the width (W) is mm by installing LNEU3 on both A line and C line. By replacing C line only with LNEU0 the width (W) is.mm. By replacing A line and C line with LNEU0 the width (W) is mm. If the slotting width edge widthis mm (.3"), the B line (middle edge) is necessary. Note 1) There is no description such as "A line", "B line", and "C line" on the actual slot Mill. These are only for explanation of the combination of insert. 2) Use proper clamp screws for applicable inserts on the basis of the above chart. 3) Please do not use, that has a difference of width more than 1mm (.03 ).
12 Slot Mill (Up-right Type) TYPE Recommended Cutting Condition Recommended Grade (Vc:m/min) Feed per tooth fz (mm/t) Workpiece Material Hardness (HB) PVD coated Thickness (mm) Remarks Low-carbon Steel Carbon Steel Alloy Steel High-carbon Alloy Stainless Steel Heat-Resistant Alloy Dry With Coolant Titanium Alloy Gray Cast Iron Nodular Cast Iron Dry Note) 1. Use down-cut machining. 2. If D.O.C(ap) is under 1/ of Cutter DiaD, it is possible to increase feed per tooth(fz) 0%. ap 11
13 Slot Mill (Lay-down type) Half-Side Slot Mill TYPE Identification System Type Slot Mill Slot Mill with Lay-down type Cutting Dia. Edge Width No. of Without Boss With Boss Neutral Right-hand Left-hand Applicable Slot Mill with Lay-down type Cutting Dia. Edge Width Without Boss Neutral Right-hand Left-hand Applicable Machining direction of type slot mill AN(Slotting) AR(Lower surface machining) AL(Upper surface machining) SN(Slotting) SR(Lower surface machining) SL(Upper surface machining)
14 Slot Mill (Lay-down Type) Slotting Slotting Shouldering Without Boss Cutting edge No mark (All round) In order to use more than two slot mills of combination, there are two key slots on the slot mill itself. Toolholder Dimension (mm spec) 0AN11--3T AN11--T AN11--T AN11--T AN11--T AN0--T AN0--T AN23--T AN23--T Edge Width (mm) Slot Depth Edge Line Toolholder Dimension (inch spec) Dimension (mm) Weight (kg) Max. Revolution (min -1 ) 1,20 1,0 13,0 1,0 13,0,30,10,30,10 Std Edge Width (inch) Slot Depth Edge Line Dimension (inch) Weight (kg) Max. Revolution (min -1 ) 00AN AN AN AN AN AN-13-00AN-13-00AN AN (1.0mm).30 (1.0mm). (1.0mm).13 (20.mm).30 (1.0mm). (1.0mm).13 (20.mm).1 (23.2mm) (2.1mm) 1.3 (3.1mm) 1. (.mm) 1.3 (3.1mm) 1. (.mm) (33.mm) 1.31 (.mm) (33.mm) 1.31 (.mm) (1.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm) 1.20 (31.mm) 1.00 (3.1mm) 1.0 (.mm) 2.20 (.1mm). (13.mm).2 (1.mm).1 (1.2mm).20 (20.mm) 1.3 (3.2mm) 1. (2.3mm).3 (.2mm).3 (.2mm) , ,0 1,300 1,000 1,300 1,000,300,00,300,00 Std 13
15 TYPE With Boss Cutting edge No mark (All round) Cutting edge No mark (All round) Toolholder Dimension (mm spec) Edge Width (mm) Slot Depth Edge Line Dimension (mm) Shape Weight (kg) Max. Revolution (min -1 ) 0SN11--3T SN11--T SN11--T SN11--T SN11--T SN0--T SN0--T SN23--T SN23--T Fig.1 Fig.2 Fig.1 Fig.2 Fig.1 Fig.2 Fig.1 Fig ,20 1,0 13,0 1,0 13,0,30,10,30,10 Note) 1. H(min) dimension shows in case of minimum of edge width. Std Applicable (mm / inch common spec)...an......sn......an......sn... Edge No. (Marked) Location of odd No Location of even No Location of odd No Location of even No SP..T3...R... SP..T3...L... SD..0...R... SD..0...L... In case of attaching handed insert on above slottmill, same number of dege line right handed and left handed inserts are necessary. Applicable see P21-P22 With hand Neutral SP..T3...N... SD..0...N... Recommended Cutting Conditions Spare Parts (mm / inch common spec) For spare parts, see P1. Slot width (edge with) adjustment See P2-P2. Example of Applicable Arbor See Back page. 1
