Thread Mill Series
Index Go to the following for the quick tool search. Guide to Icons Tool Materials Helix Angle Shank Tungsten Carbide Cobalt HSS Helix angle of flute for cutters Tolerance for shank diameter Surface Treatment Cutting Conditions Smooth coating WX Super coating WX (TiAIN) coating Indicates page No. for recommended conditions. FX (composite multi-layered TiAIN) coating TiN coating TiCN coating 1
Features What is a thread mill? A thread mill is a tool designed to cut threads by milling. Operation Advantages of using thread mills A single tool can be used to cut threads with multiple pitch diameters. Cuts large-diameter threads with a low-power machine. Smooth handling of chips to reduce problems Thread mills are ideal for the following: High-precision taper pipe threading (no stop marks) Thread cutting in drill holes with little allowance 2
How to use a thread mill properly Track processing (aproach and release) Milling direction (up-cut and down-cut) Formula for calculating the feed rate of the thread mill series 3
Usage of NC programming tool Use RPRG to reduce the workload. RPRG means reference tool radius correction values required for thread milling. 4
OSG thread mill series PLANET CUTTER lineup 5
General-purpose solid tools Point Single Multi Point Super-Planet Cutter for multifunction milling 6
Tool Selection Guide by Work Materials 7
Tool Selection Guide by Screw Size Metric screw thread (internal) 8
Tool Selection Guide by Screw Size Unified screw thread (internal) 9
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Tool Selection Guide by Screw Size Metric screw thread (internal) NEXT 11
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Tool Selection Guide by Screw Size FROM NEXT 13
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Tool Selection Guide by Screw Size Unified screw thread (internal) NEXT 15
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Tool Selection Guide by Screw Size FROM NEXT 17
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Small Diameter PLANET CUTTER 19
PLANET CUTTER for Steels NEW SIZES NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW NEW 20
PLANET CUTTER for Steels NEW NEW SIZES 21
PLANET CUTTER for Steels with Internal Coolant Supply 22
PLANET CUTTER for Nonferrous Metal and Heat-Resistant Alloy NEW NEW NEW NEW NEW NEW SIZES 23
PLANET CUTTER for Nonferrous Metal and Heat-Resistant Alloy NEW NEW NEW NEW NEW SIZES 24
PLANET CUTTER for Nonferrous Metal and Heat-Resistant Alloy NEW NEW NEW NEW SIZES NEW 25
Solid Carbide PLANET CUTTER 26
Solid Carbide PLANET CUTTER 27
HSS PLANET CUTTER 28
HSS PLANET CUTTER 29
Super-Planet Cutter for multifunction milling Super-Planet Cutter for multifunction milling with Internal Coolant Supply 30
HYPRO PLANET CUTTER Single Point 25C31-115-2U TM4SC Explanation 31
HYPRO PLANET CUTTER Single Point Explanation TM6SC D56-22-3U 32
HYPRO PLANET CUTTER Single Point Explanation 2UIDB60 TM 33
HYPRO PLANET CUTTER Single Point 34
HYPRO PLANET CUTTER Multi Point Explanation TMNC20-3LH 35
HYPRO PLANET CUTTER Multi Point 36
HYPRO PLANET CUTTER Multi Point Explanation TMSH-D100-FMA31.75-5 37
HYPRO PLANET CUTTER Multi Point Explanation 3I 1.5 ISO TM2 NEXT 38
HYPRO PLANET CUTTER Multi Point FROM 39
HYPRO PLANET CUTTER Multi Point 40
HYPRO PLANET CUTTER Multi Point 41
HYPRO PLANET CUTTER Multi Point 42
Tips for Machining with WH-VM-PNC & Recommended Conditions So that you can take full advantage of the small diameter PLANET CUTTER 43
Tips for Machining with WH-VM-PNC & Recommended Conditions So that you can take full advantage of the small diameter PLANET CUTTER 44
Recommended Conditions 45
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Recommended Conditions Machining Technique 47
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Machining Data 49
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Machining Data 51
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Machining Data 53
90 80 84 WX-PNC Competitor 70 60 50 40 30 20 10 0 61 20 40 39 35 16 40 60 80 100 120 140 12 5 54
Machining Data 120m 80 m 120m 80 m 55
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Machining Data 57
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Plug gauge with pitch diameter divisions M10 1.25-6H internal thread 442-85433-22 (0533)82-1111 FAX (0533)82-1131 143-0025 3-25-4 (03)5709-4501 FAX(03)5709-4515 465-0058 1-9 (052)703-6131 FAX(052)703-7775 550-0013 2-18-2 (06)6538-3880 FAX(06)6538-3879 (022)390-9701 (024)991-7485 (025)286-9503 (0268)28-7381 (0266)58-0152 (0270)40-5855 (028)651-2720 (042)645-5406 (048)294-3951 (029)354-7017 (03)5709-4501 (046)296-1380 (054)283-6651 (053)461-1121 (0533)92-1501 (0566)77-2366 (052)703-6131 (058)259-6055 (076)268-0830 (077)553-2012 (06)6747-7041 (078)927-8212 (086)241-0411 (087)868-4003 (082)507-1227 (092)504-1211 (093)435-3655 (096)386-5120 GST (03)5709-4501 GST (052)703-6131 GST (06)6538-3880 9:0012:0013:0019:00 0533-82-1134 hp-info@osg.co.jp E-mail:cs-info@osg.co.jp 3-22 Honnogahara, Toyokawa, Aichi, 442-8543, JAPAN TEL. +81-533-82-1118 FAX. +81-533-82-1136 Use safety cover, safety glasses and safety shoes during operation. Do not touch cutting edges with bare hands. Do not touch cutting chips with bare hands. Chips will be hot after cutting. Stop cutting when the tool becomes dull. Safe use of cutting tools Stop cutting operation immediately if you hear any strange cutting sounds. Do not modify tools. Please use correct tools for the operation.check dimensions to ensure proper selection. Tool specifications are subject to change without notice. OSG All rights reserved. 2014 OSG Corporation. OSG HP http://www.osg.co.jp OSG E-mail https://www.osg.co.jp/support/club/