16 Half-Side Slot Mill Shouldering Without Boss Right-hand Cutting edge No mark (All round) Right-hand shown In order to use more than two slot mills of combination, there are two key slots on the slot mill itself. Toolholder Dimension (mm spec) Dimension (mm) Weight (kg) Max. Revolution (min -1 ) 0AR11--T AR11--T AR11--T AR11--T AR11--T AR0--T AR0--T AR23--T AR23--T ,20 1,0 13,0 1,0 13,0,30,10,30,10 Toolholder Dimension (inch spec) Std Dimension (inch) Weight (kg) Max. Revolution (min -1 ) 00AR AR AR AR AR AR-13-00AR-13-00AR AR (1.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm) 1.20 (31.mm) 1.00 (3.1mm) 1.00 (3.1mm) 1.00 (3.1mm) 1.00 (3.1mm) 1.0 (.mm) 2.20 (.1mm) 2.20 (.1mm) 2.20 (.1mm) 2.20 (.1mm). (13.mm).2 (1.mm).1 (1.2mm).20 (20.mm). (13.2mm). (1.3mm). (1.1mm).1 (20.mm). (1.2mm). (1.3mm). (1.mm). (22.0mm) (2.1mm) 1.3 (3.1mm) 1. (.mm) 1.3 (3.1mm) 1. (.mm) (33.mm) 1.31 (.mm) (33.mm) 1.31 (.mm).3 (.1mm).3 (.1mm).1 (11.mm).1 (11.mm) 1.3 (3.2mm) 1. (2.3mm) 1. (2.3mm) 1. (2.3mm) 1. (2.3mm).3 (.2mm).3 (.2mm).3 (.2mm).3 (.2mm).3 (.2mm) ,0 1,300 1,000 1,300 1,000,300,00,300,00 Std 1
17 TYPE With Boss Right-hand Cutting edge No mark (All round) Cutting edge No mark (All round) Right-hand shown Toolholder Dimension (mm spec) 0SR11--T SR11--T SR11--T SR11--T SR11--T SR0--T SR0--T SR23--T SR23--T Dimension (mm) Shape Fig.1 Fig.2 Fig.1 Fig.2 Fig.1 Fig.2 Fig.1 Fig.2 Weight (kg) Max. Revolution (min -1 ) 1,20 1,0 13,0 1,0 13,0,30,10,30,10 Std Applicable (mm / inch common spec)...ar......sr......ar......sr... With hand SP..T3...R... SD..0...R... Applicable see P21-P22 Neutral SP..T3...N... SD..0...N... Recommended Cutting Conditions Spare Parts (mm / inch common spec) For spare parts, see P20. Slot width (edge with) adjustment See P2-P2. Example of Applicable Arbor See Back page. 1
18 Half-Side Slot Mill Shouldering Back Side Milling Without Boss Left-hand Cutting edge No mark (All round) Left-hand shown In order to use more than two slot mills of combination, there are two key slots on the slot mill itself. Toolholder Dimension (mm spec) Dimension (mm) Weight (kg) Max. Revolution (min -1 ) 0AL11--T AL11--T AL11--T AL11--T AL11--T AL0--T AL0--T AL23--T AL23--T ,20 1,0 13,0 1,0 13,0,30,10,30,10 Toolholder Dimension (inch spec) Std Dimension (inch) Weight (kg) Max. Revolution (min -1 ) 00AL AL AL AL AL AL-13-00AL-13-00AL AL (1.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm).000 (1.0mm).000 (.mm) 1.20 (31.mm) 1.00 (3.1mm) 1.0 (.mm) 2.20 (.1mm). (13.mm).2 (1.mm).1 (1.2mm).20 (20.mm). (13.2mm). (1.3mm). (1.1mm).1 (20.mm). (1.mm). (1.3mm). (1.mm). (22.0mm) (2.1mm) 1.3 (3.1mm) 1. (.mm) 1.3 (3.1mm) 1. (.mm) (33.mm) 1.31 (.mm) (33.mm) 1.31 (.mm).3 (.1mm).1 (11.mm) 1.3 (3.2mm) 1. (2.3mm).3 (.2mm).3 (.2mm) ,0 1,300 1,000 1,300 1,000,300,00,300,00 Std 1
19 TYPE With Boss Left-hand Cutting edge No mark (All round) Cutting edge No mark (All round) Left-hand shown Toolholder Dimension (mm spec) 0SL11--T SL11--T SL11--T SL11--T SL11--T SL0--T SL0--T SL23--T SL23--T Dimension (mm) Shape Weight (kg) Fig.1 Fig.2 Fig.1 Fig.2 Fig.1 Fig.2 Fig.1 Fig Max. Revolution (min -1 ) 1,20 1,0 13,0 1,0 13,0,30,10,30,10 Std Applicable (mm / inch common spec)...al......sl......al......sl... With hand SP..T3...L... SD..0...L... Applicable see P21-P22 Neutral SP..T3...N... SD..0...N... Recommended Cutting Conditions Spare Parts (mm / inch common spec) For spare parts, see P20. Slot width (edge with) adjustment See P2-P2. Example of Applicable Arbor See Back page. 1
20 MP-1 Slot Mill (Lay-down Type) TYPE Spare Parts (mm/inch commom spec) Spare Parts Spare Parts Cartridge Left-hand Wedge Wedge Screw Cam Pin Wrench Clamp Screw For Wedge Screw For Cam Pin For Clamp Screw Anti-seize Compound Mounting Bolt Right-handmm specinch specmm spec Without BossBoss With 0AN11--3T AN11--T C0SP11-R AN11--T AN11--T AN11--T C0SP11-R Tightening Torque AN0--T AN0--T (Nm)C0SD0-R AN23--T AN23--T C0SD2023-R 00AN AN1-30- C0SP11-R 00AN AN AN30-- C0SP11-R 00AN-13-00AN-13- C0SD0-R 00AN AN13-1- C0SD2023-R 0SN11--3T SN11--T C0SP11-R SN11--T SN11--T SN11--T C0SP11-R SN0--T SN0--T C0SD0-R SN23--T SN23--T C0SD2023-R Tightening Torque Wrench MP-1 C0SP11-L C0SP11-L C0SD0-L C0SD2023-L C0SP11-L C0SP11-L C0SD0-L C0SD2023-L C0SP11-L C0SP11-L C0SD0-L C0SD2023-L WC-1 WC-1 WC-1 WC-20 WC-1 WC-1 WC-1 WC-20 WC-1 WC-1 WC-1 WC-20 W X 1 W X 1 Coat anti-seize compound (MP-1) thinly on clamp screw when insert is fixed AP-11 AP-0 AP-11 AP-0 AP-11 AP-0 SE-30TRP SB-30TRP SE-30TRP SB-30TRP SE-30TRP SB-30TRP LW-2. LW-3 LW-2. LW-3 LW-2. LW-3 DTP- DTP-1 DTP- DTP-1 DTP- DTP-1 MP- MP- MP- HH X 3 HH1 X 3 HH1 X 3 HH1 X 3 HH1 X 3 1
21 Without BossWith Boss MP-1 TYPE Half-Side Slot Mill Spare Parts (mm/inch commom spec) Spare Parts Right-hand Cartridge Left-hand Wedge Wedge Screw Cam Pin Clamp Screw Wrench Anti-seize For Wedge Screw For Cam Pin For Clamp Screw Compound Mounting Bolt Spare Partsmm specinch specmm spec 0AR11--T AR11--T AR11--T AR11--T AR11--T AR0--T AR0--T AR23--T AR23--T 0AL11--T AL11--T AL11--T AL11--T AL11--T AL0--T AL0--T AL23--T AL23--T 00AR AR AR AR AR AR-13-00AR-13-00AR AR AL AL AL AL AL AL-13-00AL-13-00AL AL SR11--T SR11--T SR11--T SR11--T SR11--T SR0--T SR0--T SR23--T SR23--T 0SL11--T SL11--T SL11--T SL11--T SL11--T SL0--T SL0--T SL23--T SL23--T C0SP11-R C0SP11-R C0SD0-R C0SD2023-R C0SP11-R C0SP11-R C0SD0-R C0SD2023-R C0SP11-R C0SP11-R C0SD0-R C0SD2023-R C0SP11-L C0SP11-L C0SD0-L C0SD2023-L C0SP11-L C0SP11-L C0SD0-L C0SD2023-L C0SP11-L C0SP11-L C0SD0-L C0SD2023-L WC-1 WC-1 WC-1 WC-20 WC-1 WC-1 WC-1 WC-20 WC-1 WC-1 WC-1 WC-20 WC-1 WC-1 WC-1 WC-20 WC-1 WC-1 WC-1 WC-20 WC-1 WC-1 WC-1 WC-20 W X 1 W X 1 W X 1 W X 1 AP-11 AP-0 AP-11 AP-0 AP-11 AP-0 AP-11 AP-0 AP-11 AP-0 AP-11 AP-0 SE-30TRP SB-30TRP SE-30TRP SB-30TRP SE-30TRP SB-30TRP SE-30TRP SB-30TRP SE-30TRP SB-30TRP SE-30TRP SB-30TRP LW-2. LW-3 LW-2. LW-3 LW-2. LW-3 LW-2. LW-3 LW-2. LW-3 LW-2. LW-3 DTP- DTP-1 DTP- DTP-1 DTP- DTP-1 DTP- DTP-1 DTP- DTP-1 DTP- DTP-1 MP- MP- MP- MP- MP- HH X 3 HH1 X 3 HH1 X 3 HH1 X 3 HH1 X 3 HH X 3 HH1 X 3 HH1 X 3 HH1 X 3 HH1 X 3 MP-1 Coat anti-seize compound (MP-1) thinly on clamp screw when insert is fixed. Tightening Torque Wrench Tightening Torque (Nm)
22 Slot Mill (Lay-down type) Half-Side Slot Mill Identification System S Hand Square C E Corner Height ±0.013mm ±0.02mm Tolerance Thickness ±0.02mm IC Size ±0.02mm Shape Tolerance Edge length Corner-R(r) Hand 1 0 Corner-R 1.mm 1.2mm 0.mm N L R Hand Neutral Left-hand Right-hand D P Relief Angle Relief Angle T Applicable Hole/Chipbreaker Symbpl Shape 1 edge chipbreaker, with hole T3 0 Thickness Thickness 3.mm.mm Edge Prep. E F S Cuttig Edge Spec. Honed Sharp Edge Chamfer+R-honed SB SD SE Chipbreaker Rake Angle SP..T3 (mm) Classification of usage 1s t Choice 2nd Choice Carbon Steel Alloy Steel Stainless Steel Cast Iron Non-ferrous Material Heat-Resistant Alloy Titanium Alloy Shape Handed shows Right-hand Edge Dimension (mm) Wiper Edge CVD coated PVD coated SPCT T31EN-SD 1. SPCT T30E R /L-SD With Wiper Edge T3E R /L-SD Sharp Edge SPCT T31FN-SE 1. SPCT T30F R /L-SE Sharp Edge / With Wiper Edge T3F R /L-SE With Wiper Edge SPET T30E R /L-SB With Wiper Edge / Tough SPET T30S R /L-SB Std 21
23 TYPE Applicable SD..0 (mm)... 1 Classification of usage 1s t Choice 2nd Choice Carbon Steel Alloy Steel Stainless Steel Cast Iron Non-ferrous Material Heat-Resistant Alloy Titanium Alloy Shape Handed shows Right-hand Edge Dimension (mm) Wiper Edge CVD coated PVD coated SDCT 01EN-SD 1. SDCT 00E R /L-SD With Wiper Edge 0E R /L-SD Sharp Edge SDCT 01FN-SE 1. SDCT 00F R /L-SE Sharp Edge / With Wiper Edge 0F R /L-SE SDET 00E R /L-SB With Wiper Edge 0E R /L-SB SDET 01SN-SB 1. With Wiper Edge / Tough SDET 00S R /L-SB Std Features of Grades CA03 TiN+TiCN+Al2O3 based CVD coating For carbon steel, alloy steel, stainless steel and nodular cast iron For middle to high speed cutting PR02 TiN+TiCN+TiN based PVD multi layer coating For carbon steel, alloy steel, stainless steel, heat resistant alloy and nodular cast iron For middle speed cutting PR01 TiB2 based PVD coating For non ferrous metal such as aluminum alloy (Si%) and titanium alloy For high speed cutting 22
24 Slot Mill (Lay-down type) Half-Side Slot Mill TYPE Recommended Cutting Condition (For CA03 / PR02) Recommended Grade (Vc:m/min) Feed per tooth fz (mm/t) Workpiece Material Hardness (HB) CVD coated PVD coated Chipbreaker Remarks Low-carbon Steel Carbon Steel Alloy Steel High-carbon Alloy Stainless Steel Heat-Resistant Alloy Titanium Alloy Gray Cast Iron Nodular Cast Iron Dry With Coolant Dry Note) 1. Use down-cut machining. 2. If D.O.C(ap) is under 1/ of Cutter DiaD, it is possible to increase feed per tooth(fz) 0%. ap Recommended Cutting Condition (For PR01) Recommended Grade (Vc:m/min) Feed per tooth fz (mm/t) Workpiece Material Hardness (HB) PVD coated Chipbreaker Remarks Non-ferrous Material With Coolant Note) 1. Use down-cut machining. 2. If D.O.C(ap) is under 1/ of Cutter DiaD, it is possible to increase feed per tooth(fz) 0%. 23
25 Slot width (edge width) adjustment of type slot mills Slot width (edge width) measurement Please check slot mill egde location number. (The edge location number is marked on the slot mill body.) body Blade width Slot width (edge width) Set up the slot mill on length measuring equipment such as tool presetters. Place the point A of the slot mill body near the position No.1 to "0 (zero)" of the length measuring equipment. Move the length measuring equipment to the insert corner part and measure the step (Y1) between the point A and the insert No.1. Likewise, measure the step between the slot mill body and the insert, and you will obtain the slot width (edge width). 2
26 Slot width (edge width) adjustment of -type slot mills In the case of changing the slot width (edge width) Wedge Screw Wedge Set up the slot mill on length measuring equipment such as tool presetters. a 3mm hex wrench () into the wedge screw. Turn counterclockwise to loosen the wedge. Loosen Tighten Turn clockwise by the torque of 1 Newton-meter (N-m) to tighten the wedge lightly and make the wedge to contact the cartridge and the slot mill body. In doing so, some resistance occurs against the cartridge. Hex Wrnch Cartridge a hex wrench (LW-2. or LW-3) into the cam pin on the back of the cartridge. Turn the wrench and adjust the position of the cartridge. To secure the adjustment, back the cam pin off and make sure that it does not touch the groove surface of the back of the cartridge. Remove the wrench from the cam pin. Cam Pin Wedge Screw into the wedge screw. Tighten the wedge screw by the torque of to N-m. (Use a torque wrench to get the correct torque.) Make sure there is no gap between the cartridge and the slot mill body. Make sure there is no gap. Tightening Torgue - Nm 2
27 カートリッジの交換方法 Replacement of the cartridge. カートリッジの交換が必要になった場合 下記の手順で行なってください Follow the instruction below to replace the cartridge. ①ウェッジスクリューに3mm六角レンチ を差し込む 3mm 幅六角レンチ a 3mm hex wrench () into the wedge screw. ②ウェッジスクリューを緩める Loosen the wedge screw. ③ウェッジスクリューとウェッジを取り外す Remove the wedge screw and the wedge. ウエッジスクリュー Wedge Screw 3mm 幅六角レンチ 緩める Loosen ウエッジ Wedge カートリッジ Cartridge ④カートリッジを取り外す カートリッジ Cartridge Remove the cartridge. カムピンが外向きの状態 A state that the cam pin is positioned outwardly. ⑤カムピンが半径方向 外向きに位置していることを カートリッジを取り替える前に確認して下さい Before replacing the cartridge, confirm that the cam pin is positioned radially-outwardly. カムピンが内向きの状態 A state that the cam pin is positioned inwardly. ⑥左図の位置の場合 カートリッジを移動させて溝幅を拡大す ることが出来ません If the cam pin is in the position shown in the left diagram, assembling the cartridge is not possible. 左勝手ねじ ウエッジ L-hand thread Wedge ⑦大きい傾斜面がカートリッジの方を向くように置いて下さい Place the wedge so that its larger slant surface faces toward the cartridge. ⑧ウェッジスクリューを約2回転させ本体に取付ける Turn the wedge screw two times to install the wedge to the body. ウエッジスクリュー 右勝手ねじ Wedge Screw R-hand thread 3mm 幅六角レンチ 2 回転させ本体に取付 Turn two times and install to the body. ⑨次にウェッジを押さえてウエッジスクリューをねじ込んで 下さい When installing the wedge screw to the body, keep the wedge from rotating and screw it in. ⑩ウ ェ ッ ジ ス ク リ ュ ー を - N m の ト ル ク で 締 め る ね じ 頭 と ウェッジが平面 突出していない になるようにして下さい Tighten the wedge screw by the torque of to N-m. Keep the screw head and the wedge even (prevent either of those from sticking out) 2
28 Note: This list is Kyocera s own estimation based on publications and is not authorized by companies mentioned in it. Example of Applicable Arbor for Slot Mill BT Shank Arbor Shape See page BoreDia. BT Shank Arbor Without BossBoss With Straight Shank Arbor Shape See page BoreDia. Straight Shank Arbor Boss Without CP1 CAT/3T00SKO
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